background image

SET

UP

4

Guideline

Screw, top triple clamp
(EXC SIX DAYS, XC

W SIX DAYS,

XC

W USA, XC

W Champions

Edition USA, EXC Champions
Edition USA, EXC USA)

M8

17 Nm
(12.5 lbf ft)

Screw, bottom triple clamp
(EXC SIX DAYS, XC

W SIX DAYS,

XC

W USA, XC

W Champions

Edition USA, EXC Champions
Edition USA, EXC USA)

M8

12 Nm
(8.9 lbf ft)

Screw, top triple clamp (EXC EU,
EXC AUS, XC

W ZA, EXC Champions

Edition EU)

M8

20 Nm
(14.8 lbf ft)

Screw, bottom triple clamp (EXC EU,
EXC AUS, XC

W ZA, EXC Champions

Edition EU)

M8

15 Nm
(11.1 lbf ft)

Info

The upper milled groove in the fork leg must be flush with the top edge
of the upper triple clamp.
Position bleeder screws

toward the front.

600820-10

Mount the handlebar.

The scale on the handlebar should be centered on the handlebar clamp.

Position the handlebar clamps. Mount the screws and tighten evenly.
Guideline

Screw, handlebar clamp

M8

20 Nm
(14.8 lbf ft)

600816-10

Position the controls on the right half of the handlebar.

Info

The routing of the cables can be seen in the figure.

600817-10

Position the controls on the left half of the handlebar.

Info

The routing of the clutch line and wiring harness can be seen in the figure.

600818-10

(all EXC models)

Attach the retaining bracket for the connector and turn signal bracket with the
turn signal and speedometer to the upper triple clamp.
Guideline

Remaining screws, chassis

M6

10 Nm
(7.4 lbf ft)

Connect the connector.

Содержание 450 XC-W SIX DAYS USA

Страница 1: ...S USA 450 EXC Champions Edition EU 450 EXC Champions Edition USA 450 XC W Champions Edition USA 530 EXC Champions Edition EU 530 EXC Champions Edition USA 400 EXC EU 400 EXC AUS 400 XC W USA 450 EXC E...

Страница 2: ......

Страница 3: ...to modify or delete technical specifica tions prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as we...

Страница 4: ...ndicates an unexpected reaction e g of a work step or a function Identifies a page reference more information is provided on the specified page Formats used The typographical and other formats used ar...

Страница 5: ...the vehicle off the palette Position the vehicle on a work stand Check the vehicle for transport damage 600811 10 Packaging 12 Remove the box and the plastic packaging Info An assistant prevents the m...

Страница 6: ...triple clamp Position bleeder screws toward the front 600820 10 Mount the handlebar The scale on the handlebar should be centered on the handlebar clamp Position the handlebar clamps Mount the screws...

Страница 7: ...the battery away from sparks or open fire Charge only in well ven tilated rooms In the event of skin contact rinse with large amounts of water If battery acid gets in the eyes rinse with water for at...

Страница 8: ...grease on the brake discs Always keep the brake discs free of oil and grease and clean them with brake cleaner when necessary 500086 11 Clean and grease shaft seal rings and bearing surface of the spa...

Страница 9: ...ife of the battery Fast recharging with a high charge current shortens the battery s service life If the charge current the charge voltage and the charge time are exceeded electrolyte escapes through...

Страница 10: ...cap and turn clockwise until the release button locks in place Info Route the fuel tank breather hose without kinking 3 9 Refueling Danger Fire hazard Fuel is highly flammable Never refuel the vehicle...

Страница 11: ...S XC W Champions Edition USA EXC Champions Edition USA EXC USA 9 2 l 2 43 US gal Super unleaded ROZ 95 RON 95 PON 91 p 12 Close the filler cap p 8 3 10 Installing the shock absorber 800023 11 Push spl...

Страница 12: ...Nm 24 3 lbf ft Screw fork stub M8 15 Nm 11 1 lbf ft Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite 243 Screw handlebar clamp M8 20 Nm 14 8 lbf ft Screw side stand fixing M8 40 Nm 29 5 lbf ft L...

Страница 13: ...TECHNICAL DATA TIGHTENING TORQUES FOR CHASSIS 11 Screw in nozzles cooling system M20x1 5 12 Nm 8 9 lbf ft Loctite 243 Screw front wheel spindle M24x1 5 45 Nm 33 2 lbf ft...

Страница 14: ...SUBSTANCES 12 Super unleaded ROZ 95 RON 95 PON 91 According to DIN EN 228 ROZ 95 RON 95 PON 91...

Страница 15: ...AUXILIARY SUBSTANCES 13 Long life grease Guideline KTM recommends Motorex products Supplier Motorex Fett 2000...

Страница 16: ...3211585en 3211585en KTM Sportmotorcycle AG 5230 Mattighofen Austria http www ktm com 01 2010 Photo Mitterbauer...

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