10
SERVICE SCHEDULE
46
10.1
Service schedule
Every 30 operating hours/after every race
Every 15 operating hours
Once after 1 operating hour
Read out the fault memory using the KTM diagnostics tool.
x
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Check that the electrical equipment is functioning properly.
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Check and charge the battery.
x
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Check the front brake linings. (
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Check the rear brake linings. (
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Check the brake discs. (
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Check the brake lines for damage and leakage.
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Check the rear brake fluid level. (
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Check the free travel of the foot brake lever. (
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Check the frame and swingarm.
x
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Check the swingarm bearing.
x
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Check the heim joints at the top and bottom of the shock absorber.
x
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Check the tire condition. (
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Check the tire air pressure. (
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Check the wheel bearing for play.
x
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Check the wheel hubs.
x
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Check the rim run-out.
x
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Check the spoke tension. (
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Check the chain, rear sprocket, engine sprocket and chain guide. (
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Check the chain tension. (
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Grease all moving parts (e.g., side stand, hand lever, chain, ...) and check for smooth operation.
x
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Check/correct the fluid level of the hydraulic clutch. (
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Check the brake fluid level of the front brake. (
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Check the free travel of the hand brake lever. (
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Check the steering head bearing play. (
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Check the valve clearance.
x
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Check the clutch.
x
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Change the shaft seal rings of the water pump.
x
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Change the engine oil and oil filter, clean the oil screen.
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Check all hoses (e. g., fuel, cooling, bleeding, drainage) and sleeves for cracking, leaks, and incorrect routing.
x
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Check the antifreeze and coolant level. (
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Check the cables for damage and routing without sharp bends.
x
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Check that the cables are undamaged, routed without sharp bends and set correctly.
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Clean the air filter and air filter box.
x
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Change the glass fiber yarn filling of the main silencer.
x
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Check the screws and nuts for tightness.
x
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Check the headlight setting. (
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Change the fuel screen.
x
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Check the fuel pressure.
x
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Adjust the idle speed.
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Check that the radiator fan is functioning properly.
x
(All XCF-W models, All SIXDAYS models)
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Final check: Check the vehicle for roadworthiness and take a test ride.
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Read out the fault memory using the KTM diagnostics tool after a test ride.
x
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Make the service entry in
KTM DEALER.NET
and in the service record.
x
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One-time interval