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13 SERVICE WORK ON THE CHASSIS

F02484-11

–

Tighten screws

Guideline

Screw, top triple
clamp

22 Nm (16.2 lbf ft)

F02486-10

–

Attach the brake line and wiring harness. Close holder

F03125-11

–

Position the brake caliper. Mount and tighten screws

Guideline

Screw, front
brake caliper

25 Nm (18.4 lbf ft)

Loctite

243™

–

Position the brake line, the wiring harness, and the clamp.
Mount and tighten screws

–

Join plug-in connector and mount the cable tie(s).

Finishing work

–

Install front fender. (

p. 67)

–

Install the headlight mask with the headlight. (

p. 102)

–

Install the front wheel.

(

p. 91)

–

Check that the cable and brake lines are routed correctly.

–

Check steering head bearing play.

(

p. 64)

–

Remove the motorcycle from the lift stand. (

p. 57)

–

Install the Powerpack HV. (

p. 109)

–

Lock the seat. (

p. 69)

–

Check the headlight setting. (

p. 105)

13.11

Checking steering head bearing play

Warning

Danger of accidents

Incorrect steering head bearing play impairs the handling characteristic and dam-

ages components.

–

Correct incorrect steering head bearing play immediately. (Your authorized KTM workshop will be glad
to help.)

Содержание F3001U1

Страница 1: ...OWNER S MANUAL 2021 FREERIDE E XC Art no 3214229en...

Страница 2: ......

Страница 3: ...f the motorcycles cannot however be completely excluded All specifications contained herein are non binding KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete technical speci...

Страница 4: ...t button 20 6 6 Horn button 20 6 7 Light switch 20 6 8 Turn signal switch 21 6 9 Side stand 21 6 10 Ignition lock 21 6 11 Steering lock 22 6 12 Locking the steering 22 6 13 Unlocking the steering 22 7...

Страница 5: ...Bleeding the fork legs 58 13 4 Removing the fork protector 58 13 5 Installing the fork protector 59 13 6 Cleaning the dust boots of the fork legs 59 13 7 Removing the fork legs 60 13 8 Installing the...

Страница 6: ...charger 111 17 6 Checking residual current protection switch Option Battery charger 1 113 17 7 Charging the Powerpack HV 113 17 8 Charging the Powerpack HV in charging mode Storage 117 17 9 Changing c...

Страница 7: ...ned experts using the auxiliary tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a t...

Страница 8: ...rther instructions included carefully The safety instructions are highlighted in the text and are referred to at the relevant passages Info Various information and warning labels are attached in promi...

Страница 9: ...o recognize sources of danger and become injured 1 Chain tension 2 Multifunctional element 3 High voltage components 4 High voltage components and electric shock 5 Rechargeable lithium ion battery 6 H...

Страница 10: ...A00172 10 Multifunctional element C00772 01 High voltage components F01663 01 High voltage components and electric shock F03120 01 Rechargeable lithium ion battery F01661 01 High voltage components a...

Страница 11: ...C00848 01 High voltage components see the Repair Manual A00207 10 Initial start up C00842 01 High voltage components and electric shock see the Owner s Manual F02479 01 Type label for EU F02478 01 Tec...

Страница 12: ...es on account of rolling resistance and air resistance The rear brake lever is located on the left side of the handlebar Because this vehicle does not have a manual transmission there is no clutch As...

Страница 13: ...d off at the main switch and remains switched off while any work is being performed on the vehicle Remove the PowerPack HV from the vehicle before you start any work on the vehicle Secure the vehicle...

Страница 14: ...ew owner The Owner s Manual can be downloaded several times using the QR code or the link on the delivery certificate The Owner s Manual is also available for download from your authorized KTM dealer...

Страница 15: ...and prevention of premature wear is that the service care and tuning work is properly carried out as described in the Owner s Manual An incorrect suspension setting can lead to damage and breakage of...

Страница 16: ...ng in power reduced mode the vehicle can still be driven for a few more minutes before the vehicle switches off with blink code 11 Now charge the Powerpack HV until the battery charger completes the p...

