KTM 1290 Super Duke R 2017 Скачать руководство пользователя

Страница: 141 / 247

SERVICE WORK ON THE CHASSIS

139

13.19

Checking the chain, rear sprocket, engine sprocket, and chain guide

Preparatory work

–

Lift the motorcycle with the rear lifting gear. (

p. 123)

100132-10

Main work

–

Check the rear sprocket and engine sprocket for wear.
» If the rear sprocket or engine sprocket is worn:

–

Change the drivetrain kit.

Info

The engine sprocket, rear sprocket, and chain should always be replaced
together.

Содержание 1290 Super Duke R 2017

Страница 1: ...OWNER S MANUAL 2017 1290 Super Duke R Art no 3213534en...

Страница 2: ......

Страница 3: ...differences due to further developments in design cannot be ruled out completely All specifications are non binding KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete techni...

Страница 4: ...to the international quality management standard ISO 9001 KTM uses quality assurance processes that lead to the maximum possible quality of the products Issued by T V Management Service KTM Sportmotor...

Страница 5: ...BERS 22 5 1 Chassis number 22 5 2 Type label 22 5 3 Key number 23 5 4 Engine number 24 5 5 Fork part number 24 5 6 Shock absorber article number 25 5 7 Steering damper article number 25 6 CONTROLS 26...

Страница 6: ...7 13 9 Distance 59 7 13 10 Temp 60 7 13 11 Pressure 60 7 13 12 Service 61 7 13 13 Clock Date 61 7 13 14 Shift Light 62 7 13 15 DRL 62 7 13 16 Quick Selector 1 63 7 13 17 Quick Selector 2 64 7 13 18 E...

Страница 7: ...3 Recommended work 111 12 SUSPENSION SETTING 113 12 1 Fork shock absorber 113 12 2 Adjusting the compression damping of the fork 113 12 3 Adjusting the rebound damping of the fork 114 12 4 Compression...

Страница 8: ...Removing the front wheel 156 15 2 Installing the front wheel 157 15 3 Removing the rear wheel 160 15 4 Installing the rear wheel 161 15 5 Checking the tire condition 163 15 6 Checking the tire air pr...

Страница 9: ...ne oil 216 23 3 2 Coolant 216 23 3 3 Fuel 216 23 4 Chassis 216 23 5 Electrical system 218 23 6 Tires 218 23 7 Fork 219 23 8 Shock absorber 220 23 9 Chassis tightening torques 221 24 DECLARATIONS OF CO...

Страница 10: ...th this symbol requires specialist knowledge and technical understanding In the interest of your own safety have these jobs performed by an authorized KTM workshop There your motorcycle will be optima...

Страница 11: ...document are explained below Specific name Identifies a proprietary name Name Identifies a protected name Brand Identifies a brand available on the open market Underlined terms Refer to technical det...

Страница 12: ...ded Any use of the vehicle beyond the intended and defined use constitutes misuse Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for the re...

Страница 13: ...Warning Indicates a danger that will lead to environmental damage if the appropriate measures are not taken 2 5 Tampering warning Tampering with the noise control system is prohibited Federal law pro...

Страница 14: ...iousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or running the engine in an enclosed space Warning...

Страница 15: ...new parts In some instances a thread locker e g Loctite is required The manufacturer instructions for use must be followed After disassembly clean the parts that are to be reused and check them for da...

Страница 16: ...then will you find out how to customize the vehicle ideally for your own use and how you can protect yourself from injury Keep the Owner s Manual in an accessible place to enable you to refer to it a...

Страница 17: ...Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system Use operating and auxiliary substances such as fu...

Страница 18: ...inspect or replace parts before the next scheduled service It is imperative that you adhere to the stipulated run in times and service intervals If you observe these exactly you will ensure a much lo...

Страница 19: ...17...

Страница 20: ...4 VIEW OF VEHICLE 18 4 1 View of vehicle front left example S01711 10...

