KTM 790 DUKE 2021 страница 120 Скачать руководство пользователя

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23 TECHNICAL DATA

118

Screw, oil pan

M6x30

10 Nm (7.4 lbf ft)

Screw, oil pan

M6x35

10 Nm (7.4 lbf ft)

Screw, oil pump cover

10 Nm (7.4 lbf ft)

Loctite

243™

Screw, oil pump unit

10 Nm (7.4 lbf ft)

Screw, oil/water heat exchanger

10 Nm (7.4 lbf ft)

Loctite

243™

Screw, shift drum locating

10 Nm (7.4 lbf ft)

Loctite

243™

Screw, shift lever

14 Nm (10.3 lbf ft)

Loctite

243™

Screw, shift shaft retaining bracket M6

10 Nm (7.4 lbf ft)

Loctite

243™

Screw, starter motor

10 Nm (7.4 lbf ft)

Screw, stator

10 Nm (7.4 lbf ft)

Loctite

243™

Screw, timing chain shaft

10 Nm (7.4 lbf ft)

Screw, upper guide rail

8 Nm (5.9 lbf ft)

Loctite

243™

Screw, valve cover

10 Nm (7.4 lbf ft)

Screw, water pump cover

10 Nm (7.4 lbf ft)

Loctite

243™

Screw, water pump wheel

10 Nm (7.4 lbf ft)

Loctite

243™

Nut, exhaust flange

15 Nm (11.1 lbf ft)

Copper paste

Oil nozzle for clutch lubrication

5 Nm (3.7 lbf ft)

Loctite

243™

Remaining screws for engine

20 Nm (14.8 lbf ft)

Screw plug, locking screw

15 Nm (11.1 lbf ft)

Screw, conrod bearing

1st stage
5 Nm (3.7 lbf ft)
2nd stage
15 Nm (11.1 lbf ft)
3rd stage
90°

Collar and thread oiled

Screw, engine case

M8x45

25 Nm (18.4 lbf ft)

Screw support greased

Screw, engine case

M8x55

25 Nm (18.4 lbf ft)

Screw support greased

Screw, engine case

M8x65

25 Nm (18.4 lbf ft)

Screw support greased

Screw, engine case

M8x90

25 Nm (18.4 lbf ft)

Screw support greased

Screw, oil pump idler gear

15 Nm (11.1 lbf ft)

Loctite

243™

Screw, tensioning rail

15 Nm (11.1 lbf ft)

Loctite

243™

Stud, exhaust flange

15 Nm (11.1 lbf ft)

Loctite

243™

Содержание 790 DUKE 2021

Страница 1: ...OWNER S MANUAL 2021 790 DUKE Art no 3214299en...

Страница 2: ......

Страница 3: ...services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop produc tion of a particular model without prior notice KTM acce...

Страница 4: ...5 6 5 Switches on the right side of the handlebar 16 6 5 1 Start button emergency OFF switch 16 6 6 Ignition and steering lock 16 6 7 Opening fuel tank filler cap 16 6 8 Closing the fuel tank filler c...

Страница 5: ...off the front lifting gear 62 13 5 Cleaning the dust boots of the fork legs 62 13 6 Removing the passenger seat 63 13 7 Mounting the passenger seat 63 13 8 Removing the front rider s seat 63 13 9 Mou...

Страница 6: ...Checking the free travel of the clutch lever 109 19 5 Setting the free travel of the clutch lever 109 20 CLEANING CARE 110 20 1 Cleaning the motorcycle 110 20 2 Checks and maintenance steps for winte...

Страница 7: ...ned experts using the auxiliary tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a t...

Страница 8: ...afely Therefore read this instruction and all further instructions included carefully The safety instructions are highlighted in the text and are referred to at the relevant passages Info Various info...

Страница 9: ...nger Danger of accidents A rider who is not fit to ride poses a danger to him or herself and others Do not operate the vehicle if you are not fit to ride due to alcohol drugs or medication Do not oper...

Страница 10: ...u use your motorcycle responsibly you can ensure that problems and conflicts do not occur To protect the future of the motorcycle sport make sure that you use your motorcycle legally display environme...

Страница 11: ...erequisite for perfect operation and prevention of premature wear is that the service care and tuning work on the engine and chassis is properly carried out as described in the Owner s Manual An incor...

