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OWNERS HANDBOOK 

MANUALE D’USO

MANUEL D’UTILISA

TION

MANUAL DE INSTRUCCIONES

400/640

LC4-E

640 

LC4-E SUPERMOTO  

BEDIENUNGSANLEITUNG 

Art.Nr

. 3.205.97   10/2000

2001

Содержание 640 LC4-E 2001

Страница 1: ...OWNERS HANDBOOK MANUALE D USO MANUEL D UTILISATION MANUAL DE INSTRUCCIONES 400 640 LC4 E 640 LC4 E SUPERMOTO BEDIENUNGSANLEITUNG Art Nr 3 205 97 10 2000 2001...

Страница 2: ......

Страница 3: ...by any person other than for purposes of mainten ance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or...

Страница 4: ...assed on to any subsequent owner in case you decide to sell it Many motorcyclists have a good working knowledge of motorcycle mechanics if this is true in your case you will be able to use this manual...

Страница 5: ...20 Checking the front brake pads 20 Page Changing the basic position of the foot brake pedal 20 Check the rear brake fluid level 21 Refilling the rear brake fluid reservoir 21 Checking the rear brake...

Страница 6: ...UTCH WILL THEN OVERHEAT DESTROYING THE CLUTCH LININGS Hand decompression lever The hand decompression lever 2 is only used in two special cases a When the engine stalled It is possible that the starte...

Страница 7: ...The green indicator lamp lights up when the gear is switched to idle The blue indicator lamp lights up when the high beam is on The red cooling liquid temperature warning lamp lights up at a cooling...

Страница 8: ...tch the engine can be started i e the ignition circuit and the starter circuit are switched on If this symbol is visible on the switch the engine can not be started i e the ignition circuit and the st...

Страница 9: ...second gear Kickstarter The kickstarter is mounted on the left side of the engine Its upper part can be swivelled WARNING WHEN STARTING THE ENGINE MAKE SURE THAT YOU ALWAYS WEAR STURDY MOTORCYCLING B...

Страница 10: ...nter clockwise by as many clicks as are specified for the relevant type of fork WP 0518V707 12 Klicks 400 640 LC4 E WP 0518V721 14 Klicks 640 LC4 E Supermoto Compression damping of shock absorber With...

Страница 11: ...a habit of performing an overall check of your motorcycle before each start The following checks should be performed 1 CHECK THE OIL LEVEL Insufficient oil results in premature wear and consequently t...

Страница 12: ...proceed as described in the Trouble shooting section or contact a KTM dealer IF THE ENGINE CRANKS BUT DOES NOT START WHEN YOU ACTUATE THE STARTER TIP SWITCH Check if the fuel tap is open Check if the...

Страница 13: ...VALVES IN ADDITION THE REAR WHEEL BLOCKS SO THAT THE MOTORCYCLE CAN EASILY GET OUT OF CONTROL LONG WHEELIES LEAD TO A DROP IN THE OIL PRESSURE WHICH CAN LEAD TO ENGINE DAMAGE NEVER USE YOUR MOTORCYCLE...

Страница 14: ...ur motorcycle is standing safely on solid ground Just in case you can also put in a gear Motorcycles that have a side stand are provided with a safety starting system If the side stand has been swung...

Страница 15: ...ENGLISH 14...

Страница 16: ...s headlamp flasher tell tale lamps speedometer illumination horn side stand switch clutch switch emergency off switch Check brake fluid level lining thickness and brake discs Check brake lines for dam...

Страница 17: ...tervals Clean and lubricate chain as necessary Check chain tension Clean air filter and filter box Check tire pressure and wear Check coolant level Check fuel lines for leaks Drain float chamber Verif...

Страница 18: ...NG ANY MAINTENANCE WORK IN ORDER TO AVOID GETTING BURNED DISPOSE OF OIL GREASE FILTERS FUELS CLEANING AGENTS ETC ACCORDING TO YOUR LOCAL REGULATIONS UNDER NO CIRCUMSTANCES MAY USED OIL BE DISPOSED OF...

Страница 19: ...should be greased Changing the spring preload of the shock absorber KTM sets the shock absorber for a driver only weighing approximately 75 kg 165 lb If you want to take a passenger with you of if you...

Страница 20: ...E WEAR AND EVEN CHAIN BREAKAGE TOO MUCH SLACK IN THE CHAIN ON THE OTHER HAND CAN RESULT IN THE CHAIN JUMPING OFF THE CHAIN WHEELS IF THIS HAPPENS THE CHAIN COULD ALSO BLOCK THE REAR WHEEL OR DAMAGE TH...

Страница 21: ...his case consult an authorized KTM dealer immediately BRAKE FLUID KTM fills the brake systems with Shell Advance Brake DOT 5 1 brake fluid one of the best brake fluids that is currently available We r...

Страница 22: ...Y OF WATER AND CONSULT A DOCTOR CAUTION DON T LET BRAKE FLUID GET IN CONTACT WITH PAINT IT IS AN EFFECTIVE PAINT REMOVER USE ONLY CLEAN BRAKE FLUID TAKEN FROM A TIGHTLY SEALED CONTAINER Checking the f...

Страница 23: ...the screw and fix the brake fluid reservoir to the frame always making sure to prevent kinks in the connecting hose WARNING NEVER USE DOT5 BRAKE FLUID IT IS BASED ON SILICONE OIL AND OF A PURPLE COLO...

Страница 24: ...ter drive runs upwards and parallel to the fork leg see below Tighten the clamp screws 2on the right fork leg so as to prevent the wheel spindle from twisting and then tighten the collar nuts with 40...