Страница 21: ...Supporting strap p 41 3 Tool set p 39 4 Seat lock p 38 5 Passenger footrests p 42 6 Shock absorber spring pretension setting 7 Rider footrests 8 Shift lever p 42 9 Side stand p 44 10 Cooling system co...

Страница 22: ...4 VIEW OF VEHICLE 20 4 2 View of vehicle rear right example S01708 10...

Страница 23: ...34 4 Emergency OFF switch electric starter button p 33 5 Race on button p 34 6 Throttle grip p 27 7 Hand brake lever p 26 8 Fork compression adjustment 9 Fork rebound adjustment 10 Foot brake lever p...

Страница 24: ...er 402324 10 The chassis number 1 is stamped on the right side of the steering head The chassis number is also shown on the type label 5 2 Type label 0 0 1 1 402302 10 Super Duke R EU JP The type labe...

Страница 25: ...Duke R AU The type label 1 is located on the frame on the left 5 3 Key number S01733 10 The key number Code number 1 can be found on the KEYCODECARD Info You need the key number to order a spare key K...

Страница 26: ...RIAL NUMBERS 24 5 4 Engine number 402296 10 The engine number 1 is stamped on the right side of the engine 5 5 Fork part number 402295 10 The fork part number 1 is stamped on the inside of the axle cl...

Страница 27: ...10 The shock absorber article number 1 is stamped on the top of the shock absorber above the adjusting ring towards the engine side 5 7 Steering damper article number H01060 10 Steering damper item n...

Страница 28: ...fitted on the handlebar on the left The clutch is activated hydraulically and adjusts itself automatically 6 2 Hand brake lever S01709 10 The hand brake lever 1 is fitted on the right side of the hand...

Страница 29: ...the handlebar 6 4 Combination switch left side The left combination switch is fitted on the left side of the handlebar S01713 10 Overview of the left combination switch 1 Light switch p 28 2 Cruise co...

Страница 30: ...gh beam and the tail light are switched on Headlight flasher Light switch in position C The headlight flasher is operated in this position The light switch returns automatically to the posi tion A aft...

Страница 31: ...ter use Right turn signal on Turn signal switch pressed to the right The turn signal switch returns automatically to the central position after use Info An automatic turn signal switch off function AT...

Страница 32: ...s switched on and off The operating mode is displayed in the combination instrument Briefly press cruise control system tip switch in position RES The last saved speed is reapplied Every subsequent br...

Страница 33: ...ystem tip switch to the left In addition the cruise control system function is deactivated when one of the following events occurs Operating the hand brake lever Operating the foot brake lever Operati...

Страница 34: ...rain ice or snow or unpaved surfaces e g sand stones or gravel Do not use the cruise control systems function if the traffic does not permit a constant speed The cruise control system function cannot...

Страница 35: ...l four turn signals and the green turn signal indicator lights in the combination instrument flash 6 12 Emergency OFF switch electric starter button S01717 10 The emergency OFF switch electric starter...

Страница 36: ...nd holding switches the ignition off and locks the handlebar 6 14 Steering lock S01723 10 On this vehicle the ignition steering lock is replaced by a remote key with transponder Race on key p 35 In or...

Страница 37: ...rm system is installed the Race on indicator lamp 1 flashes when the ignition is switched off and the alarm system is switched on 6 16 Race on key S01724 10 In this vehicle the Race on key 1 performs...

Страница 38: ...our keys can be activated from an authorized KTM workshop The key num ber must be provided in each case 6 17 Opening the filler cap Danger Fire hazard Fuel is highly flammable The fuel in the fuel tan...

Страница 39: ...case of fuel contact with the eyes Change your clothing in case of fuel spills on them Keep fuels correctly in a suitable canister and out of the reach of children Warning Environmental hazard Imprope...

Страница 40: ...your clothing in case of fuel spills on them Rinse the affected area immediately with plenty of water in the event of con tact with the skin Fold down the filler cap 1 and push it down The filler cap...