Страница 12: ...vehicle front left example V01494 10 1 Combination instrument p 20 2 Ignition and steering lock p 16 3 Clutch lever p 14 4 Passenger seat 5 Grab handle p 18 6 Seat lock p 18 7 Side stand p 19 8 Shift...

Страница 13: ...e V01493 10 1 Tool set p 18 2 Fuel tank filler cap 3 Light switch p 15 3 Turn signal switch p 15 3 Horn button p 15 4 Start button emergency OFF switch p 16 5 Hand brake lever p 14 6 Level viewer engi...

Страница 14: ...1 is located on the steering head on the left The type label Australia 2 is located on the frame behind the steering head at the top left 5 3 Key number V01200 10 The key number 1 can be found on the...

Страница 15: ...on the inner side of the fork stub 5 6 Shock absorber article number V01201 10 Shock absorber article number 1 is on the left side of the shock absorber 5 7 Steering damper article number H02669 10 S...

Страница 16: ...ake is engaged using the hand brake lever 6 3 Throttle grip V01189 10 The throttle grip 1 is fitted on the right side of the handlebar 6 4 Switches on the left side of the handlebar 6 4 1 Combination...

Страница 17: ...he UP button Button 2 is the DOWN button Button 3 is the SET button Button 4 is the BACK button 6 4 4 Turn signal switch V01192 11 The turn signal switch 1 is fitted on the left side of the handle bar...

Страница 18: ...on and steering lock is located in front of the upper triple clamp Possible states Ignition off In this position the ignition circuit is interrupted a running engine stops and a non running engine wil...

Страница 19: ...t cover 1 of the fuel tank filler cap and insert the ignition key into the lock Note Danger of damage The ignition key may break if overloaded Damaged ignition keys must be replaced Push down on the f...

Страница 20: ...seat 6 11 Grab handle V01225 10 The grab handle 1 is used for maneuvering the motorcycle If you carry a passenger the passenger can hold onto the grab handles during the trip 6 12 Passenger foot pegs...

Страница 21: ...d with the foot brake lever 6 15 Side stand 402029 10 The side stand 1 is located on the left of the vehicle The side stand is used for parking the motorcycle Info The side stand must be folded up dur...

Страница 22: ...function check Info The malfunction indicator lamp always lights up as long as the engine is not running If the engine is running and the malfunction indicator lamp lights up stop taking care not to...

Страница 23: ...sensor The display mode cannot be changed manually 7 4 Warnings H02619 01 If the general warning lamp lights up among the indicator lamps p 21 the corresponding message appears in the display Pressin...

Страница 24: ...up yellow The OBD has detected a malfunction in the vehicle electronics Come safely to a halt and contact an authorized KTM workshop ABS warning lamp lights up yellow Status or error messages relatin...

Страница 25: ...ed is still displayed 1 Gear display 2 Bluetooth optional 3 Ride Mode p 104 4 Unit for the speedometer 5 Fuel level display p 25 6 Coolant temperature indicator p 25 7 Range display 8 Speed 9 Odometer...

Страница 26: ...splay In the Shift Light menu the engine speed for the shift warning light can be set The shift warning light is always active during the running in phase up to 1 000 km 600 mi The shift warn ing ligh...

Страница 27: ...uages except for EN US The time 1 is displayed in 12 hour format if the language is set to EN US The time can be configured in the Clock Date menu Info The time must be reset if the 12 V battery was d...

Страница 28: ...ed Pressing the SET button again opens the menu Press the UP or DOWN button to activate the menu item and select it with the SET button You can directly open five freely configurable menus in the Favo...

Страница 29: ...Fuel range indicates the possible distance you can cover with the fuel reserve Press and hold the but ton for 3 5 seconds In the Trip 2 menu all entries apart from Fuel range are deleted 7 13 4 Genera...

Страница 30: ...ettings menu is marked on the display Press the SET button to open the menu Press the UP or DOWN button until Bluetooth is marked on the display Switch the Bluetooth on and off using the SET button In...

Страница 31: ...the display Press the SET button to open the menu Press the UP or DOWN button until the Settings menu is marked on the display Press the SET button to open the menu Press the UP or DOWN button until U...

Страница 32: ...marked on the display Press the SET button to open the menu Press the UP or DOWN button until the Settings menu is marked on the display Press the SET button to open the menu Press the UP or DOWN butt...

