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KTM 2006 660 SMC, Руководство пользователя

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ENGLISH

30

MAINTENANCE WORK ON CHASSIS AND ENGINE 

»

Changing the basic position of the brake pedal *

The basic setting of the foot brake pedal can be changed by turning the end

stop roller 

[1]

. Using the push rod 

[2]

, the free play on the foot brake pedal

must be set.

Measured on the outside, the foot brake pedal must have 3-5 mm of free play,

before the push rod can move the piston in the brake cylinder (to be recog-

nised from the resistance on the foot brake pedal).

To keep the stop roller from turning while tightening, insert a hexagon wrench

in bore 

[A]

.

IF THIS CLEARANCE IS MISSING, PRESSURE ACCUMULATES IN THE BRAKING SYS-

TEM AND THE BRAKE PADS BEGIN TO RUB. THE BRAKING SYSTEM OVERHEATS

AND CAN FAIL COMPLETELY IN EXTREME CASES.

Checking the rear brake pads

The brake pads can be inspected from the rear. The thickness of the linings

may not be less than 1 mm (0.04 in).

AT THEIR MOST WORN POINT BRAKE PAD LININGS SHOULD NOT BE THINNER

THAN 1 MM, OTHERWISE THEY COULD LEAD TO BRAKE FAILURE. FOR YOUR OWN

SAFETY DON’T PUT OFF HAVING YOUR BRAKE PADS CHANGED.

IF THE BRAKE PADS ARE REPLACED TOO LATE SO THAT THE LINING IS PARTLY

OR ENTIRELY WORN, THE STEEL COMPONENTS OF THE BRAKE PAD WILL RUB

AGAINST THE BRAKE DISC, THEREBY IMPARING THE BRAKING EFFECT AND

DESTROYING THE BRAKE DISC.

Replacing the rear brake pads *

Press brake caliper 

[3]

in direction of chain wheel for the brake piston to reach

its basic position. Remove safety device 

[4]

, knock out the guide pin 

[5]

from

the brake caliper with a drift towards the chain wheel and remove brake pads.

Carefully clean the brake caliper with compressed air and check sleeves of

the guide pins for damage.

Slide left brake pad into the brake caliper and fix it with the pin. Slide in the

right brake pad and knock the bolt in as far as it will go. 

Mount safety device 

[4]

.

– IT IS VERY IMPORTANT TO KEEP THE BRAKE DISK FREE FROM OIL AND FATTY

MATTERS. OTHERWISE, THE BRAKING EFFECT WOULD BE STRONGLY REDUCED.

– AFTER ASSEMBLY, CHECK IF CIRCLIPS HAVE BEEN FITTED CORRECTLY.

– HAVING PERFORMED ANY WORK ON THE BRAKING SYSTEM, ONE MUST

ALWAYS ACTUATE THE HAND BRAKE LEVER OR FOOT BRAKE LEVER, RESPEC-

TIVELY SO AS TO ENSURE THAT THE BRAKE PADS WILL LIE AGAINST THE BRAKE

DISK AND THE PRESSURE POINT IS ESTABLISHED.

3-5mm

min.

1 mm

1

2

A

3

4

5

Содержание 2006 660 SMC

Страница 1: ...KTM Sportmotorcycle AG A 5230 Mattighofen www ktm at KTM Group Partner 7 2005 FOTO MITTERBAUER 660 SMC OWNER S MANUAL 2006 ART NR 3 211 77EN ENGLISH...

Страница 2: ...in extracts with written allowance of KTM SPORTMOTORCYCLE AG Mattighofen only COMSUMER INFORMATION FOR AUSTRALIA ONLY Tampering with noise control system prohibited Owners are warned that the law may...

Страница 3: ...hapter Maintenance work on the chas sis and engine must be performed If maintenance work should become necessary during a competition it should be performed by a trained mechanic KTM strongly recommen...

Страница 4: ...ed in the owner s manual or those of an equal quality must be used in accordance with the maintenance schedule The warranty or guarantee shall become void for damage and consequential damage caused by...

