KTM 640 LC4-E 2001 Скачать руководство пользователя страница 13

ENGLISH

12

Starting off

Pull the clutch lever. Put the engine into first gear, slowly
release the clutch lever and open throttle at the same time.

WARNING

– B

EFORE YOU START OFF

CHECK THAT THE MAIN STAND HAS BEEN

SWUNG UP FULLY

. I

F THE STAND DRAGS ON THE GROUND

THE

MOTORCYCLE CAN GO OUT OF CONTROL

.

– A

LWAYS TURN ON THE LIGHT TO MAKE SURE THAT OTHER DRIVERS

BECOME AWARE OF YOU AS EARLY AS POSSIBLE

.

Shifting/Riding

You are now in first gear, refered to as the drive or uphill gear.
Depending on the conditions (traffic, road gradient, etc.), you
can shift to a higher gear. Close throttle, at the same time pull
clutch lever and shift to the next higher gear. Let clutch lever
go again and open throttle. If you turned on the choke, make
sure you turn it off again as soon as engine is warm.
When you reach full speed through turning the throttle grip all
the way, turn throttle back to 3/4; the speed hardly decreases
although the engine will use less gas. Never open the throttle
wider than the engine can handle. Excessive turning of the
throttle grip will increase full consumption. 

By shifting down, use the brakes if necessary and close throttle
at the same time. Pull clutch lever and shift down to the next
gear. Let clutch lever go slowely and open throttle or shift
down again.
If the engine is killed f.ex. at a crossing, simply pull the clutch
lever and start. It is not necessary to switch the gear to 
NEUTRAL.

WARNING

– O

BSERVE THE TRAFFIC REGULATIONS

DRIVE DEFENSIVELY AND TRYING

TO LOOK AHEAD AS FAR AS POSSIBLE SO THAT ANY HAZARDS CAN BE
RECOGNIZED AS EARLY AS POSSIBLE

.

– A

DJUST YOUR DRIVING SPEED ACCORDING TO THE CONDITIONS AND

YOUR DRIVING SKILLS

.

– D

RIVE CAREFULLY ON UNKNOWN ROADS

– A

VOID ABRUPT LOAD CHANGES WHILE RIDING AROUND BENDS AND

ON WET OR SLIPPERY GROUND

. O

THERWISE YOU MIGHT EASILY LOSE

CONTROL OVER YOUR MOTORCYCLE

.

WHILE RIDING YOUR MOTORCYCLE

NEVER SWITCH THE IGNITION

LOCK TO POSITIONS

A

ND

.

RENEW THE VIZOR ON YOUR HELMET OR THE GLASS OF YOUR GOGG

-

LES ON TIME SO AS TO ENSURE OPTIMUM VISION IN ANY SITUATION

.

– W

HEN DRIVING OFF

-

ROAD

ALWAYS HAVE A FRIEND ON A SECOND

MOTORCYCLE TO KEEP YOU COMPANY

SO THAT YOU CAN HELP EACH

OTHER SHOULD DIFFICULTIES ARISE

.

– R

EPLACE THE HELMET VISOR RESPECTIVELY GOGGLE GLASSES IN PLENTY

OF TIME

. W

HEN LIGHT SHINES DIRECTLY ON SCRATCHED VISOR OR

GOGGLES

YOU WILL BE PRACTICALLY BLIND

.

– A

FTER FALLING WITH THE MOTORCYCLE

CHECK ALL FUNCTIONS

THOROUGHLY BEFORE STARTING UP OPERATIONS AGAIN

.

– A 

DEFORMED HANDLEBAR MUST ALWAYS BE REPLACED

. U

NDER NO

CIRCUMSTANCES SHOULD YOU STRAIGHTEN THE HANDLEBAR WHICH
WOULD CONSEQUENTLY LOSE ITS STABILITY

.

!

CAUTION

!

– H

IGH RPM RATES WHEN THE ENGINE IS COLD HAVE AN ADVERSE

EFFECT ON THE LIFE OF YOUR ENGINE

. W

E RECOMMEND YOU RUN

THE ENGINE IN A MODERATE RPM RANGE FOR A FEW MILES GIVING IT
A CHANCE TO WARM UP

. A

FTER THAT NO FURTHER PRECAUTIONS IN

THIS RESPECT NEED BE TAKEN

. T

HE ENGINE HAS REACHED ITS OPERA

-

TING TEMPERATURE AS SOON AS THE RADIATORS BECOME WARM

.