Страница 33: ...DOWN button until DRL is marked on the dis play Press the SET button to switch the daytime running light on or off 7 13 14 TPMS warning V01141 01 Condition The motorcycle is stationary Model with TPM...

Страница 34: ...opened by pressing the UP button Info In drive mode TRACK the UP button can be used to set the slip adjustment 7 13 16 Quick Selector 2 V01122 01 Condition The motorcycle is stationary Press the SET...

Страница 35: ...the menu is closed Press the UP or DOWN button until the Trips Data menu is marked on the display Press the SET button to open the menu Press the UP or DOWN button until the Service menu is marked on...

Страница 36: ...le trac tion control settings that are coordinated with each other SPORT homologated performance with very direct response the motorcycle traction control allows greater slip on the rear wheel STREET...

Страница 37: ...i Wheelie Mode on and off using the SET button 7 13 24 Launch control V01143 01 Condition The drive mode TRACK is activated Press the SET button when the menu is closed Press the UP or DOWN button unt...

Страница 38: ...ressed for 3 5 seconds to switch off the ABS Info Do not open the throttle during deactivation After the ignition is switched back on ABS is reacti vated 7 13 27 ABS Mode V01132 01 Condition The motor...

Страница 39: ...the UP or DOWN button to select the function Use the SET button to set the engine speed for the gear shift recom mendation Once the engine speed reaches the engine speed specified at Lights up the sp...

Страница 40: ...llphone can be paired with the KTM MY RIDE control unit In the submenu Headset a suitable headset can be paired with the KTM MY RIDE control unit Press the SET button to open the menu When pairing the...

Страница 41: ...one volume which is low enough for you to still clearly hear acoustic signals Press the UP or DOWN button until Audio player is marked on the display Press the SET button to open the menu Press and ho...

Страница 42: ...hone volume which is too high distracts attention from traffic activity Always select headphone volume which is low enough for you to still clearly hear acoustic signals Press the SET button to accept...

Страница 43: ...handlebar may break as a result Change the handlebar if the handlebar is damaged or bent V01210 10 Remove screws 1 Take off the handlebar clamps 2 Posi tion the handlebar so that screws 3 are accessib...

Страница 44: ...1 Push the hand brake lever forward Adjust the basic position of the hand brake lever to your hand size by turning adjusting screw 1 Info Turn the adjusting screw clockwise to increase the distance be...

Страница 45: ...til the free travel A is present If necessary adjust the basic posi tion of the foot brake lever Guideline Free travel at foot brake lever 3 5 mm 0 12 0 2 in Hold screw 5 and tighten nut 4 Guideline R...

Страница 46: ...ting the basic position of the shift lever H02668 10 Loosen nut 1 holding threaded rod 2 Loosen nut 3 holding threaded rod 2 Info Nut 3 has a left handed thread Turn threaded rod 2 to adjust the shift...

Страница 47: ...els approved by KTM with the corresponding speed index Warning Danger of accidents New tires have reduced road grip The contact surface on new tires is not yet roughened Run in new tires with moderate...

Страница 48: ...ording to the manufacturer s instructions Warning Danger of accidents Carrying luggage alters handling characteristics at high speed Adapt your speed to your payload Ride more slowly if your motorcycl...

Страница 49: ...ge make sure you secure it firmly as close as possible to the center of the vehicle and ensure even weight distribution between the front and rear wheels Do not exceed the maximum permissible weight a...

Страница 50: ...motorcycle and check the rear mirror setting Check the fuel level 10 2 Starting the vehicle Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death...

Страница 51: ...imultaneously open the throttle carefully 10 4 Launch Control H02000 01 Launch Control is a vehicle electronics function Launch control adjusts the engine speed in order to achieve the best possible a...

Страница 52: ...ift up and down with out actuating the clutch Because there is no need to close the throttle grip uninterrupted gear shifts are possible The quickshifter uses the shifter shaft position to check wheth...

Страница 53: ...rate speed until the tires reach operating tem perature Warning Danger of accidents New tires have reduced road grip The contact surface on new tires is not yet roughened Run in new tires with moderat...

Страница 54: ...ward gears in the figure The neutral or idle position is between the first and second gears First gear is used for starting off or for steep inclines The operating temperature is reached when 5 bars o...