Страница 17: ...1 View of vehicle front left example F03151 10 1 Front brake lever p 19 2 Rear brake lever p 19 3 Seat release 4 Shock absorber compression adjuster 5 Shock absorber rebound adjuster 6 Side stand p 2...

Страница 18: ...ight example F03152 10 1 Multifunctional element p 23 2 Fork compression adjuster 3 Horn button p 20 3 Light switch p 20 3 Turn signal switch p 21 4 Main switch p 19 4 Start button p 20 5 Throttle gri...

Страница 19: ...2 Type label 401946 10 The type label 1 is located on the front steering head 5 3 Key number F03121 10 The key number 1 can be found on the KEYCODECARD Info You need the key number to order a spare k...

Страница 20: ...axle clamp 5 6 Shock absorber article number H02222 10 Shock absorber article number 1 is stamped on the top of the shock absorber above the adjusting ring towards the motor side 5 7 Battery identific...

Страница 21: ...grip A00175 10 The throttle grip 1 is fitted on the right side of the handlebar 6 4 Main switch A00175 11 The main switch 1 is attached to the right side of the handlebar The main switch is used as th...

Страница 22: ...ctivated and the throttle grip is not twisted open the vehicle automatically switches back to standby mode Possible states The start button is in the basic position The state of the vehicle is retaine...

Страница 23: ...d 1 must be folded up and secured with rubber strap 2 6 10 Ignition lock F02481 10 The ignition lock 1 is on the right behind the headlight mask Info When the ignition is switched on at the ignition l...

Страница 24: ...cle p 43 Turn the handlebar as far as possible to the right Lubricate the steering lock regularly Universal oil spray p 145 Insert the ignition key in the steering lock turn it to the left press it in...

Страница 25: ...ton p 23 2 Driving mode display p 24 3 Malfunction indicator lamp p 24 4 Charge level indicator p 24 7 1 2 Riding mode button 402133 10 The riding mode button 1 determines the ride mode Possible state...

Страница 26: ...ower increases Driving mode 3 is Advanced the greatest increase in power occurs immediately after which the motor power increases more slowly 7 1 4 Malfunction indicator lamp 402136 11 The warning ton...

Страница 27: ...re once the vehicle has been started again The selected riding mode 3 alternately flashes slow and fast Power is still reduced considerably due to temperature monitoring but 100 power is restored afte...

Страница 28: ...2 Overview 7 2 1 Overview of indicator lamps A00594 10 Possible states The high beam indicator lamp lights up blue The high beam is switched on Turn signal indicator lamp flashes green The turn signal...

Страница 29: ...el size After the display function check the wheel circumference WS is displayed briefly Info The number 2205 equals the circumference of the 21 front wheel with standard tires The display then change...

Страница 30: ...ight of the display Press the button for 2 3 seconds The Setup menu is displayed and the active functions are shown Info If no button is pressed for 10 12 seconds the settings are automatically saved...

Страница 31: ...pressed for 15 20 seconds or if an impulse comes from the wheel speed sensor the settings are automatically saved and the setup menu is closed 8 6 Viewing the lap time Info This function can only be...

Страница 32: ...ode H the service hours of the motor are displayed The service hour counter stores the total traveling time Info The service hour counter is necessary for ensuring that service work is carried out at...

Страница 33: ...changes to H or ODO 8 10 Adjusting the unit of measurement 400329 01 Condition The motorcycle is stationary Repeatedly press the button briefly until H appears at the bottom right of the display Press...

Страница 34: ...y until CLK appears at the bottom right of the display Press the button for 2 3 seconds Press the but ton for 2 3 seconds Increases the value Briefly press the button Increases the value Press the but...

Страница 35: ...P appears at the bottom right of the display Briefly press the button Press the but ton for 2 3 seconds The stop watch and the lap time are reset Briefly press the button Select a lap from 1 10 Press...

Страница 36: ...seconds No function Briefly press the button No function 8 17 Display mode SPEED TR2 trip master 2 400324 01 Repeatedly press the button briefly until TR2 appears at the top right of the display TR2...

