KTM-Sportmotorcycle AG
A–5230 Mattighofen
www.ktm.com
KTM Group Partner
4/2007 FOTO: MITTERBAUER
50 MINI ADVENTURE
50 MINI SX
OWNER’S MANUAL
2008
3211221en
*3211221en*
Страница 1: ...KTM Sportmotorcycle AG A 5230 Mattighofen www ktm com KTM Group Partner 4 2007 FOTO MITTERBAUER 50 MINI ADVENTURE 50 MINI SX OWNER S MANUAL 2008 3211221en 3211221en 3211221en...
Страница 2: ...rtain models without previous notice KTM shall not be held liable for any deviations of availabil ity and or ability to deliver illustrations descriptions printing and or other errors The illustrated...
Страница 3: ...cycle is sold SERVICE Observance of the service maintenance and tuning instructions for the engine and chassis specified in the Owner s Manual is a prerequisite for faultless operation and the avoida...
Страница 4: ...ains Nevertheless driving the motorcycle like driving any other vehicle involves a potential risk Therefore please make sure that all fundamental precautions are taken Please also read the INFORMATION...
Страница 5: ...hnical checks himself herself as well Whenever you go for a ride with your youngster keep in mind that the speed should be adjusted to your youngster and not the other way around Your youngster must u...
Страница 6: ...determine the sag of the shock absorber 18 To determine the sag of the telescopic fork 18 Page Telescopic fork maintenance 50 Mini SX 19 Changing the telescopic fork oil 50 Mini SX 19 Telescopic fork...
Страница 7: ...e number is stamped into the right half of the engine case next to the kickstarter Enter this number in the relevant field on page 1 Throttle grip The throttle grip is located on the right side of the...
Страница 8: ...e Short circuit button The short circuit button 1 turns off the engine When pressing this button the ignition circuit is short circuited Filler cap To open it Turn filler cap counter clockwise To clos...
Страница 9: ...cessory kit for kickstarter backwards operation is available Side stand Use your foot to swing the side stand forwards to the stop Make sure it rests securely on solid ground 1 Rebound damping functio...
Страница 10: ...pending on the speed to recognize and avoid obstacles When riding through curves the rider should also look far ahead into the curve Pay attention to running in procedure Running in Even very precisel...
Страница 11: ...the tank venting hose is free of kinks 3 CHAIN A loose chain was fall off the chain wheels an extremely worn chain may tear and insufficient lubrication may result in unnecessary wear of the chain an...
Страница 12: ...is there fore recommended to drain the old fuel from the float chamber The engine will immediately start off when the float chamber is filled with new fuel Starting when the engine is warm 1 Open fue...
Страница 13: ...rking the motorcycle that other persons will not burn themselves Close the fuel tap when leaving the motorcycle Otherwise the carburetor may get flooded and fuel will enter the engine The side stand i...
Страница 14: ...eak down When you refuel the oil in fresh oil tank 1 should reach up to the A mark This amount of oil is enough for a full fuel tank The oil pump is mounted on the ignition cover and is powered by the...
Страница 15: ...d lubricate Clean air filter and air filter box z z Brakes Check brake fluid level lining thickness brake discs 50 Mini SX z Check brake cables for damage z Check function adjust smooth operation free...
Страница 16: ...smooth operation of all controls z Treat exposed metal components except for the brake and exhaust systems z with wax based anti corrosion agents Check all screws nuts and hose clamps for their tight...
Страница 17: ...se jack up the motorcycle by the frame so that the front wheel is in the air Now try to move the fork forward and backward There should be no clear ance For readjustment release the two clamp screws 1...
Страница 18: ...how the fork and shock absorber positions for a high seat position Fork tubes are plane with top of top triple clamp Bold cap Aluminium protrudes from the top of the top triple clamp The shock absorbe...
Страница 19: ...sions A and B EXAMPLE Motorcycle jacked up dimension A 330 mm Motorcycle on ground with driver seated dimension B 285 mm Sag 45 mm 50 Mini SX shock absorber sag 50 mm 5 mm If the sag is lower the spri...
Страница 20: ...fork Tighten the screws on the bottom of the sliding tubes to 30 Nm Fill in fork oil and assemble the fork see below Degrease the screws on the brake caliper and apply Loctite 243 Mount the brake cali...