Страница 55: ...in the combination instrument you can shift down in the speed range shown without pulling the clutch lever Info The maximum engine speed before shifting down in revolutions per minute is shown in the...

Страница 56: ...emove salt from the brake linings and the brake discs Warning Danger of accidents ABS may increase the stopping distance in certain situations Adjust application of the brakes to the respective riding...

Страница 57: ...ng the vehicle are designed only for the weight of the vehicle Park the vehicle on a firm and level surface Ensure that nobody sits on the vehicle when the vehicle is parked on a stand Note Fire hazar...

Страница 58: ...or refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of po...

Страница 59: ...not allow fuel to enter the groundwater the soil or the sewage system V01463 10 Switch off the engine Open fuel tank filler cap p 16 Fill the fuel tank with fuel up to the lower edge A of the filler...

Страница 60: ...cs p 71 Check the brake lines for damage and leakage Check the front brake fluid level p 71 Check the rear brake fluid level p 74 Change the front brake fluid Change the rear brake fluid Check the fre...

Страница 61: ...000 km 620 mi Check the frame Check the link fork Check clean the oil nozzle for clutch lubrication Check the swingarm bearing for play Check the wheel bearing for play Change the coolant p 102 Empty...

Страница 62: ...nfo The spring preload defines the initial status of the spring operation on the shock absorber The best spring preload setting is achieved when it is set for the weight of the rider and that of any l...

Страница 63: ...parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 402029 10 Secure the motorcycle against falling over Remove the rear lifting gear and lean the vehicle on side st...

Страница 64: ...downward Info The dust boots remove dust and coarse dirt particles from the inside fork tubes Over time dirt can accumu late behind the dust boots If this dirt is not removed the oil seals behind can...

Страница 65: ...to the storage compartment lower the rear and push forward Press passenger seat downward until it clicks into place Warning Danger of accidents The seat can come loose from the anchoring if it is not...

Страница 66: ...n the tank The holding lugs 2 engage in the loops B on the frame V01239 11 Mount and tighten screws 3 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finally check that the front rider s seat i...

Страница 67: ...h the rear lifting gear p 61 400725 01 Main work Rinse off loose dirt with a soft jet of water Remove old grease residue with chain cleaner Chain cleaner p 129 After drying apply chain spray Street ch...

Страница 68: ...ion does not meet the specification Adjust the chain tension p 66 Finishing work Remove the rear of the motorcycle from the lifting gear p 61 13 13 Adjusting the chain tension Warning Danger of accide...

Страница 69: ...nt chain positions Tighten nuts 2 Make sure that chain adjusters 4 are fitted correctly on adjusting screws 3 Tighten nut 1 Guideline Nut rear wheel spindle M25x1 5 90 Nm 66 4 lbf ft Thread and contac...

Страница 70: ...0 71 in If distance B is greater than the specified measurement Change the drivetrain kit Info When a new chain is mounted the rear sprocket and engine sprocket should also be changed New chains wear...

Страница 71: ...chain sliding guard If the chain sliding guard is highly worn on the underside in the marked area E Replace the chain sliding guard Check that the chain sliding guard is firmly seated If the chain sli...

Страница 72: ...that prevents locking of the wheels when driving straight ahead without the influence of lateral forces Warning Danger of accidents Driving aids can reduce the probabil ity of a fall only within physi...

Страница 73: ...ke linings Brake discs wear limit front 4 5 mm 0 177 in rear 4 5 mm 0 177 in If the brake disc thickness is less than the specified value Change the front brake discs Change the rear brake disc Check...

Страница 74: ...lothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately a...

Страница 75: ...the braking effect If the brake linings are not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the brake discs are de...

Страница 76: ...nue riding until the problem is eliminated Your authorized KTM workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the f...

Страница 77: ...is changed in accordance with the service schedule Your authorized KTM workshop will be glad to help Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease fi...

Страница 78: ...ng effect If the brake linings are not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the brake discs are destroyed C...

Страница 79: ...iper has been removed Remove screws 4 Press back the brake linings by slightly tilting the right brake caliper laterally on the brake disc Pull the right brake caliper carefully back from the brake di...

Страница 80: ...tact surfaces A of the spacers Long life grease p 129 V01246 10 Insert wide spacer 2 on the left in the direction of travel Insert narrow spacer 3 on the right in the direction of travel Info Arrow B...

