KTM 2014 350 EXC-F SIX DAYS Скачать руководство пользователя

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SERVICE WORK ON THE CHASSIS

12.47

Checking/correcting the fluid level of the hydraulic clutch

Info

The fluid level rises with increased wear of the clutch lining discs.

B01538-10

–

Move the clutch fluid reservoir mounted on the handlebar to a horizontal position.

–

Remove screws

–

Remove cover

with membrane

–

Check the fluid level.

Fluid level below container rim

4 mm (0.16 in)

» If the fluid level does not meet specifications:

–

Correct the fluid level of the hydraulic clutch.

Brake fluid DOT 4 / DOT 5.1 (

p. 126)

–

Position the cover with the membrane. Mount and tighten the screws.

Info

Clean up overflowed or spilt brake fluid immediately with water.

12.48

Changing the hydraulic clutch fluid

Warning

Environmental hazard

Hazardous substances cause environmental damage.

–

Oil, grease, filters, fuel, cleaners, brake fluid, etc., should be disposed of as stipulated in applicable regulations.

B01538-10

–

Move the clutch fluid reservoir mounted on the handlebar to a horizontal position.

–

Remove screws

–

Remove cover

with membrane

B01539-10

–

Fill bleeding syringe

with the appropriate hydraulic fluid.

Bleed syringe (50329050000)
Brake fluid DOT 4 / DOT 5.1 (

p. 126)

–

On the slave cylinder of the clutch, remove bleeder screw

and mount bleeding

syringe

B01540-10

–

Inject the liquid into the system until it escapes from openings

of the master

cylinder without bubbles.

–

To prevent overflow, drain fluid occasionally from the master cylinder reservoir.

–

Remove the bleeding syringe. Mount and tighten screws bleeder screw.

–

Correct the fluid level of the hydraulic clutch.
Guideline

Fluid level below container rim

4 mm (0.16 in)

–

Position the cover with the membrane. Mount and tighten the screws.

Содержание 2014 350 EXC-F SIX DAYS

Страница 1: ...OWNER S MANUAL 2014 350 EXC F EU 350 EXC F SIX DAYS EU 350 EXC F AUS 350 XCF W USA 350 XCF W SIX DAYS USA Art no 3213036en ...

Страница 2: ......

Страница 3: ...fy or delete technical specifica tions prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options deviations from illustrations and descriptions as well as misprints and other errors The model...

Страница 4: ... miles 21 7 1 4 Adjusting the speedometer functions 22 7 1 5 Setting the clock 22 7 1 6 Querying lap time 22 7 1 7 Display mode SPEED speed 23 7 1 8 Display mode SPEED H service hours 23 7 1 9 Setup menu 23 7 1 10 Unit of measurement menu 24 7 1 11 Display mode SPEED CLK time 24 7 1 12 Setting the clock 24 7 1 13 Display mode SPEED LAP lap time 25 7 1 14 Viewing the lap time 25 7 1 15 Display mode...

Страница 5: ...ng the play of the steering head bearing x All SIXDAYS models 65 12 18 Greasing the steering head bearing x 66 12 19 Removing the front fender 66 12 20 Installing the front fender 66 12 21 Removing the shock absorber x 67 12 22 Installing the shock absorber x 67 12 23 Removing the seat 67 12 24 Mounting the seat 68 12 25 Removing the air filter box lid 68 12 26 Installing the air filter box lid 68...

Страница 6: ...king the play in the throttle cable 106 17 2 Adjusting the play in the throttle cable x 106 17 3 Adjusting the idle speed x 107 17 4 Checking the basic position of the shift lever 107 17 5 Adjusting the basic position of the shift lever x 107 18 SERVICE WORK ON THE ENGINE 108 18 1 Changing the fuel screen x 108 18 2 Checking the engine oil level 108 18 3 Changing the engine oil and oil filter clea...

Страница 7: ...standing In the interest of your own safety have these jobs performed by an authorized KTM workshop There your motorcycle will be opti mally cared for by specially trained experts using the specialist tools required Indicates a page reference more information is provided on the specified page 1 2 Formats used The typographical formats used in this document are explained below Specific name Identif...

Страница 8: ... vehicle has various information and warning labels at prominent locations Do not remove information warning labels If they are missing you or others may not recognize dangers and may therefore be injured 2 3 Degrees of risk and symbols Danger Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures are not taken Warning Identif...

Страница 9: ... clothing Warning Risk of injury Missing or poor protective clothing presents an increased safety risk Wear protective clothing helmet boots gloves pants and jacket with protectors every time you ride the vehicle Always wear protective clothing that is in good condition and meets the legal requirements In the interest of your own safety KTM recommends that you only operate the vehicle while wearin...

Страница 10: ...hen will you find out how to cus tomize the vehicle ideally for your own use and how you can protect yourself from injury Keep the Owner s Manual in an accessible place to enable you to refer to it as needed If you would like to know more about the vehicle or have questions on the material you read please contact an authorized KTM dealer The Owner s Manual is an important component of the vehicle ...

Страница 11: ...M PowerParts for your vehicle can be found on the KTM website International KTM Website http www ktm com 3 4 Service A prerequisite for perfect operation and prevention of premature wear is that the service care and tuning work on the engine and chassis is properly carried out as described in the Owner s Manual Incorrect adjustment and tuning of the engine and chassis can lead to damage and breaka...

Страница 12: ...4 VIEW OF VEHICLE 10 4 1 View of vehicle front left example B01583 10 1 Hand brake lever p 14 2 Clutch lever p 14 3 Filler cap 4 Shift lever p 18 5 Engine number p 12 6 Side stand p 19 ...

Страница 13: ...4 1 Horn button p 15 1 Light switch p 15 1 Turn signal switch p 15 2 Emergency OFF switch p 15 2 Electric starter button p 16 3 Throttle grip p 14 4 Chassis number p 12 4 Type label p 12 5 Shock absorber part number p 13 6 Foot brake lever p 19 7 Kick starter p 18 8 Fork part number p 12 ...

Страница 14: ...d to the front of the steering head 5 3 Key number All EXC F models 500125 10 The key number 1 for the steering lock is stamped onto the key connector 5 4 Engine number B01493 10 The engine number 1 is stamped on the left side of the engine under the engine sprocket 5 5 Fork part number B01494 10 The fork part number 1 is stamped on the inner side of the fork stub ...

Страница 15: ...5 SERIAL NUMBERS 13 5 6 Shock absorber part number B01495 10 The shock absorber part number 1 is stamped on the top of the shock absorber above the adjusting ring on the engine side ...