Страница 41: ...fo When the passenger seat is mounted the lugs are accessible if they are turned out ward No more than one small piece of luggage with the specified weight may be attached to the turned out baggage lu...

Страница 42: ...Remove the passenger seat p 129 E00713 10 Main work Press in area A in order to open the storage compartment Take off storage compartment Open rubber catch 1 and place item in storage compartment 6 2...

Страница 43: ...ristic Do not use the helmet lock to attach a helmet or another object while riding Remove the helmet lock before starting off The steel cable 1 in the tool set can be used to lock a helmet to the veh...

Страница 44: ...ootrests can be folded up and down Possible states Passenger footrests folded up For operation without a passenger Passenger footrests folded down For operation with a passenger 6 27 Shift lever 40229...

Страница 45: ...sitions can be seen in the figure The idle position is between the first and second gears 6 28 Foot brake lever 402301 10 Foot brake lever 1 is located in front of the right footrest The rear brake is...

Страница 46: ...folded up during motorcycle use The side stand is coupled with the safety starting system see the instructions in the Stopping parking chapter Possible states Side stand folded out The vehicle can be...

Страница 47: ...nction areas Display 1 2 Indicator lamps p 48 7 2 Activation and test S01734 10 Activation The combination instrument is activated when the ignition is switched on Info The brightness of the displays...

Страница 48: ...rk color Info The light sensor in the combination instrument measures the brightness of the envi ronment and automatically switches the display to day or night mode The display is brightened darkened...

Страница 49: ...lamp lights up among the indicator lamps p 48 the corre sponding message appears in the display The Set button is used to confirm receipt of the information and the message is cleared All existing wa...

Страница 50: ...7 COMBINATION INSTRUMENT 48 7 5 Indicator lamps M01492 01...

Страница 51: ...hes yellow Traction control is not enabled or is currently intervening The TC Indi cator lamp also lights up if an error is detected The TC indicator lamp flashes if the launch control optional is act...

Страница 52: ...7 COMBINATION INSTRUMENT 50 7 6 Display M01493 10...

Страница 53: ...ments shown change and the display colors change 1 Tachometer 1 Shift warning light p 52 The shift warning light is integrated in the tachometer display 2 Fuel level display p 52 3 Time p 53 4 Coolant...

Страница 54: ...perature 35 C 95 F The shift warning light always lights up at 6 500 rpm 7 8 Fuel level display E00719 10 The fuel level indicator consists of bars The more bars are lit the more fuel is in the fuel t...

Страница 55: ...t after the battery was disconnected or the fuse was removed 7 10 Coolant temperature indicator E00729 01 The coolant temperature indicator consists of bars The more bars that light up the hotter the...

Страница 56: ...n be accessed in the General Info menu under menu item ODO The trip distance counter can be configured in the Trip 1 menu Information about other distances traveled can be accessed and configured in t...

Страница 57: ...e current menu or the menu overview 7 13 1 Favorites K00751 01 Press the SET button when the menu is closed Access the menu by pressing the SET button again Select the required menu item using the UP...

Страница 58: ...T button when the menu is closed Press the UP or DOWN button until the Trip 1 menu appears on the display Trip 1 shows the distance since the last reset such as between two refueling stops Trip 1 is r...

Страница 59: ...fuel consumption based on Trip 2 Trip Time 2 shows the journey time on the basis of Trip 2 and runs as soon as there is a speed signal Fuel Range indicates the possible distance you can cover with th...

Страница 60: ...DOWN button until the desired language is marked Select the language using the SET button The menu languages are US English UK English German Italian French and Spanish 7 13 7 Unit settings K00764 01...

Страница 61: ...r DOWN button until the desired unit appears on the display Press the SET button again to confirm the desired unit 7 13 9 Distance K00777 01 Condition The vehicle is stationary Press the SET button wh...

