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TABLE OF CONTENTS

3

11.10 Adjusting the riding sag

............................... 46

11.11 Checking the basic setting of the fork ............... 46
11.12 Adjusting the compression damping of the

fork ............................................................... 46

11.13 Adjusting the rebound damping of the fork ........ 47
11.14 Adjusting the spring preload of the fork

(EXC

F Six Days)............................................. 48

11.15 Handlebar position.......................................... 49
11.16 Adjusting the handlebar position ................... 49

12 SERVICE WORK ON THE CHASSIS.............................. 51

12.1

Raising the motorcycle with the lift stand.......... 51

12.2

Removing the motorcycle from the lift stand...... 51

12.3

Bleeding the fork legs...................................... 51

12.4

Cleaning the dust boots of the fork legs............. 51

12.5

Removing the fork protector ............................. 52

12.6

Installing the fork protector.............................. 52

12.7

Removing the fork legs ................................. 52

12.8

Installing the fork legs

................................. 53

12.9

Removing the lower triple clamp
(EXC

F EU/AU/BR) .......................................... 54

12.10 Removing the lower triple clamp

(EXC

F Six Days)............................................. 54

12.11 Installing the lower triple clamp

(EXC

F EU/AU/BR) .......................................... 55

12.12 Installing the lower triple clamp

(EXC

F Six Days)............................................. 57

12.13 Checking the play of the steering head

bearing .......................................................... 59

12.14 Adjusting the play of the steering head

bearing

(EXC

F EU/AU/BR)........................... 59

12.15 Adjusting the steering head bearing play

(EXC

F Six Days)............................................. 60

12.16 Greasing the steering head bearing ................ 60
12.17 Removing the front fender ............................... 60
12.18 Installing the front fender ................................ 61
12.19 Removing the shock absorber

....................... 62

12.20 Installing the shock absorber

........................ 62

12.21 Removing the seat .......................................... 62
12.22 Mounting the seat ........................................... 63
12.23 Removing the air filter box cover ...................... 63
12.24 Installing the air filter box cover ....................... 63
12.25 Removing the air filter

................................. 64

12.26 Installing the air filter

.................................. 64

12.27 Cleaning the air filter and air filter box

.......... 65

12.28 Sealing the air filter box

............................... 65

12.29 Securing the air filter box cover

.................... 65

12.30 Removing main silencer................................... 66
12.31 Installing the main silencer.............................. 66
12.32 Changing glass fiber yarn filling in the main

silencer

...................................................... 66

12.33 Removing the fuel tank

................................ 67

12.34 Installing the fuel tank ................................. 68
12.35 Checking for chain dirt accumulation................ 69
12.36 Cleaning the chain .......................................... 70
12.37 Checking the chain tension .............................. 70
12.38 Adjusting the chain tension.............................. 71
12.39 Checking the chain, rear sprocket, engine

sprocket and chain guide................................. 72

12.40 Checking the frame

..................................... 73

12.41 Checking the swingarm

................................ 74

12.42 Checking throttle cable routing......................... 74
12.43 Checking the rubber grip ................................. 74

12.44 Adjusting the basic position of the clutch

lever .............................................................. 75

12.45 Checking/correcting the fluid level of the

hydraulic clutch.............................................. 75

12.46 Changing the hydraulic clutch fluid ............... 76
12.47 Removing the engine guard (EXC

F Six Days)..... 77

12.48 Installing the engine guard (EXC

F Six Days) ..... 77

13 BRAKE SYSTEM ........................................................ 78

13.1

Checking the free travel of the hand brake
lever .............................................................. 78

13.2

Adjusting free travel of hand brake lever............ 78

13.3

Checking the brake discs ................................. 78

13.4

Checking the brake fluid level of the front
brake ............................................................. 79