– N

EVER HAVE THE THROTTLE WIDE OPEN WHEN CHANGING DOWN TO

A LOWER GEAR

. T

HE ENGINE WILL OVERSPEED

DAMAGING THE

VALVES

. I

N ADDITION

THE REAR WHEEL BLOCKS SO THAT THE

MOTORCYCLE CAN EASILY GET OUT OF CONTROL

.

– L

ONG WHEELIES LEAD TO A DROP IN THE OIL PRESSURE WHICH CAN

LEAD TO ENGINE DAMAGE

.

– N

EVER USE YOUR MOTORCYCLE WITHOUT AN AIR FILTER

. O

THERWISE

DUST AND DIRT MAY ENTER THE ENGINE AND CAUSE INCREASED WEAR

.

!

CAUTION

!

THE RED COOLANT WARNING LAMP LIGHTS UP WHEN THE COOLANT
TEMPERATURE HAS REACHED

105°

C

.

POSSIBLE CAUSES FOR THE INCREASE IN TEMPERATURE

:

-

LOW DRIVING VELOCITY AND HIGH LOAD SITUATION IN HIGH AIR

TEMPERATURES

-

LEVEL OF COOLANT IN THE SYSTEM IS INSUFFICIENT

-

FAN AT LEFT RADIATOR IS NOT RUNNING

-

IMPROPER USE OF THE CLUTCH WHILE DRIVING AT LOW VELOCITIES

PLACE A CLOTH ON THE RADIATOR CAP

. O

PEN THE CAP SLOWLY

SO

THE EXCESS PRESSURE IN THE COOLING SYSTEM CAN ESCAPE

. - 

CAUTION SCALDING HAZARD! - 

AND CHECK THE COOLING

LIQUID LEVEL

.

D

O NOT DRIVE ON

UNTIL THERE IS SUFFICIENT LIQUID IN THE COLING

SYSTEM

. H

OWEVER

CALL ON ONE OF

KTM’

S DEALERS AS SOON AS

POSSIBLE IN ORDER TO HAVE THE DEFECT REMEDIED

.

– I

F ANY ABNORMAL VIBRATIONS OCCUR WHILE DRIVING

CHECK THAT

THE ENGINE FASTENING BOLTS ARE TIGHT

.

– I

N THE EVENT THAT

WHILE RIDING ON YOUR MOTORCYCLE

YOU

NOTICE ANY UNUSUAL OPERATION

-

RELATED NOISE

STOP IMMEDIA

-

TELY

TURN THE ENGINE OFF

AND CONTACT AN AUTHORIZED

KTM

DEALER

.

Braking

Close throttle and apply the hand and foot brakes at the same
time. When driving on sandy, wet or slippery ground use
mainly the rear wheel brake. Always brake with feeling,
blocking wheels can cause you to skid or fall. Also change
down to lower gears depending on your speed.
When driving downhill, use the braking effect of the engine.
Change down one or two gears but do not overspeed the
engine. In this way, you will not need to brake so much and
the brakes will not overheat.

WARNING

IN THE RAIN

OR AFTER THE MOTORCYCLE HAS BEEN WASHED

BRA

-

KING ACTION MAY BE DELAYED DUE TO WET BRAKE DISCS

. F

IRST

THE

BRAKES MUST BE BRAKED DRY

.

ON SALT

-

SPRAYED OR DIRTY ROADS BRAKE ACTION MAY BE DELAYED

AS WELL

. F

IRST

THE BRAKES MUST BE BRAKED CLEAN

.

– W

HEN YOU BRAKE

THE BRAKE DISCS

BRAKE PADS

BRAKE CALIPER

AND BRAKE FLUID HEAT UP

. T

HE HOTTER THESE PARTS GET

THE WEA

-

KER THE BRAKING EFFECT

. I

N EXTREME CASES

THE ENTIRE BRAKING

SYSTEM CAN FAIL

.