Страница 62: ...il the desired unit appears on the display Press the SET button again to confirm the desired unit 7 13 11 Pressure K00779 01 Condition The vehicle is stationary Press the SET button when the menu is c...

Страница 63: ...hown in the Service menu 7 13 13 Clock Date K00763 01 Condition The vehicle is stationary Press the SET button when the menu is closed Press the UP or DOWN button until the Settings menu appears on th...

Страница 64: ...he display Pressing the SET button again opens the menu Press the UP or DOWN button to select the function Use the SET button to set the engine speed for the shift warning light When the engine speed...

Страница 65: ...ons regarding the daytime running light Press the UP or DOWN button until DRL appears marked on the display Pressing the SET button again switches the daytime running light on or off 7 13 16 Quick Sel...

Страница 66: ...he UP or DOWN button until the Settings menu appears on the display Press the SET button Press the UP or DOWN button until the Quick Selector menu appears on the display Press the SET button to open t...

Страница 67: ...ons Info The optional extra functions are listed in Extra Functions The current KTM Power Parts and the available software for your vehicle can be found on the KTM web site 7 13 19 General Info K00780...

Страница 68: ...K00757 01 Condition The vehicle is stationary Warning Voiding of the government approval for road use and the insurance coverage If the ABS is switched off completely the vehicle s approval for road u...

Страница 69: ...e K00752 01 Press the SET button when the menu is closed Press the UP or DOWN button until the Ride Mode menu appears on the display Press SET button Use the UP or DOWN button to navigate through the...

Страница 70: ...the tire pressure deviates from the specified value Even if the tire pressure values are correct stop the vehicle immediately if its behavior indicates a pressure loss in the tires Press the SET butto...

Страница 71: ...ked on the display Pressing the SET button again switches the heated grips menu on or off 7 16 Heating optional K00756 01 Condition The Heated grips menu is activated Press the SET button when the men...

Страница 72: ...r DOWN button until Quick Shift appears marked on the display Switch Quickshifter p 96 on and off using the SET button 7 18 Track optional K00753 01 Condition The drive mode TRACK optional is activate...

Страница 73: ...Wheelie Mode if you have the appropriate experi ence Switch the launch control on and off using the SET button 7 20 Anti Wheelie Mode optional K00753 01 Condition The drive mode TRACK optional is act...

Страница 74: ...y be used in conjunction with KTM MY RIDE optional When the Bluetooth function is switched on the Bluetooth symbol appears and flashes in the display of the combination instrument The Bluetooth symbol...

Страница 75: ...tton until the KTM MY RIDE menu appears on the display Press the SET button to open the menu Press the UP or DOWN button until KTM MY RIDE Setup appears marked on the display Press the SET button Pres...

Страница 76: ...lly completes the pairing Info When a suitable device has been successfully paired the name of the paired cellphone or headset appears in each case in the PHONE or HEADSET menu Press the UP or DOWN bu...

Страница 77: ...which is too high distracts attention from traffic activity Always select headphone volume which is low enough for you to still clearly hear acoustic signals Press the UP or DOWN button until Audio i...

Страница 78: ...e volume which is too high distracts attention from traffic activity Always select headphone volume which is low enough for you to still clearly hear acoustic signals Press the SET button to accept an...

Страница 79: ...handlebar can be mounted in the most comfortable position for the rider Info KTM recommends the front handlebar position when using the vehicle on a race track 8 2 Adjusting the handlebar position War...

Страница 80: ...move screws 3 Take off handlebar supports 4 Move the handlebar supports into the desired position A or B Mount and tighten screws 3 Guideline Mount the left and right handlebar supports in the same po...

Страница 81: ...Only turn the adjusting screw by hand and do not use force Do not make any adjustments while riding 8 4 Adjusting the basic position of the hand brake lever S01729 10 Push the hand brake lever forwar...

Страница 82: ...0 Loosen nut 1 Press the foot brake lever down to be able to turn push rod 2 more easily Turn the push rod until the foot brake lever is in the desired position Info The range of adjustment is limited...