Страница 37: ...s the average speed calculated using TR1 trip master 1 and S1 stop watch 1 The calculation of this value is activated by the first impulse of the wheel speed sensor and ends 3 seconds after the last i...

Страница 38: ...speed sensor and ends 3 seconds after the last impulse Press the but ton for 2 3 seconds Displays of TR1 A1 and S1 are reset to 0 0 Briefly press the button Next display mode Press the but ton for 2...

Страница 39: ...o the Setup menu Stores and closes the Setup menu Display mode SPEED CLK time The display changes to the Setup menu of the clock Next display mode No function No function Setting the clock Increases t...

Страница 40: ...on Display mode SPEED S1 stop watch 1 Displays of TR1 A1 and S1 are reset to 0 0 Next display mode No function No function Display mode SPEED S2 stop watch 2 The displays of S2 and A2 are set to 0 0 N...

Страница 41: ...riation People who act without authorization endanger themselves and others Never leave the vehicle unattended Protect the vehicle against access by unauthorized persons Make sure that the pre sales i...

Страница 42: ...g properly Check the coolant level p 122 Check for chain dirt accumulation p 72 Check the chain rear sprocket engine sprocket and chain guide p 75 Check the chain tension p 73 Check the tire condition...

Страница 43: ...le grip is twisted open the more the motor power increases The riding mode 3 is Advanced the greatest increase in power occurs immediately after which the motor power increases more slowly Info A red...

Страница 44: ...pplying the brakes Warning Danger of accidents Excessively forceful application of the brakes blocks the wheels Adjust application of the brakes to the respective riding situation and riding surface c...

Страница 45: ...erform any work on the vehicle Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface Note Fire hazard Hot vehicle components pose a fire haza...

Страница 46: ...to secure the motorcycle against falling over or rolling away 10 9 Transporting Powerpack HV Warning Risk of injury The Powerpack HV is very heavy Serious injury may result if the Powerpack HV is not...

Страница 47: ...ings p 88 Check the brake discs p 79 Check the brake lines for damage and leakage Check the frame p 77 Check the link fork p 77 Check the shock absorber heim joint for play Check the tire condition p...

Страница 48: ...1 3 Recommended work Every 20 operating hours when used for motorsports every 48 months every 12 months Every 100 operating hours Every 50 operating hours After 40 operating hours After 20 operating h...

Страница 49: ...ed High speed and low speed refer to the compression speed of the rear wheel suspension and not to the vehicle speed The high speed compression adjuster has an effect for example when landing after a...

Страница 50: ...shock absorber p 68 Remove the motorcycle from the lift stand p 57 Install the Powerpack HV p 109 Lock the seat p 69 12 4 Adjusting the high speed compression damping of the shock absorber Caution Ri...

Страница 51: ...9 Lock the seat p 69 12 5 Adjusting the rebound damping of the shock absorber Caution Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incorrectly The shoc...

Страница 52: ...tory work Deactivate the vehicle p 43 Fold the seat up p 69 Remove the Powerpack HV p 108 Mount the protection cap p 71 Raise the motorcycle with a lift stand p 57 400988 10 Main work Measure the dist...

Страница 53: ...load of the shock absorber p 52 12 8 Checking the riding sag of the shock absorber 400990 10 Measure dimension A of rear wheel unloaded p 50 With another person holding the motorcycle the rider wear i...

Страница 54: ...Remove the shock absorber p 68 After removing the shock absorber clean it thoroughly 402659 10 Main work Loosen screw 1 Turn adjusting ring 2 until the spring is no longer under ten sion Hook wrench 9...

Страница 55: ...n Weight of rider 75 85 kg 165 187 lb 68 N mm 388 lb in Weight of rider 85 95 kg 187 209 lb 69 N mm 394 lb in Info The spring rate is shown on the outside of the spring Smaller weight differences can...