Страница 81: ...en screws 5 on both sides Guideline Screw front brake caliper M10x1 25 45 Nm 33 2 lbf ft Loctite 243 Position wheel speed sensor 6 in the hole Mount and tighten screw 7 Guideline Screw wheel speed sen...

Страница 82: ...damage Hold the rear wheel and remove the wheel spindle Pull the rear wheel back until the brake caliper bracket is sus pended freely between the brake disc and rim Warning Danger of accidents Damaged...

Страница 83: ...129 Clean the contact areas on the brake caliper bracket and link fork V01242 12 Engage the thrust bearing of brake caliper bracket B and the link fork Jack up the rear wheel into the link fork posit...

Страница 84: ...ove the rear wheel p 79 V01252 10 Main work Check bearing 1 If the bearing is damaged or worn Change the bearing of the rear sprocket carrier Check the damping rubber pieces 2 of the rear hub for dam...

Страница 85: ...handling character istic Only use tires wheels approved by KTM with the corresponding speed index Warning Danger of accidents New tires have reduced road grip The contact surface on new tires is not y...

Страница 86: ...fe 400695 01 Remove the protection cap Check the tire pressure when the tires are cold Tire pressure when solo front 2 3 bar 33 psi rear 2 6 bar 38 psi Tire pressure with passenger full payload front...

Страница 87: ...en down vehicle to the near est workshop instead of using tire repair spray Option With TPMS Note Material damage Tire repair spray damages the tire pressure sensor Note that after using tire repair s...

Страница 88: ...are good Activate the daytime running light DRL in the combination instrument This is controlled by the ambient light sensor in the combination instrument When visibility conditions are good the low...

Страница 89: ...d out of the battery compart ment 16 3 Installing the 12 V battery V01202 10 Main work Position the 12 V battery in the battery compartment 12 V battery HTZ12A BS p 121 The battery terminals face oppo...

Страница 90: ...contain environmentally hazardous materials Do not dispose of 12 V batteries as household waste Dispose of 12 V batteries at a collection point for used batteries Note Environmental hazard Hazardous s...

Страница 91: ...ty of the 12 V battery and to test the alternator In addition you cannot overcharge the 12 V battery with this device Info Charge the 12 V battery to a maximum of 10 of the capacity specified on the b...

Страница 92: ...se is under the passen ger seat Preparatory work Remove the passenger seat p 63 V01205 10 Main work Remove protection cap 1 V01206 10 Remove faulty main fuse 2 Info A faulty fuse has a burned out fuse...

Страница 93: ...01209 10 To change the fuse of the ABS hydraulic unit Remove the protection cap and fuse 1 Info A faulty fuse has a burned out fuse wire A Insert the spare fuse with the correct rating Fuse 7501108801...

Страница 94: ...the faulty fuse Guideline Fuse 1 10 A ignition Fuse 2 10 A ignition engine control unit electronic fuel injection fuel vapor retention system lambda sensor immo bilizer alarm system Fuse 3 10 A fuel...

Страница 95: ...t V01212 10 Completely unscrew adjusting screw 1 Info The adjusting screw is fastened to the headlight mask by a ball head holder Do not pull the adjusting screw out of the ball head adjuster V01217 1...

Страница 96: ...sk rack must be removed in order to gain access to the ACC1 and ACC2 power supply Preparatory work Loosen the headlight mask with the headlight p 93 V01218 10 Main work Remove screws 1 Remove screws 2...

Страница 97: ...tighten screws 2 Guideline Screw headlight EJOTPT K50x14 2 Nm 1 5 lbf ft Finishing work Mount the headlight mask with the headlight p 93 Check the headlight setting p 95 16 12 Checking the headlight s...

Страница 98: ...t range If you have a payload you may have to correct the headlight range Screw 1 also secures the headlight Ensure the screw is always screwed in far enough 400726 11 Set the headlight to marking B G...

Страница 99: ...location Power supplies ACC1 1 and ACC2 2 front are located under the cover of the headlight mask rack 16 16 ACC1 and ACC2 rear V01215 10 Installation location The rear power supplies ACC1 1 and ACC2...

Страница 100: ...le operation the coolant gets very hot and is under pressure Do not open the radiator the radiator hoses or other cooling system components if the engine or the cooling system are at operating tempera...