Страница 5: ...ormation about KTM disc brakes 27 Changing the basic position of the handbrake lever 28 Checking of brake fluid level front brake 28 Refilling the front brake fluid reservoir 28 Checking the front bra...

Страница 6: ...tuated and adjusts itself automatically Hand decompression lever The hand decompression lever 2 is only used in two special cases a When the engine stalled It is possible that the starter motor is not...

Страница 7: ...SPEED ODO display modes are activated in the condition at delivery SPEED H is displayed whenever the display is activated and the front wheel is not turning It automatically changes to the SPEED ODO...

Страница 8: ...hold button 3 secs set the clock menu To set the clock see Setting the clock Activating and deactivating display modes In the display mode SPEED H press and hold the button for 3 seconds to access th...

Страница 9: ...ese figures is acti vated by the first impulse received from the wheel sensor when the front wheel starts to turn and stops 3 seconds after the last impulse is received when the front wheel has stoppe...

Страница 10: ...figures The displayed figure can deviate from the actual average speed if the TR2 figure was changed manually or if S2 was not stopped after the trip button no function button no function briefly pres...

Страница 11: ...er A tripmaster switch is available as an accessory that lets you control the electronic speedometer functions from the handlebar Motorcycle is standing Motorcycle is driving OVERVIEW OF THE ELECTRONI...

Страница 12: ...uld normally not be in its activated state In this position the ignition circuit is shorted if the engine is running it will stall immediately if it is at standstill it will not start In this position...

Страница 13: ...al air The result is a lean fuel air mixture of the type needed for hot starts To deactivate the hot start device push the hot start button back into its basic position Shift lever The shift lever is...

Страница 14: ...ant type of fork WP 14187B07 23 clicks Rebound damping of fork Hydraulic rebound damping determines the reaction when the fork is rebound By turning the knob 2 the degree of damping of the rebound can...

Страница 15: ...Y COLORED SO THAT OTHER VEHICLE CAN SEE YOU AS EARLY AS POSSIBLE DO NOT DRIVE AFTER HAVING CONSUMED ALCOHOL ALWAYS TURN ON THE LIGHT TO MAKE SURE THAT OTHER DRIV ERS BECOME AWARE OF YOU AS EARLY AS PO...

Страница 16: ...d and incorrect air pressure deteriorate the driving performance 5 BRAKES Check correct functioning of the braking system Check for sufficient brake fluid in the reservoir The reservoirs have been des...

Страница 17: ...TH FULL LOAD AND HIGH REVS WHEN ENGINE IS COLD BECAUSE THE PISTON IS WARMING UP FASTER THAN THE WATER COOLED CYLINDER IT CAN CAUSE ENGINE DAMAGE NOTE The highly inflammable components in modern fuels...

Страница 18: ...u enter a curve When driving down hill use the braking effect of the engine Change down one or two gears but do not overspeed the engine In this way you will not need to brake so much and the brakes w...

Страница 19: ...E IS HIGHLY FLAMMABLE AND POISONOUS EXTREME CAUTION SHOULD BE USED WHEN HANDLING GASOLINE DO NOT REFUEL THE MOTORCYCLE NEAR OPEN FLAMES OR BURNING CIGARETTES ALWAYS SWITCH OFF THE ENGINE BEFORE REFUEL...

Страница 20: ...low high beams stop light flashers indicator lamps horn emergency off switch Make sure all screws and nuts are tight z z BRAKES Check brake fluid level lining thickness and brake discs z z Check brake...

Страница 21: ...ing for cross country use once a year Check oil level z Check brake fluid level z Check brake pads for wear z Check lighting system for proper operation z Check horn for proper operation z Lubricate a...

Страница 22: ...HEN MOUNTING IF NO SELF LOCKING NUTS ARE AVAILABLE APPLY LOCTITE 243 TO THE THREAD THE SCREWS AND NUTS MUST BE REPLACED IF THE THREAD IS DAMAGED ALL SCREWS AND NUTS MUST BE TIGHTENED TO THE SPECIFIED...