Страница 16: ...is fitted on the left side of the handlebar Possible states Kill switch in basic position the ignition circuit is closed in this position and the engine can be started Kill switch pressed the ignition circuit is open in this position the engine goes out if it was running or does not start if it was off 6 5 Kill switch All XCF W models B01586 10 Kill switch 1 is fitted on the left side of the handl...

Страница 17: ...he right of the speedometer Possible states Light off Light switch is pressed in up to the stop In this position the light is switched off Light on Light switch is pulled out to the stop In this position the low beam and tail light are switched on 6 9 Turn signal switch All EXC F models 101633 10 Turn signal switch 1 is fitted on the left side of the handlebar Possible states Turn signal light off...

Страница 18: ... FI warning lamp MIL lights up flashes orange The OBD has detected an emission or safety critical fault The low fuel warning lamp lights up orange The fuel level has reached the reserve mark Turn signal indicator light flashes green The turn signal is switched on 6 14 Overview of indicator lamps EXC F SIX DAYS B01589 01 Possible states The high beam indicator lamp lights up blue The high beam is s...

Страница 19: ...el is poisonous and a health hazard Fuel must not come into contact with the skin eyes or clothing Do not breathe in the fuel vapors If contact occurs with the eyes rinse with water immediately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that is contaminated with fuel Store fuel pr...

Страница 20: ... RPM increase deactivated Idle speed adjusting screw is pushed in all the way 6 20 Shift lever B01504 10 Shift lever 1 is mounted on the left side of the engine B01504 11 The gear positions can be seen in the photograph The neutral or idle position is between the first and second gears 6 21 Kick starter B01505 10 The kick starter 1 is fitted on the right of the engine The engine can be started wit...

Страница 21: ... the motorcycle Info When you are riding the side stand 1 must be folded up and secured with the rubber band 2 6 24 Steering lock All EXC F models B01508 10 Steering lock 1 is fitted on the left side of the steering head The steering lock is used to lock the steering Steering and therefore riding is no longer possible 6 25 Locking the steering All EXC F models Note Danger of damage The parked vehi...

Страница 22: ...n and turn it to the right Remove the key Steering is no longer possible Info Never leave the key in the steering lock 6 26 Unlocking the steering All EXC F models 400731 01 Insert the key in the steering lock turn it to the left pull it out and turn it to the right Remove the key You can now steer the bike again Info Never leave the key in the steering lock ...

Страница 23: ...he number 2205 equals the circumference of the 21 front wheel with stan dard tires The display then changes to the last selected mode 7 1 3 Setting kilometers or miles Info If you change the unit of measure the ODO value is retained and converted accordingly The values TR1 TR2 A1 A2 and S1 are cleared when the unit of measure is changed Condition The motorcycle is stationary 400329 01 Press the bu...

Страница 24: ...re stored and the Setup menu is closed Info If no button is pressed for 20 seconds or if no impulse comes from the wheel speed sensor the settings are automatically saved and the Setup menu is closed 7 1 5 Setting the clock Condition The motorcycle is stationary 400330 01 Press the button briefly and repeatedly until CLK appears at the bottom right of the display Press the button for 3 5 seconds T...

Страница 25: ...7 1 8 Display mode SPEED H service hours 400316 01 Condition The motorcycle is stationary Press the button briefly and repeatedly until H appears at the bottom right of the display In display mode H the service hours of the engine are displayed The service hour counter stores the total traveling time Info The service hour counter is necessary for ensuring that service work is carried out at the ri...

Страница 26: ...y Press the button briefly Changes to the next display changes from selection to the Setup menu Press the button for 3 5 seconds Saves and closes the Setup menu 7 1 11 Display mode SPEED CLK time 400319 01 Press the button briefly and repeatedly until CLK appears at the bottom right of the display The time is shown in display mode CLK Press the button No function Press the button No function Press...

Страница 27: ...Select a lap from 1 10 Press the button No function Press the button for 3 5 seconds No function Press the button briefly Next display mode 7 1 15 Display mode SPEED ODO odometer 400317 01 Press the button briefly and repeatedly until ODO appears at the bottom right of the display The total distance traveled is displayed in the ODO display mode Press the button No function Press the button No func...

Страница 28: ...he display Press the button for 2 3 seconds until TR2 flashes The displayed value can be set manually with the button and the button This is a very practical function when riding using the road book Info The TR2 value can also be corrected manually during the journey with the but ton and the button If 999 9 is exceeded the value of TR2 is automatically reset to 0 0 Press the button Increases value...

Страница 29: ... and S1 are reset to 0 0 Press the button briefly Next display mode 7 1 22 Display mode SPEED S2 stop watch 2 400328 01 Press the button briefly and repeatedly until S2 appears at the top right of the display S2 stop watch 2 is a manual stop watch If S2 is running in the background the S2 display flashes in the speedometer display Press the button Starts or stops S2 Press the button No function Pr...

Страница 30: ...function No function The TR1 A1 and S1 dis plays are reset to 0 0 Next display mode Display mode SPEED A2 average speed 2 No function No function Displays of TR2 A2 and S2 are reset to 0 0 Next display mode Display mode SPEED S1 stop watch 1 No function No function Displays of TR1 A1 and S1 are reset to 0 0 Next display mode Display mode SPEED S2 stop watch 2 Starts or stops S2 No function Display...

Страница 31: ...verted accordingly The values TR1 TR2 A1 A2 and S1 are cleared when the unit of measure is changed Condition The motorcycle is stationary 400329 01 Repeatedly press the button briefly until H appears at the bottom right of the display Press the button for 2 3 seconds The Setup menu is displayed and the active functions are shown Repeatedly press the button briefly until Km h Mph flashes Setting th...

Страница 32: ...ars at the bottom right of the display Press the button for 2 3 seconds The hour display flashes Set the hour display with the button and or button Wait 3 5 seconds The next segment of the display flashes and can be set You can set the following segments in the same way as the hours by pressing the button and the button Info The seconds can only be set to zero If no button is actuated for 15 20 se...

Страница 33: ...t automati cally changes to the ODO display mode The H display mode is suppressed during the journey Press the button for 2 3 seconds The display changes to the Setup menu of the speedometer functions Briefly press the button Next display mode Press the button for 2 3 seconds No function Briefly press the button No function 7 2 9 Setup menu 400344 01 Condition The motorcycle is stationary Repeated...