13.5

Adding front brake fluid

............................... 79

13.6

Checking the front brake linings ....................... 80

13.7

Changing the front brake linings

................... 80

13.8

Checking the free travel of foot brake lever ........ 82

13.9

Adjusting the basic position of the foot brake
lever ........................................................... 82

13.10 Checking the rear brake fluid level.................... 83
13.11 Adding rear brake fluid

................................ 83

13.12 Checking the rear brake linings ........................ 84
13.13 Changing the rear brake linings ..................... 84

14 WHEELS, TIRES ........................................................ 87

14.1

Removing the front wheel ............................. 87

14.2

Installing the front wheel

............................. 87

14.3

Removing the rear wheel

.............................. 88

14.4

Installing the rear wheel ............................... 89

14.5

Checking the tire condition .............................. 90

14.6

Checking the tire air pressure........................... 90

14.7

Checking spoke tension ................................... 91

15 ELECTRICAL SYSTEM ................................................ 92

15.1

Removing the battery

................................... 92

15.2

Installing the battery .................................... 93

15.3

Recharging the battery

................................. 93

15.4

Changing the main fuse................................... 95

15.5

Changing the fuses of individual power
consumers...................................................... 96

15.6

Removing the headlight mask with the
headlight........................................................ 97

15.7

Installing the headlight mask with the
headlight........................................................ 98

15.8

Changing the headlight bulb ............................ 98

15.9

Checking the headlight setting ......................... 99

15.10 Adjusting the headlight range........................... 99
15.11 Changing the turn signal bulb .......................... 99
15.12 Changing the speedometer battery .................. 100
15.13 Diagnostics connector ................................... 101

16 COOLING SYSTEM ................................................... 102

16.1

Cooling system ............................................. 102

16.2

Checking the antifreeze and coolant level ........ 102

16.3

Checking the coolant level ............................. 103

16.4

Draining the coolant

.................................. 103

16.5

Refilling coolant

........................................ 104

17 TUNING THE ENGINE.............................................. 105

17.1

Checking the play in the throttle cable ............ 105

17.2

Adjusting the play in the throttle cable

........ 105

17.3

Setting the characteristic map of the throttle
response ................................................... 106

17.4

Changing the mapping (EXC

F Six Days).......... 106

17.5

Adjusting the idle speed ............................. 107

17.6

Teaching the throttle valve position................. 107

Содержание F8103Q2

Страница 1: ...OWNER S MANUAL 2017 250 EXC F Art no 3213478en...

Страница 2: ......

Страница 3: ...vices designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts...

Страница 4: ...ode SPEED LAP lap time 25 7 14 Viewing the lap time 26 7 15 Display mode SPEED ODO odometer 26 7 16 Display mode SPEED TR1 trip master 1 26 7 17 Display mode SPEED TR2 trip master 2 27 7 18 Setting TR...

Страница 5: ...73 12 41 Checking the swingarm 74 12 42 Checking throttle cable routing 74 12 43 Checking the rubber grip 74 12 44 Adjusting the basic position of the clutch lever 75 12 45 Checking correcting the fl...

Страница 6: ...20 STORAGE 115 20 1 Storage 115 20 2 Preparing for use after storage 115 21 TROUBLESHOOTING 116 22 TECHNICAL DATA 118 22 1 Engine 118 22 2 Engine tightening torques 118 22 3 Capacities 120 22 3 1 Engi...

Страница 7: ...your motorcycle will be opti mally cared for by specially trained experts using the specialist tools required Indicates a page reference more information is provided on the specified page Indicates i...

Страница 8: ...propriate measures are not taken Warning Indicates a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken Caution Indicates a danger that may lead to mino...

Страница 9: ...hing such as helmet boots gloves as well as trousers and a jacket with protectors on all rides Always wear protective clothing that is in good condition and meets the legal regulations In the interest...

Страница 10: ...hen will you find out how to cus tomize the vehicle ideally for your own use and how you can protect yourself from injury Keep the Owner s Manual in an accessible place to enable you to refer to it as...

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