KTM 85 SX 14 Скачать руководство пользователя

Страница: 69 / 95

COOLING SYSTEM

C00279-10

–

Remove bleeder screw

–

Pour coolant in up to measurement

above the radiator fins.

Guideline

10 mm (0.39 in)

coolant

1.0 l (1.1 qt.)

Coolant (

p. 85)

Coolant (mixed ready to use) (

p. 85)

–

Mount and tighten bleeder screw

–

Mount the radiator cap.

Finishing work

–

Take a short test ride.

–

Check the coolant level. (

p. 65)

Содержание 85 SX 14

Страница 1: ...OWNER S MANUAL 2013 85 SX 19 16 85 SX 17 14 Art no 3211856en...

Страница 2: ......

Страница 3: ...ifica tions prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a parti...

Страница 4: ...Compression damping of the shock absorber 26 10 3 Adjusting the low speed compression damping of the shock absorber 26 10 4 Adjusting the high speed compression damping of the shock absorber 27 10 5...

Страница 5: ...ing the rear brake linings x 59 13 WHEELS TIRES 61 13 1 Removing the front wheel x 61 13 2 Installing the front wheel x 61 13 3 Removing the rear wheel x 62 13 4 Installing the rear wheel x 62 13 5 Ch...

Страница 6: ...tanding In the interest of your own safety have these jobs performed by an authorized KTM workshop There your motorcycle will be opti mally cared for by specially trained experts using the specialist...

Страница 7: ...t will lead to environmental damage if the appropriate measures are not taken 2 4 Tampering warning Tampering with the noise control system is prohibited Federal law prohibits the following acts or th...

Страница 8: ...is required The manufacturer instructions for use must be followed After disassembly clean the parts that are to be reused and check them for damage and wear Change damaged or worn parts After you com...

Страница 9: ...your vehicle can be found on the KTM website International KTM Website http www ktm com 3 4 Service A prerequisite for perfect operation and prevention of premature wear is that the service care and t...

Страница 10: ...W OF VEHICLE 8 4 1 View of vehicle front left example L00009 10 1 Hand brake lever p 11 2 Kill switch p 11 3 Clutch lever p 11 4 Air filter box lid 5 Fuel tap 6 Choke p 13 7 Shift lever p 13 8 Chain g...

Страница 11: ...le L00019 10 1 Filler cap 2 Throttle grip p 11 3 Fork rebound setting 4 Shock absorber rebound adjustment 5 Level viewer for brake fluid rear 6 Shock absorber compression adjustment 7 Kick starter p 1...

Страница 12: ...he front frame tube 5 3 Engine number L00012 10 Engine number 1 is stamp into the engine case below the carburetor 5 4 Fork part number L00050 10 Fork part number 1 is stamped on the inner side of the...

Страница 13: ...of the handlebar Possible states Kill switch in basic position In this position the ignition circuit is closed and the engine can be started Kill switch pressed In this position the ignition circuit i...

Страница 14: ...hazard Improper handling of fuel is a danger to the environment Do not allow fuel to get into the ground water the ground or the sewage system L00023 10 Turn filler cap 1 counterclockwise and lift it...

Страница 15: ...e way Choke function deactivated The choke lever is pushed up all the way 6 9 Shift lever L00024 10 Shift lever 1 is mounted on the left side of the engine L00024 11 The gear positions can be seen in...

Страница 16: ...4 6 12 Plug in stand L00022 10 The fixture for plug in stand 1 is located on the frame on the left side of the vehicle The plug in stand is used to park the motorcycle Info Remove the plug in stand be...

Страница 17: ...g Danger of accidents Critical riding behavior due to inappropriate riding Ensure that your child adapts the riding speed to the road conditions and to his or her riding abilities Warning Danger of ac...

Страница 18: ...or half an hour Run the engine in p 16 7 2 Running in the engine During the running in phase do not exceed the specified engine performance Guideline Maximum engine performance During the first 3 oper...