Страница 34: ...p menu Wait 10 12 sec onds Saves and closes the Setup menu 7 2 11 Display mode SPEED CLK time 400319 01 Repeatedly press the button briefly until CLK appears at the bottom right of the display The time is shown in display mode CLK Press the button for 2 3 seconds The display changes to the Setup menu of the clock Briefly press the button Next display mode Press the button for 2 3 seconds No functi...

Страница 35: ...he display Briefly press the button Press the button for 2 3 seconds The stop watch and the lap time are reset Briefly press the button Select a lap from 1 10 Press the button for 2 3 seconds No function Briefly press the button View the next lap time 7 2 15 Display mode SPEED ODO odometer 400317 01 Repeatedly press the button briefly until ODO appears at the bottom right of the display The total ...

Страница 36: ...displayed value can be set manually with the button and the button This is a very practical function when riding using the road book Info The TR2 value can also be corrected manually during the journey with the but ton and the button If 999 9 is exceeded the value of TR2 is automatically reset to 0 0 Press the button for 2 3 seconds Increases value of TR2 Briefly press the button Increases value o...

Страница 37: ... top right of the dis play S1 Stop watch 1 shows the riding time based on TR1 and continues running as soon as an impulse arrives from the wheel speed sensor The calculation of this value starts with the first impulse from the wheel speed sensor and ends 3 seconds after the last impulse Press the button for 2 3 seconds Displays of TR1 A1 and S1 are reset to 0 0 Briefly press the button Next displa...

Страница 38: ...SETUP menu Display mode SPEED LAP lap time The stop watch and the lap time are reset Next display mode Stops the clock Starts the stop watch or stop the current lap time measure ment stores it and the stop watch starts the next lap Viewing the lap time The stop watch and the lap time are reset Select a lap from 1 10 No function View the next lap time Display mode SPEED ODO odometer No function Nex...

Страница 39: ... Setup menu Setting the unit of measurement Setting the clock Display mode SPEED LAP lap time Viewing the lap time Display mode SPEED TR1 trip master 1 Display mode SPEED TR2 trip master 2 Setting TR2 trip master 2 Display mode SPEED A1 average speed 1 Display mode SPEED A2 average speed 2 Display mode SPEED S1 stop watch 1 Display mode SPEED S2 stop watch 2 ...

Страница 40: ...r brake may fail due to overheating Take your foot off the foot brake lever when you are not braking Warning Danger of accidents Unstable riding behavior Do not exceed the maximum permissible weight and axle loads Warning Risk of misappropriation Usage by unauthorized persons Never leave the vehicle while the engine is running Secure the vehicle against use by unauthorized persons Info When using ...

Страница 41: ...throttle 8 3 Preparing the vehicle for difficult riding conditions Info Use of the vehicle under difficult conditions such as on sand or on wet and muddy surfaces can lead to considerably more rapid wear of components such as the drive train brake system or suspension components For this reason it may be neces sary to inspect or replace parts before the next scheduled service KTM recommends that y...

Страница 42: ...rts fitting instructions 600868 01 Clean the chain Chain cleaner p 128 Fit the steel sprocket Tip Do not grease the chain Clean the radiator fins Straighten bent radiator fins carefully 8 5 Preparing for rides on wet sand 600870 01 Fit a rain cover on the air filter Waterproofing device for air filter 77206921000 Info See the KTM PowerParts fitting instructions 600868 01 Clean the chain Chain clea...

Страница 43: ... at high temperature and slow speed 600868 01 Adjust the secondary drive to the road conditions Info The engine oil heats up quickly when the clutch is operated frequently due to an excessively high secondary drive Clean the chain Chain cleaner p 128 Clean the radiator fins Straighten bent radiator fins carefully Check the coolant level p 104 8 8 Preparing for rides at low temperature or in snow 6...

Страница 44: ...d smoothly Check all screws nuts and hose clamps regularly for tightness Check the fuel supply 9 2 Starting Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and or death When running the engine always make sure there is sufficient ventilation and do not start or run the engine in an enclosed space without an effective exhaust extraction system Note...

Страница 45: ...le opening increases fuel consumption To shift down brake and close the throttle at the same time Pull the clutch lever and shift into a lower gear release the clutch lever slowly and open the throttle or shift again Switch off the engine if you expect to be standing for a long time Guideline 2 min Avoid frequent and longer slipping of the clutch This heats the engine oil the engine and the coolin...

Страница 46: ...amage to or destruction of components due to excessive load The side stand is only designed for the weight of the motorcycle Do no sit on the motorcycle when it is resting on the side stand The side stand or the frame may become damaged and the motorcycle may fall over Brake the motorcycle Shift transmission to neutral All EXC F models Press and hold the kill switch while the engine is idling unti...

Страница 47: ...act a physician immediately Change clothing that is contaminated with fuel Note Material damage Premature clogging of the fuel filter In some countries and regions the available fuel quality and cleanliness may not be sufficient This will result in problems with the fuel system Your authorized KTM workshop will be glad to help Only refuel with clean fuel that meets the specified standards Warning ...

Страница 48: ...id level of the hydraulic clutch p 79 Check the brake fluid level of the front brake p 82 Check the free travel of the hand brake lever p 81 Check the steering head bearing play p 64 Check the valve clearance x Check the clutch x Change the shaft seal rings of the water pump x Change the engine oil and oil filter clean the oil screen x p 109 Check all hoses e g fuel cooling bleeding drainage and s...

Страница 49: ... models x Perform a fork service EXC F EU EXC F AUS XCF W x Service the shock absorber x Change the spark plug and spark plug connector x Change the piston x Check measure the cylinder x Check the cylinder head x Change the valves valve springs and valve spring seats x Check the camshaft and cam lever x Change the connecting rod conrod bearing and crank pin x Check the transmission and shift mecha...

Страница 50: ...d of the rear wheel suspension and not to the vehicle speed The high speed setting for example has an effect on the landing after a jump the rear wheel suspension compresses more quickly The low speed setting for example has an effect when riding over long ground swells the rear wheel suspension compresses more slowly These two ranges can be adjusted separately although the transition between high...

Страница 51: ...rresponding to the shock absorber type Guideline Compression damping high speed Comfort 2 turns Standard 1 5 turns Sport 1 25 turns Info Turn clockwise to increase damping turn counterclockwise to reduce damp ing 11 5 Adjusting the rebound damping of the shock absorber Caution Danger of accidents Disassembly of pressurized parts can lead to injury The shock absorber is filled with high density nit...

Страница 52: ...e difference between measurements A and B Check the static sag Static sag 33 35 mm 1 3 1 38 in If the static sag is less or more than the specified value Adjust the spring preload of the shock absorber x p 51 11 8 Checking the riding sag of the shock absorber 400990 10 Measure distance A of rear wheel unloaded p 50 With another person holding the motorcycle the rider wearing full protective cloth ...