Страница 23: ...the breather plugs 3 a few turns in order to relieve excess pressure from the inside of the fork To do this place the motorcycle on a stand with the front wheel lifted off the ground When riding the...

Страница 24: ...cked up dimension A 600 mm Motorcycle on ground unloaded dimension B 580 mm Static sag 20 mm If the static sag is lower the spring preload of the shock absorber must be reduced if the static sag is hi...

Страница 25: ...tive fork springs The correct spring rate is shown in the illustrations The stan dard spring is shown in bold print The type number of the telescopic fork is embossed on the caps on the top of the tel...

Страница 26: ...ose a lubricating nipple 1 is mounted on the link lever AFTER EACH TIME THE MOTORCYCLE IS WASHED IT IS ESPECIALY IMPORTANT TO GREASE THE LUBRICATING NIPPLE TO PUSH ANY WATER OUT OF THE BEARINGS Checki...

Страница 27: ...solvents After letting the chain dry you can use a special X ring chain spray Motorex Chainlube Racing NO LUBRICATION IS ALLOWED TO REACH THE REAR TIRE OR THE BRAKE DISK EITHERWISE THE ROAD ADHERENCE...

Страница 28: ...he brake pads are worn it is not necessary to top up the brake fluid If the brake fluid level drops below the minimum either the brake system has a leak or the brake pads are completely worn down In t...

Страница 29: ...rex Brake Fluid DOT 5 1 Replace membrane and lid tighten screws Rinse off spilled or overflowing brake fluid with water NEVER USE DOT5 BRAKE FLUID IT IS BASED ON SILICONE OIL AND OF A PUR PLE COLOR SE...

Страница 30: ...the rear brake fluid level The reservoir for the rear disc brake is located above the main brake cylinder The level of brake fluid may not fall below the MIN mark when the vehicle has been left standi...

Страница 31: ...OUR BRAKE PADS CHANGED IF THE BRAKE PADS ARE REPLACED TOO LATE SO THAT THE LINING IS PARTLY OR ENTIRELY WORN THE STEEL COMPONENTS OF THE BRAKE PAD WILL RUB AGAINST THE BRAKE DISC THEREBY IMPARING THE...

Страница 32: ...NING TORQUE CORRECTED BY A KTM DEALER AS SOON AS POSSIBLE A LOOSE AXLE MAY LEAD TO AN UNSTABLE DRIVING BEHAV IOR OF YOUR MOTORCYCLE AFTER MOUNTING THE FRONT WHEEL KEEP OPERATING THE HAND BRAKE UNTIL T...

Страница 33: ...IL THEY ARE PROPERLY RUN IN Checking spoke tension The correct spoke tension is very important for the stability of the wheels and thus for riding safety A loose spoke causes the wheel to become unbal...

Страница 34: ...ery in the electronic speedometer A battery is provided to save the speedometer data when the engine is switched off If data is lost when the engine is switched off the battery is dead and must be rep...

Страница 35: ...t it remains free from fat Engage retaining clip mount rubber cap and connector If the parking light lamp is to be replaced simply insert it in the holder Reinsert the park ing light lamp together wit...

Страница 36: ...YES RINSE THEM OUT WITH WATER IMMEDI ATELY AND GO SEE A DOCTOR IF COOLING LIQUID ESCAPES THROUGH THE OVERFLOW ON THE RADIATOR WHILE DRIVING YOUR ENGINE IS OVERHEATED STOP IMMEDIATELY TO PREVENT ENGINE...

Страница 37: ...OMMENDS THE PRODUCTS MADE BY MOTOREX BIO DIRT REMOVER AND LIQUID BIO POWER FOR AIR FILTER MAINTENANCE FOR CLEANING PURPOSES AND TO OIL THE AIR FILTER NEVER OPERATE YOUR MOTORCYCLE WITHOUT AIR FILTER O...