Страница 101: ...1 Mount cap 2 of the compensating tank Check the coolant level in the radiator The radiator must be filled completely If the coolant level does not match the specified value Check the coolant level an...

Страница 102: ...st be between MIN and MAX If the coolant level in the compensating tank is not at the required level but the tank is not empty Remove cap of the compensating tank Replenish coolant up to a level betwe...

Страница 103: ...he engine Remove screw 1 with the seal ring Remove the radiator cap Completely drain the coolant Mount and tighten screw 1 with a new seal ring Guideline Screw plug water pump drain hole EJOTALtracs P...

Страница 104: ...sary add coolant Check coolant level in the compensating tank p 99 17 6 Changing the coolant Warning Danger of scalding During motorcycle operation the coolant gets very hot and is under pressure Do n...

Страница 105: ...ghten bleeder screw 3 immedi ately Coolant 1 4 l 1 5 qt Coolant p 127 Completely fill the radiator with coolant Mount radiator cap 2 Rest the vehicle on the side stand Danger Danger of poisoning Exhau...

Страница 106: ...e The riding mode selected last appears in the display The riding mode can also be changed while riding with a closed throttle grip Info The riding mode selection does not influence the ABS 18 2 Motor...

Страница 107: ...e slip adjustment can be set while riding with a closed menu using the UP or DOWN button Info The slip adjustment is only available in drive mode TRACK 18 4 Throttle response V01144 01 Possible states...

Страница 108: ...l 19 2 Changing the engine oil and oil filter cleaning the oil screens Warning Danger of scalding Engine and gear oil get very hot when the motorcycle is ridden Wear suitable protective clothing and s...

Страница 109: ...e sealing surfaces V01237 10 Insert new oil filter 5 Info Only insert the oil filter by hand Oil the O ring of the oil filter cover Position oil filter cover 4 Mount and tighten screws 3 Guideline Scr...

Страница 110: ...e wear of the engine H01066 10 Main work Remove filler plug 1 with the O ring and fill up with engine oil Fill engine oil to the middle of the level viewer Engine oil SAE 10W 50 p 127 Info In order to...

Страница 111: ...ever until resistance is perceptible and deter mine the free travel A Free travel of clutch lever A 5 mm 0 2 in If the free travel of the clutch lever does not meet specifi cations Set the free travel...

Страница 112: ...id direct sunshine when cleaning the motorcycle 401061 01 Close off exhaust system to keep water from entering Remove loose dirt first with a soft jet of water Spray the heavily soiled parts with a no...

Страница 113: ...nd maintenance steps for winter operation Info If you use the motorcycle in winter salt can be expected on the roads You should therefore take precau tions against aggressive road salt After riding on...

Страница 114: ...ens p 106 Check the antifreeze and coolant level p 98 Check tire pressure p 84 Remove the 12 V battery p 86 Charge the 12 V battery p 88 Guideline Storage temperature of the 12 V battery without direc...

Страница 115: ...motorcycle off the front lifting gear p 62 Remove the rear of the motorcycle from the lifting gear p 61 Charge the 12 V battery p 88 Install the 12 V battery p 87 Set the time and date Perform checks...

Страница 116: ...rocedure p 48 Engine has too little power Air filter is very dirty Remove the air filter Install the air filter Fuel filter is very dirty Check the fuel pressure Malfunction in the electronic fuel inj...

Страница 117: ...screens p 106 Headlight and position light are not functioning Fuse 6 blown Change the fuses of individual electri cal power consumers p 92 Turn signal brake light and horn are not functional Fuse 5...

Страница 118: ...d light alloy Piston rings 1 compression ring 1 lower compression ring 1 oil ring with spring expander Engine lubrication Semi dry sump lubrication system with two trochoid pumps Primary transmission...

Страница 119: ...shift drum retaining bracket M5 6 Nm 4 4 lbf ft Loctite 243 Screw shift shaft sensor M5 6 Nm 4 4 lbf ft Loctite 243 Screw thermostat case M5 6 Nm 4 4 lbf ft Loctite 243 Nut cable on starter motor M6...