Страница 25: ...YOU HAVE THE TIGHTENING TORQUE CORRECTED BY A KTM DEALER AS SOON AS POSSIBLE A LOOSE WHEEL SPINDLE MAY LEAD TO AN UNSTABLE DRIVING BEHAVIOR OF YOUR MOTORCYCLE AFTER MOUNTING THE REAR WHEEL KEEP OPERAT...

Страница 26: ...ur country for minimum tire tread requirements We recommend replacing tires at the latest when the tread is down to 2 mm Tire pressure should be checked regularly on a cold tire Proper pres sure ensur...

Страница 27: ...E DO NOT REMOVE THE LOCKING BAR 2 NEVER DISCONNECT THE BATTERY WHILE THE ENGINE IS RUNNING THIS WILL DESTROY THE RECTIFIER REGULATOR BATTERY STORAGE When preparing the motorcycle for a longer period o...

Страница 28: ...DER NO CIRCUMSTANCES IS A STRONGER FUSE ALLOWED TO BE SET IN OR A FUSE ALLOWED TO BE REPAIRED AN INEXPERT TREATMENT COULD DAMAGE THE WHOLE ELECTRICAL INSTALLATION Exchanging the headlight lamp Remove...

Страница 29: ...EED SO THAT MORE AIR CAN BLOW THROUGH THE RADIATORS SHOULD THE WARNING LIGHT STILL BE ON OFF AFTER 300 METERS STOP IMMEDIATELY SWITCH OFF THE ENGINE AND LOOK FOR OTHER POSSIBLE CAUSES TOO LITTLE COOLI...

Страница 30: ...Dell Orto carburetor There must always be a 3 5 mm 0 1 0 2 in play in the throttle cable To check this move back the protective cover 4 on the throttle grip You must be able to lift the outer coverin...

Страница 31: ...counterclockwise by several turns and drain the fuel from the float chamber Then retighten the drain plug and open the fuel tap WARNING FUEL IS HIGHLY FLAMMABLE AND TOXIC BE EXTREMELY CAUTIOUS WHEN H...

Страница 32: ...back protective cover CAUTION IF THERE IS NO PLAY IN THE DECOMPRESSION LEVER THIS CAN RESULT IN ENGINE DAMAGE NOTE No adjustment need be made to the automatic decompressor Engine oil Only use fully sy...

Страница 33: ...in turn may result in engine failure Therefore we recommend that you have the engine oil changed by your authorized KTM mechanic During the guaranty period the oil change must be performed by an auth...

Страница 34: ...lter box by way of the engine venting system Add engine oil if necessary CAUTION INSUFFICIENT OIL OR POOR QUALITY OIL RESULTS IN PREMATURE WEAR OF THE ENGINE CHECKING THE ENGINE OIL LEVEL WHEN THE ENG...

Страница 35: ...itch contact a KTM dealer Replace fuse below the headlight mask Remove seat and replace the main fuse If fuse blows again contact a KTM dealer Contact a KTM dealer Contact a KTM dealer Open fuel tap t...

Страница 36: ...oswitch Fan defective REMEDY Disassemble carburetor and clean jets Have carburetor adjusted Replace spark plug Have ignition system checked Dismount carburetor and check if worn out Replace float need...

Страница 37: ...r hasn t been switched off The battery isn t charged by the generator because REMEDY Readjust or replace ventilation hose Check engine oil level when the engine is warm correct if necessary Use thicke...

Страница 38: ...tarter 10 times in order to distribute the oil onto the cylinder walls and mount the spark plug Set piston to compression so that the valves will be closed slowly operate the kickstarter until you can...

Страница 39: ...6 42t 17 42t Chain O Ring 5 8 x 1 4 Bulps headlight H4 12V 60 55W socket P43t parking light 12V 5W socket W2 1x9 5d instrument lights 12V 1 2W socket W2x4 6d indicator lamps 12V 1 2W socket W2x4 6d br...

Страница 40: ...clamp M8 Loctite 243 20 Nm 15ft lb Allan head screw handle bar support M10 Loctite 243 40 Nm 30ft lb Other screws on chassis M6 10 Nm 7ft lb M8 25 Nm 19ft lb M10 45 Nm 33ft lb Other collar nuts on ch...

Страница 41: ...low Engine oil quantity appr 2 1 liters including frame Primary ratio straight geared spur wheels 30 81 teeth Clutch multi disc clutch in oil bath Transmission 5 speed claw shifted Gear ratio 1st 14 3...

Страница 42: ...1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose...

Страница 43: ...MAY BE DAMAGED REFER TO THE OWNERS MANUAL K T M 4 0 0 6 4 0 L C 4 E 6 4 0 L C 4 E S u p e r m o t o 2 0 0 1 THIS KTM EXHAUST SYSTEM 583 05 083 200 MEETS EPA NOISE EMISSION REQUIREMENTS OF 80 dBA FOR M...

Страница 44: ...ENGLISH 43 K T M 4 0 0 6 4 0 L C 4 E 6 4 0 L C 4 E S u p e r m o t o 2 0 0 1...

Страница 45: ...r USA only 40 Cooling system 27 Correct chain tension 18 Dismounting and mounting the front wheel 22 Dismounting and mounting the rear wheel 23 Draining the carburetor float chamber 29 Driving Instruc...

Страница 46: ...KTM SPORTMOTORCYCLE AG 5230 Mattighofen Austria Internet www ktm at 320597...

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