Страница 56: ...e adjuster 1 clockwise as far as it will go Info Adjuster 1 is located at the upper end of the left fork leg The compression damping is located in left fork leg COMP white adjuster The rebound damping...

Страница 57: ...nding to the fork type Guideline Rebound damping Comfort 18 clicks Standard 15 clicks Sport 12 clicks Info Turn clockwise to increase the damping turn counter clockwise to reduce damping when the shoc...

Страница 58: ...off the handlebar and hang to the side Info Cover the components to protect them against damage Do not kink the cables and lines Remove screws 2 Take off the handlebar supports Place the handlebar su...

Страница 59: ...tand 78129955100 Neither wheel is in contact with the ground Secure the motorcycle against falling over 13 2 Removing the motorcycle from the lift stand Note Danger of damage The parked vehicle can ro...

Страница 60: ...nterior of the fork Tighten the bleeder screws Finishing work Remove the motorcycle from the lift stand p 57 Install the Powerpack HV p 109 Lock the seat p 69 13 4 Removing the fork protector Preparat...

Страница 61: ...the dust boots of the fork legs Preparatory work Deactivate the vehicle p 43 Fold the seat up p 69 Remove the Powerpack HV p 108 Mount the protection cap p 71 Raise the motorcycle with a lift stand p...

Страница 62: ...Preparatory work Deactivate the vehicle p 43 Fold the seat up p 69 Remove the Powerpack HV p 108 Mount the protection cap p 71 Raise the motorcycle with a lift stand p 57 Remove the front wheel p 91 R...

Страница 63: ...ten screws 4 Guideline Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite 243 Position the brake line the wiring harness and the clamp Mount and tighten screws 5 Join plug in connector and mount t...

Страница 64: ...A00206 10 Remove O ring 4 and protective ring 5 Take off the lower triple clamp with the steering stem Remove the upper steering head bearing 13 10 Installing the lower triple clamp H02564 10 Main wo...

Страница 65: ...screw The compression damping is located in left fork leg COM white adjusting screw Grooves are milled into the side of the upper end of the fork legs The second milled groove from the top must be fl...

Страница 66: ...cable tie s Finishing work Install front fender p 67 Install the headlight mask with the headlight p 102 Install the front wheel p 91 Check that the cable and brake lines are routed correctly Check s...

Страница 67: ...the entire steering range It must be possible to move the handlebar easily over the entire steering range There should be no detectable detent positions If detent positions are detected Adjust steeri...

Страница 68: ...p 64 Remove the motorcycle from the lift stand p 57 Install the Powerpack HV p 109 Lock the seat p 69 13 13 Greasing the steering head bearing H02387 01 Remove the lower triple clamp p 61 Install the...

Страница 69: ...10 Main work Position front fender Mount and tighten screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Mount and tighten screws 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft F...

Страница 70: ...shock absorber A00188 11 Main work Push splash protector 1 to the side and position the shock absorber Mount and tighten screw 2 Guideline Screw top shock absorber M12 80 Nm 59 lbf ft Loctite 2701 Mou...

Страница 71: ...up 13 19 Locking the seat F01671 10 Fold down the seat and push it down The seat engages with an audible click Finally check that the seat is correctly locked 13 20 Removing the spoiler Preparatory w...

Страница 72: ...er and hook it in at area A A00190 11 Mount and tighten screw 1 Guideline Screw spoiler EJOT PT K60x20AL 2 Nm 1 5 lbf ft Mount and tighten screw 2 Guideline Screw for spoiler attachment M6 6 Nm 4 4 lb...

Страница 73: ...ain work Check the battery discharge plug form ring p 71 Mount protection cap 1 with one hand 13 23 Removing the protection cap Note Material damage Components damaged or destroyed by water or dirt Mo...

Страница 74: ...eaning the chain Warning Danger of accidents Lubricants on the tires reduces the road grip Remove lubricants from the tires using a suitable cleaning agent Warning Danger of accidents Oil or grease on...

Страница 75: ...e chain may fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the motor will be damaged Check the chain tension regularly Set the chain tension in accordance with t...