Страница 21: ...e gaskets and springs and reassemble the telescopic fork Tighten the screws at the underside of the slider tubes to 30 Nm Fill in fork oil and assemble the fork see below Insert the fork legs into the...
Страница 22: ...to get your finger caught between the chain and the rear sprocket or other components Correct chain tension Release the hexagon nut of the wheel spindle 1 and turn the left and the right hexagon nut...
Страница 23: ...kets may form in old brake fluids even at low temperatures causing the brake system to fail BRAKE DISC Due to wear the thickness of the brake disc in the area of the contact face 1 of the brake pads d...
Страница 24: ...pads 50 Mini SX Inspect the brake pads from in front of the vehicle The linings must be at least 1 mm 0 04 in thick At their most worn point brake pad linings should not be thinner than 1 mm 0 04 in...
Страница 25: ...ng the braking effect and destroying the brake drum 10 15 mm min 50 mm 1 4 3 3 2 Adjusting the front wheel brake cable 50 Mini Adventure The hand brake lever should travel between 10 and 15 mm 0 4 0 6...
Страница 26: ...brake drum and brake shoes Brake drum and brake linings can be slightly roughened with an abrasive tape Removing and mounting the front wheel 50 Mini SX Jack the motorcycle up by the frame so that th...
Страница 27: ...que corrected by a KTM dealer as soon as possible A loose axle may lead to an unstable driving behavior of your motorcycle Tires air pressure Tire type tire condition and air pressure level affect the...
Страница 28: ...llow it to dry well Only press out the filter do not wring it out under any circumstances Oil the dry foam filter with a high grade filter oil Also clean the air filter box Check carburetor collar for...
Страница 29: ...level first remove the plug 5 With the motorcycle parked in an upright position a small quantity of oil should flow out of the indicator opening 6 If oil must be added tilt the motorcycle and pour gea...
Страница 30: ...Nm Mount a new gasket and position the clutch cover 2 Screw on the clutch cover with 6 M6x25 screws 1 and tighten to 10 Nm Move the transmission vent hose back in the original position Adjusting the c...
Страница 31: ...item no 590 29 021 044 onto the clutch hub 6 with the M5x50 screws hold the extractor and remove the centrifu gal clutch from the crankshaft by screwing in the extractor screw Completely remove the ce...
Страница 32: ...stration If only one disk is installed you can go ahead and use it The inner diameter of the centrifugal clutch drum may not exceed 84 4 mm new condition 84 0 mm 12 11 8 10 6 7 Assemble in the reverse...
Страница 33: ...tion for more than a week it is therefore recommended to drain the old fuel from the float chamber The engine will immediately start off when the float chamber is filled with new fuel Close fuel tap l...
Страница 34: ...carburetor if necessary replace float needle and adjust level Tighten jets High rpm misfiring Incorrect heat range spark plug or low quality spark plug Loose corroded or non conductive ignition socket...
Страница 35: ...e away for longer periods of time please observe the following instructions Clean motorcycle thoroughly see chapter CLEANING Change engine oil old engine oil contains aggressive contaminations Let the...
Страница 36: ...Oil drain plug M10 15 Nm Other engine bolts M5 7 Nm M6 10 Nm M8 30 Nm ENGINE 50 AC MINI SX 50 AC MINI ADVENTURE Design single cylinder 2 stroke engine with reed valve inlet Displacement 49 0 cm3 Bore...
Страница 37: ...sion Central shock absorber White Power 03 18 9D 04 Central shock absorber Paioli Front brake Disk brake 160 mm 6 4 in Drum brake 90 mm 3 5 in Rear brake Drumbrake 90 mm 3 5 in Tires front rear 2 50x1...
Страница 38: ...s 22 General tips and warnings for starting the motorcycle 9 Hand brake lever 50 Mini SX 7 How to change the handlebar position 17 Page Important information for parents about safe driving 4 Important...
Страница 39: ...ENGLISH 36...
Страница 40: ...KTM Sportmotorcycle AG A 5230 Mattighofen www ktm com KTM Group Partner 4 2007 FOTO MITTERBAUER 50 MINI ADVENTURE 50 MINI SX OWNER S MANUAL 2008 3211221en 3211221en 3211221en...