Stopping and parking

Apply the brakes fully and put the engine into neutral. To stop
the engine, switch off the ignition. Turn the fuel tap to the
OFF position, park on an area where the ground is firm, and
lock the motorcycle.

WARNING

ALWAYS PARK YOUR MOTORBIKE ON A SOLID AND HORIZONTAL SUR

-

FACE

.

– N

EVER LEAVE YOUR MOTORCYCLE WITHOUT SUPERVISION AS LONG AS

THE ENGINE IS RUNNING

.

– M

OTORCYCLE ENGINES PRODUCE A GREAT AMOUNT OF HEAT WHILE

RUNNING

. T

HE ENGINE RADIATORS

EXHAUST

EXHAUST SYSTEM

BRAKE

DISCS

AND SHOCK ABSORBERS CAN BECOME VERY HOT

. D

O NOT

TOUCH ANY OF THESE PARTS AFTER OPERATING THE MOTORCYCLE

,

AND TAKE CARE TO PARK IT WHERE PEDESTRIANS ARE NOT LIKELY TO
TOUCH IT AND GET BURNED

– N

EVER PARK YOUR MOTORCYCLE IN PLACES WHERE THERE EXIST FIRE

HAZARDS

DUE

TO

DRY

GRASS

OR

OTHER

EASILY

FLAMMABLE

MATERIALS

.

!

CAUTION

!

– C

LOSE THE FUEL TAP WHEN LEAVING YOUR VEHICLE

.O

THERWISE THE

CARBURETOR CAN OVERFLOW AND FUEL WILL ENTER THE ENGINE

.

– A

LWAYS

TAKE

OUT

THE

IGNITION

KEY

WHEN

PARKING

YOUR

MOTORCYCLE SO THAT IT CANNOT BE USED BY UNAUTHORIZED
PERSONS

.

Содержание 640 LC4-E 2001

Страница 1: ...OWNERS HANDBOOK MANUALE D USO MANUEL D UTILISATION MANUAL DE INSTRUCCIONES 400 640 LC4 E 640 LC4 E SUPERMOTO BEDIENUNGSANLEITUNG Art Nr 3 205 97 10 2000 2001...

Страница 2: ......

Страница 3: ...by any person other than for purposes of mainten ance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or...

Страница 4: ...assed on to any subsequent owner in case you decide to sell it Many motorcyclists have a good working knowledge of motorcycle mechanics if this is true in your case you will be able to use this manual...

Страница 5: ...20 Checking the front brake pads 20 Page Changing the basic position of the foot brake pedal 20 Check the rear brake fluid level 21 Refilling the rear brake fluid reservoir 21 Checking the rear brake...

Страница 6: ...UTCH WILL THEN OVERHEAT DESTROYING THE CLUTCH LININGS Hand decompression lever The hand decompression lever 2 is only used in two special cases a When the engine stalled It is possible that the starte...

Страница 7: ...The green indicator lamp lights up when the gear is switched to idle The blue indicator lamp lights up when the high beam is on The red cooling liquid temperature warning lamp lights up at a cooling...

Страница 8: ...tch the engine can be started i e the ignition circuit and the starter circuit are switched on If this symbol is visible on the switch the engine can not be started i e the ignition circuit and the st...

Страница 9: ...second gear Kickstarter The kickstarter is mounted on the left side of the engine Its upper part can be swivelled WARNING WHEN STARTING THE ENGINE MAKE SURE THAT YOU ALWAYS WEAR STURDY MOTORCYCLING B...

Страница 10: ...nter clockwise by as many clicks as are specified for the relevant type of fork WP 0518V707 12 Klicks 400 640 LC4 E WP 0518V721 14 Klicks 640 LC4 E Supermoto Compression damping of shock absorber With...

Страница 11: ...a habit of performing an overall check of your motorcycle before each start The following checks should be performed 1 CHECK THE OIL LEVEL Insufficient oil results in premature wear and consequently t...

Страница 12: ...proceed as described in the Trouble shooting section or contact a KTM dealer IF THE ENGINE CRANKS BUT DOES NOT START WHEN YOU ACTUATE THE STARTER TIP SWITCH Check if the fuel tap is open Check if the...