Страница 76: ...protection cap p 71 Raise the motorcycle with a lift stand p 57 Check the chain tension p 73 F03127 10 Main work Loosen nut 1 Loosen nuts 2 Adjust the chain tension by turning adjusting screws 3 left...

Страница 77: ...nfo The engine sprocket rear sprocket and chain should always be replaced together 400987 10 Pull on the top section of the chain with the specified weight A Guideline Weight chain wear measure ment 1...

Страница 78: ...screws chassis M6 10 Nm 7 4 lbf ft C00827 01 Check the chain sliding piece for wear If the lower edge of the chain pins is in line with or below the chain sliding piece Change the chain sliding piece...

Страница 79: ...30 Checking the frame Preparatory work Deactivate the vehicle p 43 Fold the seat up p 69 Remove the Powerpack HV p 108 Mount the protection cap p 71 402151 01 Main work Check the frame for damage crac...

Страница 80: ...ubber grip 401197 01 Check the rubber grips on the handlebar for damage wear and looseness Info The rubber grips are vulcanized onto a sleeve on the left and onto the handle tube of the throttle grip...

Страница 81: ...l of the front brake lever p 79 14 2 Adjusting the free travel of the front brake lever A00192 11 Adjust the free travel of the front brake lever using adjusting screw 1 Info Turn the adjusting screw...

Страница 82: ...uid level Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the MIN marking the brake system is leaking or the brak...

Страница 83: ...doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure th...

Страница 84: ...t has overflowed or spilled Finishing work Install the Powerpack HV p 109 Lock the seat p 69 14 6 Checking the front brake linings Warning Danger of accidents Worn out brake linings reduce the braking...

Страница 85: ...ase on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Warning Danger of accidents Brake linings w...

Страница 86: ...oir extract some if necessary Info Make sure that you do not press the brake caliper against the spokes when pushing back the brake pistons Remove pin 6 Remove brake linings 7 and the retainer spring...

Страница 87: ...Position cover 2 with membrane 3 Mount and tighten screws 1 Info Use water to immediately clean up any brake fluid that has overflowed or spilled Finishing work Install the Powerpack HV p 109 Lock the...

Страница 88: ...own Check the brake system and do not continue riding until the problem is eliminated Your authorized KTM workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking...

Страница 89: ...idents Unsuitable brake fluid damages the brake system DOT 5 brake fluid attacks seals and brake lines DOT 5 brake fluid is silicone based and purple in color Do not use DOT 5 brake fluid Note Environ...

Страница 90: ...rect servicing will cause the brake system to fail Ensure that service work and repairs are performed professionally Your authorized KTM workshop will be glad to help Warning Skin irritation Brake flu...

Страница 91: ...uid damages the brake system DOT 5 brake fluid attacks seals and brake lines DOT 5 brake fluid is silicone based and purple in color Do not use DOT 5 brake fluid Note Environmental hazard Hazardous su...

Страница 92: ...o mount the pin push the brake lin ings upwards against the retainer spring Make sure the brake linings and retainer spring are seated correctly Mount cotter pins 4 Operate the rear brake lever severa...

Страница 93: ...1 F01680 10 Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Hold front wheel and remove wheel spin...

Страница 94: ...hten screw 2 Guideline Screw front wheel spindle M20x1 5 35 Nm 25 8 lbf ft Operate the front brake lever several times until the brake lin ings are in contact with the brake disc Remove the motorcycle...

Страница 95: ...Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Hold the rear wheel and remove the wheel spindle Take the rear wheel out of the...

Страница 96: ...3 Mount nut 4 but do not tighten it yet Make sure that chain adjusters 3 are fitted correctly on adjusting screws 5 Check the chain tension p 73 Tighten nut 4 Guideline Nut rear wheel spin dle M20x1...

Страница 97: ...m profile depth required by national law Minimum tread depth 2 mm 0 08 in If the tread depth is less than the minimum tread depth Change the tires H01144 01 Check the tire age Info The tire s date of...