Страница 19: ...otection device for air filter 59006022000 Info See the KTM PowerParts fitting instructions Adjust the carburetor jetting and the setting Info Your authorized KTM workshop can recommend the right carb...

Страница 20: ...air filter Waterproofing device for air filter 59006021000 Info See the KTM PowerParts fitting instructions Adjust the carburetor jetting and the setting Info Your authorized KTM workshop can recomme...

Страница 21: ...hain Chain cleaner p 87 Clean the radiator fins Straighten bent radiator fins carefully Check the coolant level p 65 7 8 Preparing for riding at low temperatures or in snow B00437 01 Fit a rain cover...

Страница 22: ...he fuel supply 8 2 Starting Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and or death When running the engine always make sure there is sufficient...

Страница 23: ...e the throttle at the same time Pull the clutch lever and shift into a lower gear release the clutch lever slowly and open the throttle or shift again Your child should switch off the engine if he or...

Страница 24: ...e Material damage Damage and destruction of components by excessive load The side stand is designed for the weight of the motorcycle only Do not sit on the motorcycle when it is supported by the side...

Страница 25: ...vapors If fuel gets into your eyes rinse imme diately with water and contact a doctor Wash affected skin areas immediately with soap and water If fuel is swallowed contact a doctor immediately Change...

Страница 26: ...avel of the hand brake lever p 52 Check the play of the steering head bearing p 38 Change pistons and check cylinders x Change pistons and check cylinders in difficult operating conditions x Change th...

Страница 27: ...A S80A J1A Change the front brake fluid x Change the rear brake fluid x Change the hydraulic clutch fluid x p 51 Grease the steering head bearing x p 39 Check set the carburetor components x Change al...

Страница 28: ...rear wheel suspension and not to the vehicle speed The high speed setting for example has an effect on the landing after a jump the rear wheel suspension compresses more quickly The low speed setting...

Страница 29: ...mber of turns corresponding to the shock absorber type Guideline Compression damping high speed Comfort 2 turns Standard 1 5 turns Sport 1 turn Info Turn clockwise to increase damping turn countercloc...

Страница 30: ...is the difference between measurements A and B Check the static sag Static sag 30 mm 1 18 in If the static sag is less or more than the specified value Adjust the spring preload of the shock absorber...

Страница 31: ...reload Standard 10 mm 0 39 in Info The spring preload is the difference between the relaxed spring length and the tensioned spring length Depending on the static sag and or the riding sag it may be ne...

Страница 32: ...adjusting screws 2 clockwise all the way Info Adjusting screws 2 are located at the bottom end of the fork legs Make the same adjustment on both fork legs Turn back counterclockwise by the number of c...

Страница 33: ...kage If the handlebar is bent or straightened it will cause material fatigue and the handlebar can break Always replace handle bar C00249 10 Remove the four screws 1 Remove the handlebar clamp Remove...

Страница 34: ...nd Note Danger of damage The parked vehicle may roll away or fall over Always place the vehicle on a firm and even surface L00022 10 Remove the motorcycle from the lift stand Remove the lift stand To...

Страница 35: ...ep the brake discs free of oil and grease and clean them with brake cleaner when necessary Clean and oil the dust boots and inner fork tube of both fork legs Universal oil spray p 88 Press the dust bo...

Страница 36: ...2 and spacers and take off the brake caliper Allow the brake caliper and brake line to hang tension free to the side L00041 11 Loosen screw 3 Take out the left fork leg Release screws 4 Take out the r...

Страница 37: ...x p 61 Remove the motorcycle from the lift stand p 32 11 9 Removing the lower triple clamp x Preparatory work Raise the motorcycle with the lift stand p 32 Remove the front wheel x p 61 Remove the fo...

Страница 38: ...upper steering head bearing Slide on O ring 2 Correctly position upper steering head seal 1 C00252 10 Position the upper triple clamp with the steering Mount nut 3 but do not tighten it yet L00042 11...

