KTR BoWex-ELASTIC HEW-ZS Скачать руководство пользователя страница 18

KTR Kupplungstechnik 

GmbH 

D-48407 Rheine 

BoWex-ELASTIC

®

 

Operating/Assembly Instructions 

Type HEW and HEW-ZS 

KTR-N 
Sheet: 
Edition: 

40114 EN 
18 of 20 

 

Drawn: 

08.11.11 Pz/Hk 

Replaced for: 

KTR-N valid from 08.04.04 

Please note protection 

mark ISO 16016. 

Verified: 

09.11.11 Pz 

Replaced by: 

 

 

5 Enclosure A 

Hints and Instructions Regarding the Use in 

 Hazardous Areas

 

 

5.7 Breakdowns, Causes and Elimination 

 
The below-mentioned errors can lead to an incorrect use of the 

BoWex-ELASTIC

®

 coupling. In addition to the 

stipulations in these operating and mounting instructions please make sure to avoid these errors. 
The errors listed can only be clues to search for the errors. When searching for the error the adjacent 
components must be generally included. 
 

 

Due to incorrect use the coupling may become a source of ignition. 
EC Standard 94/9/EC requires a special care from the manufacturer and the user. 

 

General errors of incorrect use 

  Important data for the coupling selection were not forwarded. 

  The calculation of the shaft/hub connection was not considered. 

  Coupling parts with damage occurred during transport are assembled. 

  If the heated hubs are assembled, the permissible temperature is exceeded. 

  The fits of the parts to be assembled are not coordinated with each other. 

  Tightening torques are fallen below/exceeded. 

  Components are replaced by mistake/put together incorrectly. 

  No original KTR parts (purchased parts) are used. 

  Old elastomer parts/already worn out elastomer parts or elastomer parts that were stored too long are used. 

  The coupling used/the coupling protection used is not suitable for the operation in hazardous areas and does 

not correspond to EC Standard 94/9/EC, respectively. 

  Maintenance intervals are not observed. 

 
 

breakdowns causes 

hints to danger for 

hazardous areas 

elimination 

misalignment micro 

friction at the 

toothing of the 

elastomer part 

danger of ignition due 

to hot surfaces 

1) put the unit out of operation 
2) eliminate the reason for the 

misalignment (e. g. loose foundation 
bolts, fracture of the engine fixing, heat 
expansion of unit components, change 
of the assembly dimension E of the 
coupling) 

3) checking of wear see under point 5.4 

change of the 

running noises 

and / or occurring 

vibrations 

loose screws for 

axial securement of 

hubs 

danger of ignition due 

to hot surfaces 

1) put the unit out of operation 
2) check alignment of coupling 
3) tighten the screws to secure the hubs 

and secure against self-loosening 

4) checking of wear see under point 5.4 

break of the 

elastomer part / 

toothing 

break of the elastomer 

part / toothing 

due to high shock 

energy / overload 

--- 

1) put the unit out of operation 
2) disassemble the coupling and remove 

remainders of the elastomer part 

3) check coupling parts and replace damaged 

coupling parts 

4) insert elastomer part, assemble coupling 

parts 

5) find out the reason for overload 

 
 
 
 
 

 

Содержание BoWex-ELASTIC HEW-ZS

Страница 1: ...ase note protection mark ISO 16016 Verified 09 11 11 Pz Replaced by BoWex ELASTIC highly flexible flange couplings types HEW1 HEW2 and their combinations according to standard 94 9 EC ATEX 95 for fini...

Страница 2: ...nts 1 Technical Data 2 Hints 2 1 Coupling Selection 2 2 General Hints 2 3 Safety and Advice Hints 2 4 General Hints to Danger 2 5 Proper Use 3 Storage 4 Assembly 4 1 Components of the Couplings 4 2 Hi...