Страница 98: ...they are too tightly tensioned If the tension in the spokes is too low then lateral and radial run out will form in the wheel Other spokes will become looser as a result Check spoke tension regularly...

Страница 99: ...WHEELS TIRES 15 97 Guideline Spoke nipple M4 5 6 Nm 4 4 lbf ft Torque wrench kit 58429094000 Finishing work Install the Powerpack HV p 109 Lock the seat p 69...

Страница 100: ...f 12 V batteries at a collection point for used batteries Preparatory work Deactivate the vehicle p 43 Fold the seat up p 69 F03144 10 Main work Disconnect negative cable 1 from the 12 V battery Pull...

Страница 101: ...d 12 V batteries contain environmentally hazardous materials Do not dispose of 12 V batteries as household waste Dispose of 12 V batteries at a collection point for used batteries Info Even when there...

Страница 102: ...6 months Battery charger 58429074000 These battery chargers test whether the 12 V battery retains its voltage It is also impossible to overcharge the 12 V battery with these battery chargers The charg...

Страница 103: ...nal Fuse 5 10 A water pump Info A faulty fuse has a burned out fuse wire A Warning Fire hazard Incorrect fuses overload the electrical sys tem Only use fuses with the required ampere value Do not bypa...

Страница 104: ...2 Slide the headlight mask up and swing it forward E00968 11 Disconnect plug in connector 3 of the turn signal relay plug in connectors 4 of the turn signals plug in connector 5 of the headlight and p...

Страница 105: ...he reflector reduces the light intensity Grease on the bulb will evaporate due to the heat and be deposited on the reflector Clean and degrease the bulbs before mounting Do not touch the bulbs with yo...

Страница 106: ...on the bulb will evaporate due to the heat and be deposited on the reflector Clean and degrease the bulbs before mounting Do not touch the bulbs with your bare hands Preparatory work Deactivate the ve...

Страница 107: ...now sits down on the motorcycle with a full set of protective clothing Turn the ignition key in the ignition lock to the position Push the main switch into position Switch on the low beam Check the h...

Страница 108: ...the label facing outward Combination instrument battery CR 2430 p 139 Check the O ring of the protection cap for correct seating F02496 10 Position protection cap 2 and turn all the way clockwise usi...

Страница 109: ...ELECTRICAL SYSTEM 16 107 16 12 Diagnostic connection F01879 10 Diagnostic connection 1 is located under the front rider s seat Info The charging socket is also the diagnostic connection...

Страница 110: ...lithium ion battery Powerpack contains components and elements that are harmful to the environment Never throw a Powerpack into the household trash Dispose of the Powerpack properly and in compliance...

Страница 111: ...ck HV for cleanliness Check the battery discharge plug form ring Clean the battery discharge plug and the battery discharge socket without using water or compressed air if the battery discharge plug o...

Страница 112: ...the Powerpack HV Option Battery charger 1 402153 10 1 Residual current protection switch 2 On charger switch 3 Off charger switch 4 Battery charger 5 Charging mode switch 6 Charging level indicator 7...

Страница 113: ...a risk of electric shock in a moist environment The battery charger is not waterproof Only use the battery charger in dry conditions Ensure that no fluids flow or drip onto the battery charger Warnin...

Страница 114: ...g the cargo Damage caused due to improper handling or improper transport is excluded from the manufacturer war ranty M01753 01 Option Battery charger 1 Place the battery charger on a firm level and ho...

Страница 115: ...mains connection Press the 1 button The operating display lights up red Press the 2 button The operating display goes out The residual current protection switch can be used Disconnect power plug from...

Страница 116: ...then recharge it completely If this process is not carried out then the vehicle may switch off due to a charging level which is too low without reducing power beforehand The Powerpack HV is completely...

Страница 117: ...ess C00770 10 Monitor the charging level of the Powerpack HV via the LEDs LED 1 20 LED 2 40 LED 3 60 LED 4 80 LED 5 flashes beginning with approx 95 until 100 is reached Once the charging process is c...