Страница 39: ...aliper M8 25 Nm 18 4 lbf ft Loctite 243 Position the brake line and clamp Mount and tighten screws 9 85 SX 19 16 Position the brake caliper with spacers and fit and tighten screws 8 Guideline Screw of...

Страница 40: ...over the entire steering range The handlebar must be able to move easily over the entire steering range No resting locations should be noticeable If click positions are noticeable Adjust the play of...

Страница 41: ...t number plate Mount and tighten screw 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Info Make sure that the holding lugs engage in the fender Position the brake line and clamp Mount and ti...

Страница 42: ...plash protector 1 to the side and position the shock absorber Mount and tighten screw 2 Guideline Screw top shock absorber M12 60 Nm 44 3 lbf ft Loctite 243 Mount and tighten screw 3 Guideline Screw b...

Страница 43: ...x Note Engine failure Unfiltered intake air has a negative effect on the service life of the engine Never ride the vehicle without an air filter since dust and dirt can get into the engine and result...

Страница 44: ...rd Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations Info Do not clean the air filter with...

Страница 45: ...alling the main silencer L00057 11 Mount the main silencer with rubber sleeve 1 Mount and tighten screw 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 11 30 Changing the glass fiber yarn fil...

Страница 46: ...l that no fuel is spilt especially on hot vehicle components Clean up spilt fuel immediately Fuel in the fuel tank expands when warm and can escape if the tank is overfilled See the notes on refueling...

Страница 47: ...as come into contact with fuel Store fuel in a suitable canister according to regulations and keep it out of the reach of children L00059 10 Main work Position the fuel tank Make sure that no cables a...

Страница 48: ...f neces sary Preparatory work Raise the motorcycle with the lift stand p 32 L00060 10 Main work Push the chain at the end of the chain sliding component upwards to measure chain tension A Info Lower c...

Страница 49: ...p 32 11 37 Checking the chain rear sprocket engine sprocket and chain guide Preparatory work Raise the motorcycle with the lift stand p 32 400227 01 Main work Shift gear to neutral Check the rear spro...

Страница 50: ...with or below the chain sliding piece Change the chain sliding piece x Check the chain sliding piece for tightness If the chain sliding piece is loose Tighten the chain sliding piece Guideline Screw...

Страница 51: ...king or deformation due to a mechanical impact Change the frame x Info A frame that has been damaged due to a mechanical impact must always be changed Repair of the frame is not authorized by KTM 11 4...

Страница 52: ...ng the basic position of the clutch lever C00258 10 Adjust the basic position of the clutch lever to the size of the rider s hand using adjusting screw 1 Info Turn the adjusting screw clockwise to inc...

Страница 53: ...e fluid etc should be disposed of as stipulated in applicable regulations C00260 11 Move the clutch fluid reservoir mounted on the handlebar to a horizontal position Remove screws 1 Remove cover 2 wit...

Страница 54: ...ves away from the handlebar Turn the adjustment screw counterclockwise to increase free travel The pressure point moves towards the handlebar The range of adjustment is limited Turn the adjusting scre...

Страница 55: ...is an indication that the brake system is leaking or that the brake linings are completely worn down Check the brake system and do not continue riding Your authorized KTM workshop will be glad to hel...

Страница 56: ...ll be glad to help Warning Skin irritation Brake fluid can cause skin irritation on contact Avoid contact with skin and eyes and keep out of the reach of children Wear suitable protective clothing and...

Страница 57: ...e brake fluid reservoir 85 SX 19 16 Remove screws 4 and spacers Press back the brake linings with a light lateral tilting of the brake caliper on the brake disc Carefully pull the brake caliper backwa...

Страница 58: ...rake fluid immediately with water 12 8 Checking the free travel of foot brake lever Warning Danger of accidents Brake system failure If there is no free travel on the foot brake lever pressure builds...