Страница 53: ...sion Tighten the spring by turning adjusting ring 2 to measurement A Guideline Spring preload 8 mm 0 31 in Info Depending on the static sag and or the riding sag it may be necessary to increase or decrease the spring preload Tighten screw 1 Guideline Screw shock absorber adjusting ring M5 5 Nm 3 7 lbf ft Finishing work Install the shock absorber x p 67 Remove the motorcycle from the lift stand p 5...

Страница 54: ...ng determines the fork suspension behavior B01510 10 EXC F EU EXC F AUS XCF W Remove protection caps 1 Turn adjusting screws 2 clockwise all the way Info Adjusting screws 2 are located at the bottom end of the fork legs Make the same adjustment on both fork legs Turn back counterclockwise by the number of clicks corresponding to the fork type Guideline Compression damping Comfort 22 clicks Standar...

Страница 55: ...icks corresponding to the fork type Guideline Rebound damping Comfort 20 clicks Standard 18 clicks Sport 16 clicks Info Turn clockwise to increase damping turn counterclockwise to reduce damping B01207 10 All SIXDAYS models Turn the red adjusting screw 2 all the way clockwise Info Adjusting screw 2 is located at the upper end of the right fork leg The rebound damping is located in the right fork l...

Страница 56: ...ance A 15 mm 0 59 in The holes on the handlebar supports are placed at a distance of B from the center Hole distance B 3 5 mm 0 138 in The handlebar supports can be mounted in four different positions 11 16 Adjusting handlebar position x Warning Danger of accidents Handlebar breakage If the handlebar is bent or straightened it will cause material fatigue and the handlebar can break Always replace ...

Страница 57: ...11 TUNING THE CHASSIS 55 Position the handlebar clamps Fit and evenly tighten the four screws 1 Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft Info Make sure the gap width is even ...

Страница 58: ...the side stand 1 to the ground with your foot and lean the motorcycle on it Info When you are riding the side stand must be folded up and secured with the rubber band 12 3 Bleeding fork legs Preparatory work Raise the motorcycle with the lift stand p 56 B01514 10 Main work Release bleeder screws 1 Any excess pressure escapes from the interior of the fork Mount and tighten bleeder screws Finishing ...

Страница 59: ...ove the screws on the right fork leg Push the fork protector downwards 12 6 Positioning the fork protector B01515 11 Position the fork protector on the left fork leg Mount and tighten screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Position the wiring harness Position the brake line Put the clamp on and mount and tighten screws 2 Position the fork protector on the right fork leg Mo...

Страница 60: ...e of the upper triple clamp B01516 11 Tighten screws 2 Guideline Screw top triple clamp M8 20 Nm 14 8 lbf ft Tighten screws 3 Guideline Screw bottom triple clamp M8 15 Nm 11 1 lbf ft B01592 10 All SIXDAYS models Position the fork legs Position bleeder screws 1 toward the front Info The rebound damping is located in the right fork leg REB red adjusting screw The compression damping is located in th...

Страница 61: ... fork protector upwards Remove the screws on the right fork leg Remove the fork protector upwards 12 10 Installing the fork protector x 101327 10 Main work Position the fork protector on the left fork leg Mount and tighten screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Position the fork protector on the right fork leg Mount and tighten the screws Guideline Remaining screws chassis...

Страница 62: ... triple clamp x All SIXDAYS models Preparatory work Remove the headlight mask with the headlight p 98 Raise the motorcycle with the lift stand p 56 Remove the front wheel x p 90 Remove the fork legs x p 57 Remove the front fender p 66 Remove the handlebar cushion B01228 10 Main work Open the cable holder in front of the right radiator and detach the wiring harness Remove screws 1 and hang the volt...

Страница 63: ...the upper triple clamp with the handlebar Mount screw 4 but do not tighten yet Position the clutch line wiring harness and voltage regulator Mount and tighten screws 5 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft B01520 10 Position the fork legs Position bleeder screws 6 toward the front Info Grooves are milled into the side of the upper end of the fork legs The sec ond milled groove fro...

Страница 64: ...ake caliper M8 25 Nm 18 4 lbf ft Loctite 243 Mount cable binder bm Position the brake line wiring harness and clamp Mount and tighten screws bn Finishing work Mount the handlebar cushion Install the front fender p 66 Install the front wheel x p 90 Refit the headlight mask with the headlight p 99 Check that the wiring harness throttle cables and brake and clutch lines can move freely and are routed...

Страница 65: ...tion the clutch line wiring harness and voltage regulator Mount and tighten screws 5 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft B01598 10 Position the fork legs Position bleeder screws 6 toward the front Info The rebound damping is located in the right fork leg REB red adjusting screw The compression damping is located in the left fork leg COMP white adjusting screw Grooves are milled ...

Страница 66: ...66 Install the front wheel x p 90 Refit the headlight mask with the headlight p 99 Check that the wiring harness throttle cables and brake and clutch lines can move freely and are routed correctly Check the steering head bearing play p 64 Remove the motorcycle from the lift stand p 56 Check the headlight setting p 100 12 15 Checking the steering head bearing play Warning Danger of accidents Unstab...

Страница 67: ... from the lift stand p 56 12 16 Adjusting the play of the steering head bearing x EXC F EU EXC F AUS XCF W Preparatory work Raise the motorcycle with the lift stand p 56 B01523 10 Main work Loosen screws 1 and 2 Loosen and retighten screw 3 Guideline Screw top steering head M20x1 5 12 Nm 8 9 lbf ft Using a plastic hammer tap lightly on the upper triple clamp to avoid strains Tighten screws 1 Guide...

Страница 68: ...he lower triple clamp x p 60 Install the lower triple clamp x p 63 EXC F EU EXC F AUS XCF W Remove the lower triple clamp x p 59 Install the lower triple clamp x p 61 12 19 Removing the front fender Preparatory work Remove the headlight mask with the headlight p 98 B01602 10 Main work Remove screws 1 B01603 11 Remove screws 2 Remove the front fender 12 20 Installing the front fender B01602 10 Main...

Страница 69: ...emove the shock absorber 12 22 Installing the shock absorber x B01525 11 Main work Push splash protector 1 to the side and position the shock absorber Mount and tighten screw 2 Guideline Screw top shock absorber M12 80 Nm 59 lbf ft Loctite 2701 Mount and tighten screw 3 Guideline Screw bottom shock absorber M12 80 Nm 59 lbf ft Loctite 2701 Info The heim joint for the shock absorber at the swing ar...