Страница 118: ...ess F03149 02 Monitor the charging level of the Powerpack HV via the LEDs LED 1 20 LED 2 40 LED 3 60 LED 4 80 LED 5 flashes beginning with approx 95 until 100 is reached Once the charging process is c...

Страница 119: ...d to help Info The charging level of the Powerpack HV must be below 30 before the Storage charging mode can be used If the temperature of the Powerpack HV exceeds the permissible value while it is bei...

Страница 120: ...ng process is completed to a level of 30 LEDs 1 and 2 light up and the status indicator goes out C00769 11 Switch off the battery charger using switch 4 After several seconds all LEDs on the battery c...

Страница 121: ...ng process is completed to a level of 30 LEDs 1 and 2 light up and the status indicator goes out F03147 10 Switch off the battery charger using switch 3 After several seconds all LEDs on the battery c...

Страница 122: ...must be replaced Preparatory work Deactivate the vehicle p 43 Fold the seat up p 69 Remove the Powerpack HV p 108 Mount the protection cap p 71 M00743 10 Main work Remove charging socket protection ca...

Страница 123: ...re Do not remove the radiator cap radiator hoses or other cooling system components when the motor is hot Allow the motor and cooling system to cool down In case of scalding rinse immediately with luk...

Страница 124: ...tem components when the motor is hot Allow the motor and cooling system to cool down In case of scalding rinse immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health...

Страница 125: ...is swallowed Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the...

Страница 126: ...ls onto your clothing Condition The motor is cold Preparatory work Deactivate the vehicle p 43 Fold the seat up p 69 Remove the Powerpack HV p 108 Mount the protection cap p 71 C00744 11 Main work Ens...

Страница 127: ...with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clothing Condition The engine is cold Preparatory work Deactivate the vehicle p 4...

Страница 128: ...18 COOLING SYSTEM 126 Lock the seat p 69 Go for a short test ride Check the cooling system for leaks Check the coolant level p 122...

Страница 129: ...o 402137 01 Select one of the driving modes The riding mode 1 is Economy the motor torque is reduced by half Riding mode 2 is Standard the further the throttle grip is twisted open the more the motor...

Страница 130: ...of oils grease cleaning agents brake fluid etc properly and in compliance with the applica ble regulations Info Drain the gear oil while the motor is warm Preparatory work Stand the motorcycle on a h...

Страница 131: ...cified quantity of gear oil Oil filler syringe 58429048000 Gear oil 0 2 l 0 2 qt Gear oil SAE 80W 90 p 143 Fill the gear oil using the special tool Wipe away any excess gear oil Info The screw plug is...

Страница 132: ...pplica ble regulations Info To maintain the value and appearance of the motorcycle over a long period clean it regularly Avoid direct sunshine when cleaning the motorcycle Preparatory work Deactivate...

Страница 133: ...ons against aggressive road salt If the vehicle was operated in road salt clean it with cold water after riding Warm water would enhance the corrosive effects of salt 401060 01 Clean the motorcycle p...

Страница 134: ...year Ideal storage temperature of the Powerpack HV without direct sunlight 10 20 C 50 68 F Info Never store the Powerpack HV at higher temperatures as this would greatly accelerate the aging process...

Страница 135: ...rt by discharging the Powerpack HV until the vehicle switches off with blink code 11 Then fully charge the Powerpack HV 401059 01 Remove the motorcycle from the lift stand p 57 Install the 12 V batter...

Страница 136: ...l p 122 Check the radiator for dirt Blink code 23 on the vehicle Overtemperature of the electric motor Check the coolant level p 122 Check the radiator for dirt Blink code 24 on the vehicle Overtemper...

Страница 137: ...switch off and on Blink code 53 on the vehicle Error in the relay of the Powerpack HV Switch the main switch off and on Blink code 54 on the vehicle Fault in the insulation monitor Clean and dry the d...

Страница 138: ...e blink code repeats is 3 seconds Faults Possible cause Action Blink code 11 on battery charger Fault in the charging cable Check the charging plug and charging cable for external damage and dirt and...