Страница 59: ...eck the brake system and do not continue riding Your authorized KTM workshop will be glad to help Warning Danger of accidents Reduced braking efficiency due to old brake fluid Change the brake fluid o...

Страница 60: ...aint Use only clean brake fluid from a sealed container L00088 10 Stand the vehicle upright Remove screws 1 Remove cover with membrane 2 Add brake fluid to level A Brake fluid DOT 4 DOT 5 1 p 85 Mount...

Страница 61: ...ble from accessory suppliers are often not tested and approved for use on KTM vehicles The construc tion and friction factor of the brake linings and therefore the brake power can differ considerably...

Страница 62: ...it easier to mount the bolt push the retainer spring down Make sure the retainer spring is seated correctly Operate the foot brake lever repeatedly until the brake linings are in contact with the bra...

Страница 63: ...ency due to oil or grease on the brake discs Always keep the brake discs free of oil and grease and clean them with brake cleaner when necessary L00094 11 Main work Check the wheel bearing for damage...

Страница 64: ...hdraw the wheel spindle Remove the chain from the rear sprocket Take the rear wheel out of the swing arm Info Do not operate the foot brake when the rear wheel is removed Always lay the wheel down in...

Страница 65: ...on handling characteristics The type condition and air pressure of the tires all have a major impact on the handling characteristics of the motorcycle The tires mounted on the front and rear wheels m...

Страница 66: ...rect spoke tension Ensure that the spoke tension is correct Your authorized KTM workshop will be glad to help Info A loose spoke causes wheel imbalance and rapidly leads to more loose spokes If the sp...

Страница 67: ...ct a doctor immedi ately Change clothes that have come into contact with coolants Keep coolant out of the reach of children Condition The engine is cold 400243 10 Stand the motorcycle upright on a hor...

Страница 68: ...immediately with water and con tact a doctor Wash affected skin areas immediately with soap and water If coolant is swallowed contact a doctor immedi ately Change clothes that have come into contact...

Страница 69: ...nt in up to measurement A above the radiator fins Guideline 10 mm 0 39 in coolant 1 0 l 1 1 qt Coolant p 85 Coolant mixed ready to use p 85 Mount and tighten bleeder screw 3 Mount the radiator cap Fin...

Страница 70: ...ectly set idle speed is easier to start than if the idle is set wrongly Info The carburetor and its components are subject to increased wear caused by engine vibration Wear can result in malfunctionin...

Страница 71: ...rm up time 5 min Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and or death When running the engine always make sure there is sufficient ventila ti...

Страница 72: ...ons and keep it out of the reach of children Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to get into the ground water the ground or the sewa...

Страница 73: ...lever on the shift shaft in the required position and engage the gearing Info The range of adjustment is limited The shift lever must not come into contact with any other vehicle compo nents during th...

Страница 74: ...se M6x25 10 Nm 7 4 lbf ft 16 2 Changing the gear oil x 400721 01 Drain the gear oil x p 72 400722 01 Fill up with gear oil x p 73 16 3 Draining the gear oil x Warning Danger of scalding Engine oil and...

Страница 75: ...inhaling them may result in unconsciousness and or death When running the engine always make sure there is sufficient ventila tion and do not start or run the engine in an enclosed space without an ef...

Страница 76: ...and inhaling them may result in unconsciousness and or death When running the engine always make sure there is sufficient ventila tion and do not start or run the engine in an enclosed space without...

Страница 77: ...containing normal motorcycle cleaner and a soft sponge Never apply motorcycle cleaner to the dry vehicle always rinse with water first After rinsing the motorcycle with a gentle spray of water allow...

Страница 78: ...e out of service add fuel additive Fuel additive p 87 Ride until the fuel tank is nearly empty to be able to add fresh fuel when taking the vehicle back into service Clean the motorcycle p 75 Change t...