Страница 13: ...VALVES IN ADDITION THE REAR WHEEL BLOCKS SO THAT THE MOTORCYCLE CAN EASILY GET OUT OF CONTROL LONG WHEELIES LEAD TO A DROP IN THE OIL PRESSURE WHICH CAN LEAD TO ENGINE DAMAGE NEVER USE YOUR MOTORCYCLE...

Страница 14: ...ur motorcycle is standing safely on solid ground Just in case you can also put in a gear Motorcycles that have a side stand are provided with a safety starting system If the side stand has been swung...

Страница 15: ...ENGLISH 14...

Страница 16: ...s headlamp flasher tell tale lamps speedometer illumination horn side stand switch clutch switch emergency off switch Check brake fluid level lining thickness and brake discs Check brake lines for dam...

Страница 17: ...tervals Clean and lubricate chain as necessary Check chain tension Clean air filter and filter box Check tire pressure and wear Check coolant level Check fuel lines for leaks Drain float chamber Verif...

Страница 18: ...NG ANY MAINTENANCE WORK IN ORDER TO AVOID GETTING BURNED DISPOSE OF OIL GREASE FILTERS FUELS CLEANING AGENTS ETC ACCORDING TO YOUR LOCAL REGULATIONS UNDER NO CIRCUMSTANCES MAY USED OIL BE DISPOSED OF...

Страница 19: ...should be greased Changing the spring preload of the shock absorber KTM sets the shock absorber for a driver only weighing approximately 75 kg 165 lb If you want to take a passenger with you of if you...

Страница 20: ...E WEAR AND EVEN CHAIN BREAKAGE TOO MUCH SLACK IN THE CHAIN ON THE OTHER HAND CAN RESULT IN THE CHAIN JUMPING OFF THE CHAIN WHEELS IF THIS HAPPENS THE CHAIN COULD ALSO BLOCK THE REAR WHEEL OR DAMAGE TH...

Страница 21: ...his case consult an authorized KTM dealer immediately BRAKE FLUID KTM fills the brake systems with Shell Advance Brake DOT 5 1 brake fluid one of the best brake fluids that is currently available We r...

Страница 22: ...Y OF WATER AND CONSULT A DOCTOR CAUTION DON T LET BRAKE FLUID GET IN CONTACT WITH PAINT IT IS AN EFFECTIVE PAINT REMOVER USE ONLY CLEAN BRAKE FLUID TAKEN FROM A TIGHTLY SEALED CONTAINER Checking the f...

Страница 23: ...the screw and fix the brake fluid reservoir to the frame always making sure to prevent kinks in the connecting hose WARNING NEVER USE DOT5 BRAKE FLUID IT IS BASED ON SILICONE OIL AND OF A PURPLE COLO...

Страница 24: ...ter drive runs upwards and parallel to the fork leg see below Tighten the clamp screws 2on the right fork leg so as to prevent the wheel spindle from twisting and then tighten the collar nuts with 40...

Страница 25: ...YOU HAVE THE TIGHTENING TORQUE CORRECTED BY A KTM DEALER AS SOON AS POSSIBLE A LOOSE WHEEL SPINDLE MAY LEAD TO AN UNSTABLE DRIVING BEHAVIOR OF YOUR MOTORCYCLE AFTER MOUNTING THE REAR WHEEL KEEP OPERAT...

Страница 26: ...ur country for minimum tire tread requirements We recommend replacing tires at the latest when the tread is down to 2 mm Tire pressure should be checked regularly on a cold tire Proper pres sure ensur...

Страница 27: ...E DO NOT REMOVE THE LOCKING BAR 2 NEVER DISCONNECT THE BATTERY WHILE THE ENGINE IS RUNNING THIS WILL DESTROY THE RECTIFIER REGULATOR BATTERY STORAGE When preparing the motorcycle for a longer period o...

Страница 28: ...DER NO CIRCUMSTANCES IS A STRONGER FUSE ALLOWED TO BE SET IN OR A FUSE ALLOWED TO BE REPAIRED AN INEXPERT TREATMENT COULD DAMAGE THE WHOLE ELECTRICAL INSTALLATION Exchanging the headlight lamp Remove...