Страница 83: ...foot brake lever using screw 1 in a drill hole 2 Guideline Standard Middle hole Tighten screw 1 Guideline Screw step plate for foot brake lever M6 10 Nm 7 4 lbf ft Loctite 243 8 7 Checking the basic...

Страница 84: ...asic position of the shift lever p 82 8 8 Adjusting the basic position of the shift lever S01732 10 Loosen nut 1 holding the threaded rod 2 Info Nut 1 has a left handed thread Loosen nut 3 holding the...

Страница 85: ...ting the shift lever stub E00707 10 Remove screw 1 along with the shift lever stub Position the shift lever stub with the screw in one of the drilled holes 2 depending on the desired lever length Guid...

Страница 86: ...the combination instrument Info The tilt of the combination instrument can be continuously adjusted using clamping on the handlebar E00715 11 Unplug the connector 1 with sleeve E00725 10 Remove cable...

Страница 87: ...tilt of the combination instrument Info The combination instrument must also not touch any other components follow ing completion of the work Tighten screw 3 using Allen key from the tool set Guideli...

Страница 88: ...8 ERGONOMICS 86 E00715 11 Plug in the connector 1 with sleeve...

Страница 89: ...that is in good condition and meets the legal regulations Warning Danger of crashing Different tire tread patterns on the front and rear wheel impair the handling characteristic Different tire tread...

Страница 90: ...y Booklet at vehicle handover Before your first trip read the entire Owner s Manual carefully Get to know the controls Adjust the motorcycle to your requirements as described in the Ergonomics chapter...

Страница 91: ...cases and tank rucksack according to the manufacturer s instructions Warning Danger of accidents Unstable handling characteristics at high speed Adapt your speed according to your payload Ride more s...

Страница 92: ...d The hot exhaust system may burn luggage Fasten your luggage in such a way that it cannot be burned or singed by the hot exhaust system If you carry luggage make sure you secure it firmly as close as...

Страница 93: ...p 152 Check the front brake linings p 151 Check the brake linings of the rear brake p 154 Check that the brake system is functioning properly Check the coolant level in the compensating tank p 189 Che...

Страница 94: ...r without a battery Note Engine damage High revving speed with a cold engine negatively impacts the lifespan of the engine Always run the engine warm at a low speed E00711 10 Take the motorcycle off s...

Страница 95: ...wer position Info Do not press the emergency off switch electric starter button into the lower posi tion until the combination instrument function check has been completed When starting DO NOT open th...

Страница 96: ...also deactivated if all conditions for activation are no longer met Launch control is enabled again in the following cases the engine runs for at least three minutes the engine is switched off for 20...

Страница 97: ...not have an error stored Coolant temperature 60 C 140 F Total riding distance covered 1 000 km 620 mi Activate launch control in the combination instrument The TC indicator lamp flashes quickly Apply...

Страница 98: ...he shifter shaft position to check whether or not a shift should be initiated and sends a corresponding signal to the engine control If the quickshifter is disabled in the combination instrument the c...

Страница 99: ...feet on the passenger foot rest and holds on to the rider or the grab handles Note the regulations governing the minimum age of passengers in your country Warning Danger of accidents A risky riding st...

Страница 100: ...Danger of accidents A fall can damage the vehicle more seriously than it may first appear Check the vehicle after a fall as you do when preparing for use Note Engine damage Unfiltered intake air has...

Страница 101: ...the positions of the 6 forward gears in the figure The idle position is between the first and second gears First gear is used for starting off or for steep inclines After reaching maximum speed by ful...

Страница 102: ...the display shows a message for 10 seconds Info Very important messages are stored in the Warning menu If the ice warning appears in the combination instrument the roads may be icy Adjust your speed t...

Страница 103: ...sition 10 8 MSR optional 402423 01 The MSR is an optional auxiliary function of the engine control If the engine braking effect is too great the MSR prevents the rear wheel from locking or sliding awa...