Страница 79: ...park plug connector x Engine does not speed up Carburetor running over because float needle dirty or worn Check set the carburetor components Loose carburetor jets Check set the carburetor components...

Страница 80: ...ket Bent radiator hose Change the radiator hose x Incorrect ignition point due to loose stator Adjust the ignition x White smoke emission steam in exhaust gas Damaged cylinder head or cylinder head g...

Страница 81: ...Stop screw for adjustment cable M4 4 Nm 3 lbf ft Loctite 243 Lock screw for control flap M5 8 Nm 5 9 lbf ft Loctite 243 Locking cap screw M5 8 Nm 5 9 lbf ft Screw control flap exhaust control M5 8 Nm...

Страница 82: ...S gal Super unleaded gasoline 98 octane mixed with 2 stroke engine oil 1 40 p 86 20 4 Chassis Frame Central tube frame of chrome molybdenum steel tubing powder coated Fork WP Suspension 4357 MXMA Shoc...

Страница 83: ...Soft 32 Additional information is available in the Service section under http www ktm com 20 6 Fork Fork part number 05 18 7M 05 Fork WP Suspension 4357 MXMA Compression damping Comfort 18 clicks Stan...

Страница 84: ...rottle grip M6 4 5 Nm 3 32 lbf ft Nut rim lock M8 10 Nm 7 4 lbf ft Remaining nuts chassis M8 25 Nm 18 4 lbf ft Remaining screws chassis M8 25 Nm 18 4 lbf ft Screw of brake caliper M8 25 Nm 18 4 lbf ft...

Страница 85: ...position from top Idle air adjusting screw Open 1 5 turns Main jet 118 Jet needle N5HG Idling jet 45 Needle jet 2 6 Throttle slide 3 5 Cold start jet 62 20 9 1 Carburetor tuning 401536 01 M FT ASL Abo...

Страница 86: ...20 TECHNICAL DATA 84 NDL Jet needle POS Needle position from above MJ Main jet The carburetor tuning depends on the defined ambient and operating conditions...

Страница 87: ...ountries with high temperatures Use of low quality antifreeze can lead to corrosion and foam ing KTM recommends Motorex products Mixture ratio Antifreeze protection 25 45 C 13 49 F 50 corrosion inhibi...

Страница 88: ...the container and that possess the corresponding properties Super unleaded ROZ 98 RON 98 PON 94 According to DIN EN 228 ROZ 98 RON 98 PON 94 Super unleaded gasoline 98 octane mixed with 2 stroke engi...

Страница 89: ...s Motorex products Supplier Motorex Protect Shine Fuel additive Guideline KTM recommends Motorex products Supplier Motorex Fuel Stabilizer High viscosity grease Guideline KTM recommends SKF products S...

Страница 90: ...Paint cleaner and polish for high gloss and matte finishes bare metal and plastic surfaces Guideline KTM recommends Motorex products Supplier Motorex Clean Polish Rubber grip adhesive 00062030051 Supp...

Страница 91: ...om the automobile industry were used for 4 stroke motorcycles because there was no separate motorcycle specifi cation Whereas long service intervals are demanded for automobile engines high performanc...

Страница 92: ...s number 10 Choke 13 Cleaning 75 Clutch fluid level checking 50 fluid level correcting 51 fluid changing 51 Clutch lever 11 basic position adjusting 50 Compression damping fork adjusting 30 Compressio...

Страница 93: ...ks and maintenance work when preparing for use 20 Protective clothing 6 R Rear sprocket checking 47 Rear wheel installing 62 removing 62 Rebound damping fork adjusting 30 shock absorber adjusting 27 R...

Страница 94: ...checking 68 Throttle cable routing checking 49 Throttle grip 11 Tire air pressure checking 64 Tire condition checking 63 Transport 22 Troubleshooting 77 78 Type label 10 U Use definition 5 V View of v...

Страница 95: ...3211856en 3211856en 07 2012 KTM Sportmotorcycle AG 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

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