Страница 120: ...water pump cover M6 10 Nm 7 4 lbf ft Loctite 243 Screw water pump wheel M6 10 Nm 7 4 lbf ft Loctite 243 Nut exhaust flange M8 15 Nm 11 1 lbf ft Copper paste Oil nozzle for clutch lubrication M8 5 Nm...

Страница 121: ...th stage 90 Collar greased thread oiled Screw plug cylinder head oil drain M12x1 5 15 Nm 11 1 lbf ft Screw rotor M12x1 5 90 Nm 66 4 lbf ft Thread greased Screw plug water jacket M16x1 5 20 Nm 14 8 lbf...

Страница 122: ...oating Brake discs diameter front 300 mm 11 81 in rear 240 mm 9 45 in Brake discs wear limit front 4 5 mm 0 177 in rear 4 5 mm 0 177 in Tire pressure when solo front 2 3 bar 33 psi rear 2 6 bar 38 psi...

Страница 123: ...specified represent one of the possible series production tires Additional information is available in the Service section under KTM com 23 7 Fork Fork article number 0636C126T301112 Fork WP Suspensio...

Страница 124: ...5 2 Nm 1 5 lbf ft Screw combination switch right M5 5 Nm 3 7 lbf ft Screw engine sprocket cover M5 5 Nm 3 7 lbf ft Loctite 243 Screw headlight mask M5 5 Nm 3 7 lbf ft Loctite 243 Screw heat guard M5 5...

Страница 125: ...ft shaft deflector on shift shaft M6 10 Nm 7 4 lbf ft Loctite 243 Screw wheel speed sensor M6 6 Nm 4 4 lbf ft Nut manifold on cylinder head M8 Tighten the nuts evenly Do not bend the metal 20 Nm 14 8...

Страница 126: ...f ft Engine carrying screw M10 45 Nm 33 2 lbf ft Loctite 243 Remaining nuts chassis M10 45 Nm 33 2 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw front footrest bracket M10x30 45 Nm 33 2...

Страница 127: ...Adjusting screw swingarm M20LHx1 5 10 Nm 7 4 lbf ft Nut rear wheel spindle M25x1 5 90 Nm 66 4 lbf ft Thread and contact area of wheel spindle greased Screw front wheel spindle M25x1 5 45 Nm 33 2 lbf f...

Страница 128: ...n website http www ktm com btrouter KTM AG hereby declares that the Immo641 wireless system conforms with the relevant guidelines The full text of the Declaration of Conformity is available at the fol...

Страница 129: ...Only use coolant that complies with the requirements stated see specifications on the container and that has the relevant properties Antifreeze protection to at least 25 C 13 F The mixture ratio must...

Страница 130: ...ard classification SAE p 130 SAE 2 5 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corresponding properties Super unleaded R...

Страница 131: ...Clean Perfect finish and high gloss polish for paints Recommended supplier MOTOREX Moto Shine Preserving materials for paints metal and rubber Recommended supplier MOTOREX Moto Protect Special cleane...

Страница 132: ...ce intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated wit...

Страница 133: ...ts rear wheel locking with excessive engine braking effect by lightly opening the throttle valve KTM MY RIDE System for wireless communication with appropriate cellphones and headsets for telephony an...

Страница 134: ...29 LIST OF ABBREVIATIONS 132 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly...

Страница 135: ...ectronics Come safely to a halt and contact an authorized KTM workshop ABS warning lamp lights up yellow Status or error messages relating to ABS TC indicator lamp lights up yellow MTC p 104 is not en...

Страница 136: ...ng 66 checking 65 Clutch lever 14 basic position adjusting 42 Combination instrument 20 40 ABS 36 ABS Mode 36 activation and test 20 Anti wheelie mode 35 Audio player 39 Bluetooth 28 Clock Date 30 coo...

Страница 137: ...rider s seat mounting 64 Front rider s seat removing 63 Front wheel installing 78 removing 77 Fuel tank filler cap closing 17 opening 16 Fuel oils etc 9 Fuse for individual electrical power consumers...

Страница 138: ...fting 50 Shock absorber spring preload adjusting 60 Shock absorber article number 13 Side stand 19 Slip adjustment 105 Spare parts 9 Start button 16 Starting 48 Steering damper article number 13 Steer...

Страница 139: ...3214299en 3214299en 03 2021 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria KTM com Photo Mitterbauer KISKA KTM...

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Содержание 790 DUKE 2021

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