Страница 70: ...r box lid into the rear area A and clip it into the front area B 12 27 Removing the air filter x Note Engine failure Unfiltered intake air has a negative effect on the service life of the engine Never ride the vehicle without an air filter since dust and dirt can get into the engine and result in increased wear Warning Environmental hazard Hazardous substances cause environmental damage Oil grease...

Страница 71: ...us substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations Info Do not clean the air filter with fuel or petroleum since these substances attack the foam Preparatory work Remove the air filter box lid p 68 Remove the air filter x p 68 S00044 10 Main work Wash the air filter thoroughly in special cleaning l...

Страница 72: ... main silencer B01528 11 Mount the main silencer Mount screws 1 but do not tighten yet Reconnect spring 2 Tighten screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 12 33 Changing the glass fiber yarn filling of the main silencer x Warning Danger of burns The exhaust system gets very hot when the vehicle is driven Allow the exhaust system to cool down Do not touch hot components Info ...

Страница 73: ...the insert with the stuffing yarn into the main silencer and fasten with the screw Mount the O ring on the connecting cap Slide the new glass fiber yarn filling over the perforated pipe Mount the connecting cap with the glass fiber yarn filling in the main silencer Info Slide the glass fiber yarn filling into the main silencer with a blunt tool Mount and tighten the screws Mount the O ring on the ...

Страница 74: ...t 2 Wash cap set 81212016100 B01530 10 Remove screws 3 with the collar bushings and horn B01531 10 Remove screw 4 with the rubber bushing B01532 01 Pull both spoilers off of the sides of the radiator bracket and lift off the fuel tank 12 35 Installing the fuel tank x Danger Fire hazard Fuel is highly flammable Never refuel the vehicle near open flames or burning cigarettes and always switch off th...

Страница 75: ...d Mount the fuel tank breather Mount and tighten screw 1 with the rubber bushing Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft B01530 11 Position the horn and fit and tighten screws 2 with collar bushings Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft B01533 10 Connect the electrical plug in connection 3 Remove the wash cap set Thoroughly clean the plug in connection of the fuel l...

Страница 76: ...s too taut the components of the secondary power transmission chain engine sprocket rear sprocket bear ings in the transmission and in the rear wheel will be under additional load In addition to premature wear this can cause the chain or the countershaft of the transmission to break in extreme cases If the chain is too loose however it may fall off the engine sprocket or rear sprocket and block th...

Страница 77: ...by turning adjusting screws 3 left and right Guideline Chain tension 55 58 mm 2 17 2 28 in Turn adjusting screws 3 on the left and right so that the markings on the left and right chain adjusters are in the same position relative to the reference marks A The rear wheel is then correctly aligned Tighten nuts 2 Make sure that the chain adjusters 4 are fitted correctly on the adjusting screws 3 Tight...

Страница 78: ...also be changed New chains wear out faster on old worn sprockets B01535 01 Check the chain sliding guard for wear If the bottom edge of the chain bolt is in line with or below the chain sliding guard Change the chain sliding guard x Check that the chain sliding guard is firmly seated If the chain sliding guard is loose Tighten the chain sliding guard Guideline Screw chain sliding guard M6 6 Nm 4 4...

Страница 79: ...king the frame x 401340 01 Check the frame for cracking and deformation If the frame exhibits cracking or deformation due to a mechanical impact Change the frame x Info A frame that has been damaged due to a mechanical impact must always be changed Repair of the frame is not authorized by KTM 12 42 Checking the swingarm x 401341 01 Check the swingarm for damage cracking and deformation If the swin...

Страница 80: ... 45 Additionally securing the rubber grip Preparatory work Check the rubber grip p 78 401198 01 Main work Secure the rubber grip at two points using the securing wire Securing wire 54812016000 Wire twister forceps U6907854 The twisted wire ends face away from the hands and are bent toward the rub ber grip 12 46 Adjusting the basic position of the clutch lever B01496 11 Adjust the basic setting of ...

Страница 81: ...tances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations B01538 10 Move the clutch fluid reservoir mounted on the handlebar to a horizontal position Remove screws 1 Remove cover 2 with membrane 3 B01539 10 Fill bleeding syringe 4 with the appropriate hydraulic fluid Bleed syringe 50329050000 Brake fluid DOT 4 D...

Страница 82: ...models B01594 10 Turn quick release 1 counterclockwise until it disengages Remove the engine guard 12 50 Installing the engine guard EXC F AUS All SIXDAYS models B01595 10 Attach the engine guard on the frame at the rear and swing up at the front Turn quick release 1 clockwise all the way ...

Страница 83: ... free travel of the hand brake lever p 81 Adjust the free travel of the hand brake lever with adjusting screw 1 Info Turn the adjustment screw clockwise to reduce free travel The pressure point moves away from the handlebar Turn the adjustment screw counterclockwise to increase free travel The pressure point moves towards the handlebar The range of adjustment is limited Turn the adjusting screw by...

Страница 84: ...completely worn down Check the brake system and do not continue riding Your authorized KTM workshop will be glad to help Warning Danger of accidents Reduced braking efficiency due to old brake fluid Change the brake fluid of the front and rear brake according to the service schedule Your authorized KTM workshop will be glad to help B01544 10 Move the brake fluid reservoir mounted on the handlebar ...

Страница 85: ...linings p 83 B01545 10 Main work Move the brake fluid reservoir mounted on the handlebar to a horizontal position Remove screws 1 Remove cover 2 with membrane 3 Add brake fluid to level A Guideline Level A brake fluid level below con tainer rim 5 mm 0 2 in Brake fluid DOT 4 DOT 5 1 p 126 Position the cover with the membrane Mount and tighten the screws Info Clean up overflowed or spilt brake fluid...

Страница 86: ... factor of the brake linings and therefore the brake power can differ considerably from the original KTM brake linings If brake linings are used that differ from the originals there is no guarantee that they comply with the origi nal license The vehicle no longer corresponds to the condition at delivery and the warranty is no longer valid Warning Environmental hazard Hazardous substances cause env...

Страница 87: ... of accidents Brake system failure If there is no free travel on the foot brake lever pressure builds up on the rear brake circuit The rear brake can fail due to overheating Adjust the free travel on foot brake lever according to specifications B01546 10 Disconnect spring 1 Move the foot brake lever back and forth between the end stop and the contact to the foot brake cylinder piston and check fre...