Страница 104: ...ystem fails in the event of overheating If the foot brake lever is not released the brake linings drag continuously Take your foot off the foot brake lever when you are not braking Warning Danger of a...

Страница 105: ...the throttle and apply the front and rear brakes at the same time Info When the ABS is enabled you can achieve maximum braking power even on low grip surfaces such as sandy wet or slippery terrain wit...

Страница 106: ...touch any parts such as the exhaust system radiator engine shock absorber or brake system before the vehicle parts have cooled down Let the vehicle parts cool down before you perform any work on the v...

Страница 107: ...y OFF switch is intended for emergencies only Park the motorcycle on a firm surface Swing the side stand forward with your foot as far as it will go and lean the vehicle on it Move handlebar fully to...

Страница 108: ...ire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do not refuel the vehicle in the vicinity of open flames or lit cigarettes Switch off the e...

Страница 109: ...he eyes Change your clothing in case of fuel spills on them Note Material damage Inadequate fuel quality causes the fuel filter to quickly become clogged In some countries and regions the available fu...

Страница 110: ...0 Switch off the engine Open the filler cap p 36 Fill the fuel tank with fuel up to the lower edge A of the filler neck Total fuel tank capacity approx 18 l 4 8 US gal Super unleaded ROZ 95 RON 95 PON...

Страница 111: ...ult memory using the KTM diagnostics tool Check the exhaust valve control with the KTM diagnostics tool Check that the electrical system is functioning properly Change the engine oil and oil filter an...

Страница 112: ...ngine sprocket and chain guide p 139 Check the chain tension p 136 Measure the wheel bearing play and grease the rear hub Check that the rear wheel nut right side is tightened to the specified torque...

Страница 113: ...ride using the KTM diagnostics tool Reset the service display using the KTM diagnostic tool Make the service entry in KTM Dealer net and in the Service and Manufacturer Warranty Booklet One time inter...

Страница 114: ...e all moving parts e g side stand hand lever chain and check for smooth operation Empty the drainage hoses Check all hoses e g fuel cooling bleeder drainage etc and sleeves for cracking leaks and inco...

Страница 115: ...e guidelines are not adhered to the riding characteristics could deteriorate particularly at high speeds 12 2 Adjusting the compression damping of the fork Info The hydraulic compression damping deter...

Страница 116: ...fork Info The hydraulic rebound damping determines the fork suspension behavior E00703 10 Turn red adjusting screw 1 clockwise as far as it will go Info Adjusting screw 1 is located at the upper end...

Страница 117: ...d low speed refer to the compression speed of the rear wheel suspension and not to the vehicle speed The high speed setting for example has an effect when riding over an asphalt edge the rear wheel su...

Страница 118: ...hop will be glad to help Info The effect of the low speed setting can be seen in slow to normal compression of the shock absorber E00699 10 Turn adjusting screw 1 clockwise with a screwdriver up to th...

Страница 119: ...orized KTM workshop will be glad to help Info The effect of the high speed setting can be seen in fast compression of the shock absorber E00700 10 Turn adjusting screw 1 all the way clockwise with a s...

Страница 120: ...rized KTM workshop will be glad to help E00698 10 Turn adjusting screw 1 clockwise up to the last perceptible click Turn counterclockwise by the number of clicks corresponding to the shock absorber ty...

Страница 121: ...in work Measure the distance as vertical as possible between the rear axle and a fixed point for example a mark on the rear fairing Note down the value as dimension A Finishing work Remove the motorcy...

Страница 122: ...difference between measurements A and B Check the static sag Full fuel tank standard 20 mm 0 79 in Full fuel tank race track mode 14 mm 0 55 in If the static sag is less or more than the specified va...

Страница 123: ...for the weight of the rider and that of any baggage and a passenger thus ensuring an ideal compromise between maneuverability and stability Preparatory work Condition The swingarm is unloaded E00697 1...