Страница 29: ...EED SO THAT MORE AIR CAN BLOW THROUGH THE RADIATORS SHOULD THE WARNING LIGHT STILL BE ON OFF AFTER 300 METERS STOP IMMEDIATELY SWITCH OFF THE ENGINE AND LOOK FOR OTHER POSSIBLE CAUSES TOO LITTLE COOLI...

Страница 30: ...Dell Orto carburetor There must always be a 3 5 mm 0 1 0 2 in play in the throttle cable To check this move back the protective cover 4 on the throttle grip You must be able to lift the outer coverin...

Страница 31: ...counterclockwise by several turns and drain the fuel from the float chamber Then retighten the drain plug and open the fuel tap WARNING FUEL IS HIGHLY FLAMMABLE AND TOXIC BE EXTREMELY CAUTIOUS WHEN H...

Страница 32: ...back protective cover CAUTION IF THERE IS NO PLAY IN THE DECOMPRESSION LEVER THIS CAN RESULT IN ENGINE DAMAGE NOTE No adjustment need be made to the automatic decompressor Engine oil Only use fully sy...

Страница 33: ...in turn may result in engine failure Therefore we recommend that you have the engine oil changed by your authorized KTM mechanic During the guaranty period the oil change must be performed by an auth...

Страница 34: ...lter box by way of the engine venting system Add engine oil if necessary CAUTION INSUFFICIENT OIL OR POOR QUALITY OIL RESULTS IN PREMATURE WEAR OF THE ENGINE CHECKING THE ENGINE OIL LEVEL WHEN THE ENG...

Страница 35: ...itch contact a KTM dealer Replace fuse below the headlight mask Remove seat and replace the main fuse If fuse blows again contact a KTM dealer Contact a KTM dealer Contact a KTM dealer Open fuel tap t...

Страница 36: ...oswitch Fan defective REMEDY Disassemble carburetor and clean jets Have carburetor adjusted Replace spark plug Have ignition system checked Dismount carburetor and check if worn out Replace float need...

Страница 37: ...r hasn t been switched off The battery isn t charged by the generator because REMEDY Readjust or replace ventilation hose Check engine oil level when the engine is warm correct if necessary Use thicke...

Страница 38: ...tarter 10 times in order to distribute the oil onto the cylinder walls and mount the spark plug Set piston to compression so that the valves will be closed slowly operate the kickstarter until you can...

Страница 39: ...6 42t 17 42t Chain O Ring 5 8 x 1 4 Bulps headlight H4 12V 60 55W socket P43t parking light 12V 5W socket W2 1x9 5d instrument lights 12V 1 2W socket W2x4 6d indicator lamps 12V 1 2W socket W2x4 6d br...

Страница 40: ...clamp M8 Loctite 243 20 Nm 15ft lb Allan head screw handle bar support M10 Loctite 243 40 Nm 30ft lb Other screws on chassis M6 10 Nm 7ft lb M8 25 Nm 19ft lb M10 45 Nm 33ft lb Other collar nuts on ch...

Страница 41: ...low Engine oil quantity appr 2 1 liters including frame Primary ratio straight geared spur wheels 30 81 teeth Clutch multi disc clutch in oil bath Transmission 5 speed claw shifted Gear ratio 1st 14 3...

Страница 42: ...1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose...

Страница 43: ...MAY BE DAMAGED REFER TO THE OWNERS MANUAL K T M 4 0 0 6 4 0 L C 4 E 6 4 0 L C 4 E S u p e r m o t o 2 0 0 1 THIS KTM EXHAUST SYSTEM 583 05 083 200 MEETS EPA NOISE EMISSION REQUIREMENTS OF 80 dBA FOR M...

Страница 44: ...ENGLISH 43 K T M 4 0 0 6 4 0 L C 4 E 6 4 0 L C 4 E S u p e r m o t o 2 0 0 1...

Страница 45: ...r USA only 40 Cooling system 27 Correct chain tension 18 Dismounting and mounting the front wheel 22 Dismounting and mounting the rear wheel 23 Draining the carburetor float chamber 29 Driving Instruc...

Страница 46: ...KTM SPORTMOTORCYCLE AG 5230 Mattighofen Austria Internet www ktm at 320597...

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