Страница 88: ...rake system and do not continue riding Your authorized KTM workshop will be glad to help Warning Danger of accidents Reduced braking efficiency due to old brake fluid Change the brake fluid of the front and rear brake according to the service schedule Your authorized KTM workshop will be glad to help B01548 10 Stand the vehicle upright Check the brake fluid level in level viewer 1 If the brake flu...

Страница 89: ...luid from a sealed container Preparatory work Check the rear brake linings p 87 101380 10 Main work Stand the vehicle upright Remove screw cap 1 with membrane 2 and the O ring Add brake fluid to level A Brake fluid DOT 4 DOT 5 1 p 126 Mount the screw cap with the membrane and the O ring Info Clean up overflowed or spilt brake fluid immediately with water 13 13 Checking the rear brake linings Warni...

Страница 90: ...pproved for use on KTM vehicles The construc tion and friction factor of the brake linings and therefore the brake power can differ considerably from the original KTM brake linings If brake linings are used that differ from the originals there is no guarantee that they comply with the origi nal license The vehicle no longer corresponds to the condition at delivery and the warranty is no longer val...

Страница 91: ...rake linings insert the pin and mount the cotter pin Operate the foot brake lever repeatedly until the brake linings are in contact with the brake disc and there is a pressure point 101380 10 Add brake fluid to level A Brake fluid DOT 4 DOT 5 1 p 126 Mount screw cap 1 with membrane 2 and the O ring Info Clean up overflowed or spilt brake fluid immediately with water ...

Страница 92: ...eel out of the fork Info Do not pull the hand brake lever when the front wheel is removed Always lay the wheel down in such a way that the brake disc is not dam aged 101388 10 Remove spacers 3 14 2 Installing the front wheel x Warning Danger of accidents Reduced braking efficiency due to oil or grease on the brake discs Always keep the brake discs free of oil and grease and clean them with brake c...

Страница 93: ...eel x Preparatory work Raise the motorcycle with the lift stand p 56 B01554 10 Main work Press the brake caliper by hand on to the brake disc in order to press back the brake piston Info Make sure when pushing back the brake piston that you do not press the brake caliper against the spokes Remove nut 1 Remove chain adjuster 2 Withdraw wheel spindle 3 only enough to allow the rear wheel to be pushe...

Страница 94: ...ctly on adjusting screws 5 Check the chain tension p 74 Tighten nut 4 Guideline Nut rear wheel spindle M20x1 5 80 Nm 59 lbf ft Info The wide adjustment range of the chain adjusters 32 mm 1 26 in enables different secondary ratios with the same chain length Chain adjusters 3 can be turned by 180 Operate the foot brake lever repeatedly until the brake linings are in contact with the brake disc and t...

Страница 95: ... years Change the tire 14 6 Checking the tire air pressure Info Low tire air pressure leads to abnormal wear and overheating of the tire Correct tire air pressure ensures optimal riding comfort and maximum tire service life 400695 01 Remove the protection cap Check the tire air pressure when the tires are cold Tire air pressure off road Front 1 0 bar 15 psi Rear 1 0 bar 15 psi Road tire pressure A...

Страница 96: ...quencies in spokes with the same length and thickness this indicates different spoke tensions You should hear a high note If the spoke tension varies Correct the spoke tension x Check the spoke torque Guideline Spoke nipple front wheel M4 5 5 6 Nm 3 7 4 4 lbf ft Spoke nipple rear wheel M4 5 5 6 Nm 3 7 4 4 lbf ft Torque wrench with various accessories in set 58429094000 ...

Страница 97: ...work Disconnect negative cable 1 of the battery Pull back the positive terminal cover 2 and disconnect the positive plus cable of the battery Detach rubber band 3 at the bottom Lift the battery up and out 15 2 Installing the battery x B01237 10 Main work Insert battery into the battery compartment with the terminals facing to the front Battery YTX4L BS p 122 Reconnect rubber band 1 Connect positiv...

Страница 98: ...harging with a high charging current shortens the battery s service life If the charging current charging voltage and charging time are exceeded electrolyte escapes through the safety valves This reduces the battery capacity If the battery is depleted from starting the vehicle repeatedly the battery must be charged immediately If the battery is left in a discharged state for an extended period it ...

Страница 99: ...ew 1 101396 10 Lift rear fairing 2 slightly and pull starter relay 3 out of the holder 101397 10 Remove protection caps 4 Remove the faulty main fuse 5 Info A defective fuse can be identified by the burned out fuse wire A A reserve fuse 6 is located in the starter relay Install a new main fuse Fuse 58011109120 p 122 Check that the electrical equipment is functioning properly Tip Insert the spare f...

Страница 100: ...or fan optional Fuses res 10 A spare fuses Info A defective fuse can be identified by the burned out fuse wire A Warning Fire hazard The electrical system can be overloaded if the wrong fuses are used Use only fuses with the prescribed amperage Never by pass or repair fuses Use spare fuses with the correct rating only Fuse 75011088010 p 122 Tip Replace the spare fuse in the fuse box so that it is ...

Страница 101: ...e and wiring harness Put the clamp on mount and tighten screw 3 Finishing work Check the headlight setting p 100 15 8 Changing the headlight bulb Note Damage to reflector Reduced brightness Grease on the lamp will evaporate due to the heat and be deposited on the reflector Clean the lamp and keep it free of grease before mounting Preparatory work Remove the headlight mask with the headlight p 98 B...

Страница 102: ...k Guideline Distance B 5 cm 2 in Position the vehicle vertically a distance A away from the wall Guideline Distance A 5 m 16 ft The rider now sits down on the motorcycle Switch on the low beam Check the headlight setting The boundary between light and dark must be exactly on the lower mark for a motorcycle with driver If the light dark border does not meet specifications Adjust the headlight range...

Страница 103: ... grease Press the new turn signal bulb carefully into the socket and turn it clockwise until it stops Turn signal R10W socket BA15s p 122 Mount the orange cap Position the diffuser Insert the screw and first turn it counterclockwise until it engages in the thread Tighten the screw slightly Finishing work Check that the turn signal system is functioning properly 15 12 Changing the speedometer batte...

Страница 104: ...clockwise and remove it Remove speedometer battery 3 Insert the new battery with the label facing upward Speedometer battery CR 2430 p 122 Check the O ring of the protection cap for correct seating B01601 10 Position protection cap 2 and turn all the way clockwise using a coin Press any button on the speedometer The speedometer is activated Position the speedometer in the holder Mount and tighten ...