Страница 3: ...0 225 542 9 6 M16 470 585 225 150 140 Dimensions mm Mass moment of inertia kgm 2 Size l3 l4 l5 E E1 LHEW1 LHEW2 Weight with max bore kg JA JL 42 15 50 42 4 32 132 104 4 3 0 0121 0 0015 48 17 55 45 4 3...

Страница 4: ...0 17 G 80 95 65 333 4 8 M10 302 358 145 145 100 90 80 22 100 110 90 438 15 8 M12 350 478 158 180 135 80 80 16 125 125 120 438 15 16 M12 416 478 175 225 180 80 99 18 G 125 125 120 489 8 M12 440 530 175...

Страница 5: ...the coupling into operation Please pay special attention to the safety instructions The BoWex ELASTIC coupling is suitable and approved for the use in hazardous areas When using the coupling in hazard...

Страница 6: ...g damages To further develop the product we reserve the right for technical modifications The BoWex ELASTIC type HEW and HEW ZS described in here corresponds to the technical status at the time of pri...

Страница 7: ...rding to DIN EN ISO 4014 are required additionally Illustration 5 BoWex ELASTIC type HEW1 Illustration 6 BoWex ELASTIC type HEW2 Components of BoWex ELASTIC type HEW ZS Component Quantity Designation...

Страница 8: ...axially Illustration 9 concentric running and axial running C A U T I O N The orderer is responsible for all subsequently made machinings to unbored or pilot bored and to finish machined coupling part...

Страница 9: ...s hint may cause damage on the coupling Applying for type HEW ZS only size 100 to G 125 Screw the flange hub component 4 2 to the additional flange component 4 1 at the tightening torques TA mentioned...

Страница 10: ...ions must be additionally secured against self loosening e g glue with Loctite medium strength C A U T I O N Please observe the manufacturer s instructions when using the glue Do not put any glue onto...

Страница 11: ...roportionately see illustration 11 The displacement figures mentioned are general figures that apply up to an ambient temperature of 80 C ensuring a sufficient service life of the BoWex ELASTIC coupli...

Страница 12: ...0 5 50 0 4 0 4 0 4 0 4 0 4 0 4 perm angular displacement with n 3000 1 min Kw 65 0 25 0 25 0 25 0 25 0 25 0 25 max angular displacement Kw max 1 40 50 65 1 5 1 5 1 5 1 5 1 5 1 5 perm axial displaceme...

Страница 13: ...nd 3 coupling is not approved for device class 1 media class G gases fogs steams zone 1 and 2 coupling is not approved for zone 0 media class D dusts zone 21 and 22 coupling is not approved for zone 2...

Страница 14: ...st be effected after 1 000 operating hours for the first time after 6 months at the latest Except for centered stiff connecting flanges e g bellhousings If you note unconsiderable or no wear on the el...

Страница 15: ...ection to the direction of drive C A U T I O N Here the elastomer part may not be axially displaced from its wear position Mark elastomer part and hub see illustration 13 Turn the hub in the direction...

Страница 16: ...gures are exceeded the coupling is damaged Illustration 14 elastomer part in new condition Illustration 15 wear of elastomer part Table 11 Limits of wear each hub Limits of wear each hub Size Friction...

Страница 17: ...the cover and the coupling The coupling must not operate in an accumulation of dust For covers with unlocked openings on the upper side no light metals may be used if the couplings are used as applia...

Страница 18: ...ents are replaced by mistake put together incorrectly No original KTR parts purchased parts are used Old elastomer parts already worn out elastomer parts or elastomer parts that were stored too long a...

Страница 19: ...4 insert elastomer part assemble coupling parts 5 check alignment correct if necessary 6 find out the reason for the vibrations ambient contact temperatures which are too high for the elastomer part...

Страница 20: ...ructions and designed for explosion protection correspond to Article 1 3 b of Standard 94 9 EC and comply with the general Safety and Health Requirements according to enclosure II of Standard 94 9 EC...

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