Страница 38: ...heard Now the decom pression lever must be operated 10 mm until resistance is felt the exhaust valves begin to open To adjust move back the protective cover 4 loosen the counter nut 5 and correct the...

Страница 39: ...of the hole 6 in the master cylinder without bubbles Occasionally extract the oil from the master cylinder reservoir to keep it from overflowing After you finish bleeding remove the bleeder syringe m...

Страница 40: ...dimensioned idling nozzle may be the cause If a the mixture control screw has been screwed in up to the stop without causing any change in rotational speed a smaller idling jet has to be installed b...

Страница 41: ...east pipe 5 where the motor oil is cooled off Then the motor oil flows through the fine screen filter 6 that removes even the finest of contaminants from the motor oil The cleaned motor oil is pumped...

Страница 42: ...low out of the frame breast pipe Replace the oil filter when changing the engine oil Press the foot brake pedal and place a screwdriver or similar between foot brake pedal and stopper roll so that the...

Страница 43: ...til it warms Check the oil drain plugs and the fine screen filter to make sure they are properly sealed Check the level of the motor oil Place the motorcycle on a horizontal surface main stand and wai...

Страница 44: ...ately start off when the float chamber is filled with new fuel Close fuel tap loosen fuel hose at carburettor lead into a basin and open fuel tap if fuel leaks out clean carburetor if no fuel leaks ou...

Страница 45: ...t Insufficient cooling liquid Not enough air stream Radiators very dirty Foam formation in cooling system Bent cooling hose Thermostat defective Defect thermoswitch Fan defective Refill cooling liquid...

Страница 46: ...REDUCE THE BRAKING POWER AFTER RIDES ON SALTED ROADS CLEAN MOTORCYCLE THOROUGHLY WITH COLD WATER AND LET IT DRY WELL Should you desire to make a pause over a longer space of time please observe the fo...

Страница 47: ...35 2nd gear 15 24 3rd gear 18 21 4th gear 20 19 5th gear 22 18 Ignition system contactless DC CDI ignition with digital advanced system type KOKUSAN Ignition timing adjustment to max 34 BTDC at 6000 r...

Страница 48: ...liter 2 4 US gallons 2 5 liter 0 6 US gallons reserve Final drive ratio 17 40 Chain 5 8 x 1 4 X Ring Bulps headlight 12V 35 35 W socket P43t parking light 12V 5W socket W2 1x9 5d indicator lamps 12V 1...

Страница 49: ...243 45 Nm Bearing bolt linkage arm frame M12 60 Nm Collar nuts rocker arm bolts M14x1 5 100 Nm Engine mounting screw M10 45 Nm Ball joint for push rod M8 Loctite 243 25 Nm Sprocket screws on nuts M8 L...

Страница 50: ...ng the riding sag of the shock absorber 23 Determining the static sag of the shock absorber 23 Dismounting and mounting the front wheel 31 Dismounting and mounting the rear wheel 31 Draining the float...

Страница 51: ...e s d e e p s h c t i w s r a b e l d n a h l a n o i t p o U r e i f i t c e r r o t a l u g e r h c t i w s e r u t a r e p m e t M n a f g n i l o o c S P T multi func digital speedometer C D I h...

Страница 52: ...atore post sx Multi func digital speedometer Multifunktionsdigitaltacho Tachimetro digitale multifunzione Pick up Impulsgeber Pick up Position light Standlicht luce di posizione Rear brake switch hint...

Страница 53: ...intermitente izquierda trasera Multi func digital speedometer Ordinateur de bord Veloc metro digital multifuncional Pick up Capteur d allumage Generador de impulsos Position light Feu de position Luz...

Страница 54: ...KTM Sportmotorcycle AG A 5230 Mattighofen www ktm at KTM Group Partner 7 2005 FOTO MITTERBAUER 660 SMC OWNER S MANUAL 2006 ART NR 3 211 77EN ENGLISH...

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