Страница 105: ...gine and cooling system to cool down In case of scalding rinse immediately with lukewarm water Warning Danger of poisoning Coolant is poisonous and a health hazard Coolant must not come into contact with the skin eyes or clothing If contact occurs with the eyes rinse with water imme diately and contact a physician Immediately clean contaminated areas on the skin with soap and water If coolant is s...

Страница 106: ...evel does not meet specifications Correct the coolant level Alternative 1 Coolant p 126 Alternative 2 Coolant mixed ready to use p 126 Mount the radiator cap 16 4 Draining the coolant x Warning Danger of scalding During motorcycle operation the coolant gets very hot and is under pressure Do not remove the radiator cap radiator hoses or other cooling system components when the engine is hot Allow t...

Страница 107: ... on the skin with soap and water If coolant is swal lowed contact a physician immediately Change clothing that is contaminated with coolant Keep coolant out of reach of children B01568 10 Main work Make sure that the screw 1 is tightened Stand the vehicle upright Pour coolant in up to measurement A above the radiator fins Guideline 10 mm 0 39 in Coolant 1 2 l 1 3 qt Coolant p 126 Coolant mixed rea...

Страница 108: ...ove the handlebar to and fro over the entire steering range The idle speed must not change If the idle speed changes Adjust the play in the throttle cable x p 106 17 2 Adjusting the play in the throttle cable x Preparatory work Remove the seat p 67 Remove the fuel tank x p 71 Check the throttle cable routing p 77 B01569 10 Main work Move the handlebar to the straight ahead position Push back sleev...

Страница 109: ... of your boot and the shift lever Gap between the shift lever and the top of the boot 10 20 mm 0 39 0 79 in If the distance does not meet the specifications Adjust the basic position of the shift lever x p 107 17 5 Adjusting the basic position of the shift lever x B01570 10 Remove screw 1 and take off shift lever 2 B01571 10 Clean gear teeth A of the shift lever and shift shaft Mount the shift lev...

Страница 110: ...ly with compressed air Info Under no circumstances should dirt enter into the fuel line Dirt in the fuel line clogs the injection valve Disconnect the plug in connection 1 of the fuel line Pull fuel screen 2 out of the connecting piece Insert the new fuel screen all the way into the connecting piece Lubricate the O ring and connect plug in connection of the fuel line Danger Danger of poisoning Exh...

Страница 111: ...ers fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations Info Drain the engine oil only when the engine is warm Preparatory work EXC F AUS All SIXDAYS models Remove the engine guard p 80 Park the motorcycle on a level surface B01575 10 Main work Place a suitable container under the engine Remove oil drain plug 1 with the magnet and seal ring Info Do not remov...

Страница 112: ... Oil the O ring of the oil filter cover and mount it with the oil filter cover 6 Mount and tighten the screws Guideline Screw oil filter cover M6 10 Nm 7 4 lbf ft Stand the motorcycle upright B01582 10 Remove the oil filler plug 7 with the O ring from the clutch cover and fill up with engine oil Engine oil 1 20 l 1 27 qt Engine oil SAE 10W 50 p 126 Alternative engine oil for harsh oper ating condi...

Страница 113: ...r Engine oil SAE 10W 50 p 126 Alternative 1 Engine oil SAE 10W 60 00062010035 p 126 Info For optimal performance of the engine oil do not mix different types of engine oil If appropriate change the engine oil Install and tighten the oil filler plug with O ring Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and or death When running the engine alw...

Страница 114: ...h a normal motorcycle cleaner and then clean with a paintbrush Motorcycle cleaner p 128 Info Use warm water containing normal motorcycle cleaner and a soft sponge Never apply motorcycle cleaner to the dry vehicle always rinse with water first After rinsing the motorcycle with a gentle spray of water allow it to dry thoroughly Remove the plug from the exhaust system Warning Danger of accidents Redu...

Страница 115: ... brake system Info After EVERY trip on salted roads thoroughly wash the brake calipers and brake linings with cold water and dry carefully This should be done after the parts are cooled down and while they are installed After riding on salted roads thoroughly wash the motorcycle with cold water and dry it well Treat the engine swingarm and all other bright and zinc plated parts except for the brak...

Страница 116: ...aking the motorcycle out of service add fuel additive Fuel additive p 128 Refuel p 45 Clean the motorcycle p 112 Change the engine oil and oil filter clean the oil screen x p 109 Check the antifreeze and coolant level p 103 Check the tire air pressure p 93 Remove the battery x p 95 Charge the battery x p 96 Guideline Storage temperature of battery without direct sunlight 0 35 C 32 95 F Store the v...

Страница 117: ...tion system Read out the fault memory using the KTM diag nostics tool x Engine does not speed up Defect in fuel injection system Read out the fault memory using the KTM diag nostics tool x Ignition system defective Ignition coil check the secondary winding x Check the spark plug connector x Check the stator winding of the alternator x Engine has too little power Air filter heavily contaminated Cle...

Страница 118: ...ption Engine vent hose bent Route the vent hose without bends or replace it if necessary Engine oil level too high Check the engine oil level p 108 Engine oil too thin low viscosity Change the engine oil and oil filter clean the oil screen x p 109 Piston and cylinder worn Measure the piston cylinder mounting clear ance x Battery discharged Battery is not being charged by alter nator Check the char...

Страница 119: ...ing lamp MIL 13 FI warning lamp MIL flashes 1x long 3x short Error level condition Intake air temperature sensor input signal too low Intake air temperature sensor input signal too high Blink code FI warning lamp MIL 15 FI warning lamp MIL flashes 1x long 5x short Error level condition Rollover sensor A D type input signal too low Rollover sensor A D type input signal too high Blink code FI warnin...

Страница 120: ...mp MIL 45 FI warning lamp MIL flashes 4x long 5x short Error level condition EXC F EU EXC F SIX DAYS Lambda sensor heater cylinder 1 sensor 1 short circuit to ground or open circuit Lambda sensor heater cylinder 1 sensor 1 input signal too high ...

Страница 121: ...3 5th gear 25 22 6th gear 26 20 Alternator 12 V 168 W Ignition Contactless controlled fully electronic ignition with digital igni tion adjustment Spark plug NGK LMAR9AI 8 Spark plug electrode gap 0 8 mm 0 031 in Cooling Water cooling permanent circulation of coolant by water pump Starting aid Kick starter and electric starter 23 2 Engine tightening torques Nozzle crank chamber ventilation M4 2 Nm ...