Страница 139: ...and charging cable for external damage and dirt and reconnect Blink code 33 on battery charger Overtemperature of the Powerpack HV Allow the Powerpack HV to cool down Blink code 34 on battery charger...

Страница 140: ...24 4 Chassis Frame Perimeter steel aluminum composite frame Fork WP XPLOR 5343 Suspension travel front 250 mm 9 84 in rear 260 mm 10 24 in Fork offset 20 mm 0 79 in Shock absorber WP XPLOR 5746 Brake...

Страница 141: ...g 64 lb Approx charging time in charging mode Fast 0 to 80 75 min Approx charging time in charging mode Fast 0 to 100 105 min Approx charging time in charging mode Normal 0 to 80 90 min Approx chargin...

Страница 142: ...ring length with preload spacer s 427 mm 16 81 in Spring rate Weight of rider 65 75 kg 143 165 lb 4 6 N mm 26 3 lb in Weight of rider 75 85 kg 165 187 lb 4 8 N mm 27 4 lb in Weight of rider 85 95 kg 1...

Страница 143: ...switch M3 0 4 Nm 0 3 lbf ft Screw fixed grip M4 5 Nm 3 7 lbf ft Loctite 243 Spoke nipple M4 5 6 Nm 4 4 lbf ft Clamp wiring harness on engine M5 6 Nm 4 4 lbf ft Remaining nuts chassis M5 5 Nm 3 7 lbf...

Страница 144: ...sensor M8 4 5 Nm 3 32 lbf ft Shoulder bolt for attaching Powerpack HV M8 15 Nm 11 1 lbf ft Loctite 243 Motor bracket screw M10 60 Nm 44 3 lbf ft Remaining nuts chassis M10 45 Nm 33 2 lbf ft Remaining...

Страница 145: ...ontainer and that has the relevant properties Antifreeze protection to at least 25 C 13 F The mixture ratio must be adjusted to the necessary antifreeze protection Use distilled water if the coolant n...

Страница 146: ...absorber fluid SAE 2 5 50180751S1 Standard classification SAE p 146 SAE 2 5 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the c...

Страница 147: ...rcycle cleaner Recommended supplier MOTOREX Moto Clean Off road chain spray Recommended supplier MOTOREX Chainlube Offroad Preserving materials for paints metal and rubber Recommended supplier MOTOREX...

Страница 148: ...The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils according to their viscosity The viscosity describes only one property of oil and says n...

Страница 149: ...INDEX OF SPECIAL TERMS 28 147 BIN Battery identification number Serial number of the Powerpack this is linked to the vehicle s identification number...

Страница 150: ...29 LIST OF ABBREVIATIONS 148 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly...

Страница 151: ...ds are also represented by yellow or orange symbols The malfunction indicator lamp flashes A fault is present in the vehicle electronic system 30 2 Green and blue symbols Green and blue symbols reflec...

Страница 152: ...emergency number Technical emergency number http www ktm com rescuecard RESCUE CARD KTM Freeride E 2021 3214291en Powerpack HV high voltage battery 260 V 12 V battery for onboard network Main switch...

Страница 153: ...high voltage system of the vehicle cannot be determined from the outside Using suitable high voltage protective equipment the vehicle must be de energized by removing the Powerpack HV high voltage ba...

Страница 154: ...or 72 Chain guide checking 75 Chain tension adjusting 74 checking 73 Charge level indicator 24 Charging socket protection cap changing 120 Combination instrument combination instrument battery changin...

Страница 155: ...rcycle cleaning 130 lift stand raising with 57 lift stand removing from 57 Multifunctional element 23 overview 23 O Operation at low temperatures 14 Overview of indicator lamps 26 Owner s Manual 12 P...

Страница 156: ...greasing 66 Steering head bearing play checking 64 setting 65 Storage 132 133 T Technical data capacities 138 chassis 138 chassis tightening torques 141 electrical system 139 engine 138 engine tighten...

Страница 157: ...3214229en 3214229en 09 2020 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KISKA KTM...

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KTM F3001U1, Руководство пользователя

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