Страница 122: ... M8 10 Nm 7 4 lbf ft Screw kick starter M8 25 Nm 18 4 lbf ft Loctite 243 Screw timing chain tensioning rail M8 15 Nm 11 1 lbf ft Loctite 243 Screw engine sprocket M10 60 Nm 44 3 lbf ft Loctite 2701 Plug oil channel M10x1 15 Nm 11 1 lbf ft Loctite 243 Rotor screw M10x1 70 Nm 51 6 lbf ft Thread oiled with engine oil cone degreased Screw plug cam lever axis M10x1 10 Nm 7 4 lbf ft Screw unlocking of t...

Страница 123: ...XMA PA Fork All SIXDAYS models WP Suspension Up Side Down 4860 4CS Suspension travel EXC F EU EXC F AUS XCF W Front 300 mm 11 81 in Suspension travel All SIXDAYS models Front 292 mm 11 5 in Suspension travel Rear 335 mm 13 19 in Fork offset 20 mm 0 79 in Shock absorber WP Suspension PDS 5018 DCC Brake system Disc brakes brake calipers on floating bearings Brake discs diameter Front 260 mm 10 24 in...

Страница 124: ... EXC F models R10W socket BA15s 12 V 10 W Brake tail light LED License plate lamp All EXC F models W5W socket W2 1x9 5d 12 V 5 W 23 6 Tires Validity Front tires Rear tires All EXC F models 80 100 21 M C 51M TT MAXXIS MAXX CROSS SI 140 80 18 M C 70R TT MAXXIS MAXX ENDURO All XCF W models 80 100 21 51M TT Dunlop GEOMAX MX51FA 110 100 18 64M TT Dunlop GEOMAX MX51 Additional information is available i...

Страница 125: ...preload spacer s 472 mm 18 58 in Spring rate Weight of rider 65 75 kg 143 165 lb 4 0 N mm 22 8 lb in Weight of rider 75 85 kg 165 187 lb 4 2 N mm 24 lb in Weight of rider 85 95 kg 187 209 lb 4 4 N mm 25 1 lb in Fork length 932 mm 36 69 in Air chamber length 100 mm 3 94 in Fork oil per fork leg 635 ml 21 47 fl oz Fork oil SAE 4 48601166S1 p 127 23 8 Shock absorber Shock absorber part number 12 18 7...

Страница 126: ...f ft Fuel connection on fuel pump M8 10 Nm 7 4 lbf ft Nut foot brake lever stop M8 20 Nm 14 8 lbf ft Nut rear sprocket screw M8 35 Nm 25 8 lbf ft Loctite 2701 Nut rim lock M8 12 Nm 8 9 lbf ft Remaining nuts chassis M8 25 Nm 18 4 lbf ft Remaining screws chassis M8 25 Nm 18 4 lbf ft Screw bottom triple clamp All SIX DAYS models M8 15 Nm 11 1 lbf ft Screw bottom triple clamp EXC F EU EXC F AUS XCF W ...

Страница 127: ... absorber M12 80 Nm 59 lbf ft Loctite 2701 Nut seat fixing M12x1 20 Nm 14 8 lbf ft Nut swingarm pivot M16x1 5 100 Nm 73 8 lbf ft Nut rear wheel spindle M20x1 5 80 Nm 59 lbf ft Screw top steering head M20x1 5 12 Nm 8 9 lbf ft Screw in nozzles cooling system M20x1 5 12 Nm 8 9 lbf ft Loctite 243 Screw front wheel spindle M24x1 5 45 Nm 33 2 lbf ft ...

Страница 128: ...orrosion inhibitor antifreeze 50 distilled water Coolant mixed ready to use Antifreeze 40 C 40 F Supplier Motorex COOLANT G48 Engine oil SAE 10W 60 00062010035 According to JASO T903 MA p 130 SAE p 130 SAE 10W 60 KTM LC4 2007 Guideline Use only engine oils that comply with the specified standards see specifications on the container and that possess the corre sponding properties KTM recommends Moto...

Страница 129: ...uideline Use only oils that comply with the specified standards see specifications on the container and that possess the corresponding properties Super unleaded ROZ 95 RON 95 PON 91 According to DIN EN 228 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not...

Страница 130: ...ds Motorex products Supplier Motorex Protect Shine Fuel additive Guideline KTM recommends Motorex products Supplier Motorex Fuel Stabilizer High viscosity grease Guideline KTM recommends SKF products Supplier SKF LGHB 2 Long life grease Guideline KTM recommends Motorex products Supplier Motorex Bike Grease 2000 Motorcycle cleaner Guideline KTM recommends Motorex products Supplier Motorex Moto Clea...

Страница 131: ... Paint cleaner and polish for high gloss and matte finishes bare metal and plastic surfaces Guideline KTM recommends Motorex products Supplier Motorex Clean Polish Rubber grip adhesive 00062030051 Supplier KTM Sportmotorcycle AG GRIP GLUE Universal oil spray Guideline KTM recommends Motorex products Supplier Motorex Joker 440 Synthetic ...

Страница 132: ...rvice intervals are demanded for automobile engines high performance at high engine speeds are in the fore ground for motorcycle engines In most motorcycles the gearbox and the clutch are lubricated with the same oil as the engine The JASO MA Standard meets these special requirements SAE The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils...

Страница 133: ...ng 74 Chassis number 12 Clutch fluid level checking correcting 79 fluid changing 79 Clutch lever 14 basic position adjusting 78 Compression damping fork adjusting 52 Compression damping high speed shock absorber adjusting 49 Compression damping low speed shock absorber adjusting 48 Coolant draining 104 refilling 105 Coolant level checking 103 104 Cooling system 103 Customer service 9 D Difficult r...

Страница 134: ...arter 18 Kill switch 14 L Light switch 15 Lower triple clamp installing 61 63 removing 59 60 M Main fuse changing 97 Main silencer glass fiber yarn filling changing 70 installing 70 removing 70 Motorcycle cleaning 112 raising with lift stand 56 removing from lift stand 56 O Oil filter changing 109 Oil screen cleaning 109 Operating substances 9 Overview of indicator lamps 16 17 Owner s Manual 8 P P...

Страница 135: ...ing 64 Storage 114 Swingarm checking 77 T Technical data capacities 121 chassis 121 chassis tightening torques 124 electrical system 122 engine 119 engine tightening torques 119 fork 122 shock absorber 123 tires 122 Throttle cable play adjusting 106 Throttle cable routing checking 77 Throttle grip 14 Tire air pressure checking 93 Tire condition checking 92 Transport 44 Troubleshooting 115 116 Turn...

Страница 136: ... 3213036en 3213036en 04 2013 KTM Sportmotorcycle AG 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM ...

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