Страница 124: ...0 31 in Standard 8 mm 0 31 in Sport 8 mm 0 31 in Full payload 9 mm 0 35 in Info Turn clockwise to increase the spring pretension turn counterclockwise to reduce the spring pretension For race track m...

Страница 125: ...n a firm and level surface E00695 01 Place the adapter into the rear lifting gear Lifting gear rear 61329955000 Position the motorcycle upright place the lifting gear in the axle and raise the motor c...

Страница 126: ...Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface Preparatory work Lift the motorcycle with the rear lifting gear p 123 E00696 01 Main work M...

Страница 127: ...le can roll away or fall over Park the vehicle on a firm and level surface 402777 01 Secure the motorcycle against falling over Remove the front lifting gear 13 5 Raising the motorcycle with the work...

Страница 128: ...rm pivot Select the right height and width of the work stand Work stand 62529055100 Raise the motorcycle Info Check that the work stand is properly seated 13 6 Removing the motorcycle from the work st...

Страница 129: ...13 SERVICE WORK ON THE CHASSIS 127 R01907 10 Remove the motorcycle from the work stand and rest it on the side stand Remove the work stand Work stand 62529055100...

Страница 130: ...hind the dust boots If this dirt is not removed the oil seals behind can start to leak Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake dis...

Страница 131: ...it out of the holder toward the front Remove the passenger seat Remove the key 13 9 Mounting the passenger seat 401922 10 Attach the recesses of the passenger seat in the guides 1 and lower at the fr...

Страница 132: ...s seat Detach the front of the front rider s seat and remove it 13 11 Mounting the front rider s seat 401921 10 Main work Attach recesses 1 on the front rider s seat to the fuel tank and push the fro...

Страница 133: ...ding Remove the helmet lock before starting off E00692 10 Remove the passenger seat p 129 Position steel cable 1 from the tool set with the loop around catch 2 Steel cable 60012015000 Pass the steel c...

Страница 134: ...13 SERVICE WORK ON THE CHASSIS 132 R01827 10 Remove screw 2 with the washer Take off the main silencer R01828 10 Remove seal ring 3...

Страница 135: ...HE CHASSIS 133 13 14 Installing the main silencer R01828 11 Mount seal ring 1 R01827 10 Position the main silencer Mount screw 2 with washer but do not tighten yet Guideline Remaining screws chassis M...

Страница 136: ...screw 2 Guideline Remaining screws chassis M8 25 Nm 18 4 lbf ft 13 15 Checking the chain for dirt 400678 01 Check the chain for coarse dirt accumulation If the chain is very dirty Clean the chain p 13...

Страница 137: ...agents brake fluid etc correctly and in compliance with the applicable regula tions Info The service life of the chain depends largely on its maintenance Regular cleaning increases the service life o...

Страница 138: ...locks or the engine will be damaged Check the chain tension regularly Set the chain tension in accordance with the specification Preparatory work Lift the motorcycle with the rear lifting gear p 123 E...

Страница 139: ...amages components and results in accidents If the chain is tensioned too much the chain engine sprocket rear sprocket transmission and rear wheel bearings wear more quickly Some components may break i...

Страница 140: ...the chain tension turn counterclockwise to reduce the chain tension The tool required is in the tool set Check the chain tension p 136 The chain tension matches the specified value Info Chain wear is...

Страница 141: ...de Preparatory work Lift the motorcycle with the rear lifting gear p 123 100132 10 Main work Check the rear sprocket and engine sprocket for wear If the rear sprocket or engine sprocket is worn Change...

Страница 142: ...hain wear is not always even so you should repeat this measurement at differ ent chain positions Maximum distance B at the longest chain section 272 mm 10 71 in If distance B is greater than the speci...

Страница 143: ...rivet 1 is no longer visible at bottom edge C of the recess of the chain sliding guard Change the chain sliding guard Check that the chain sliding guard is firmly seated If the chain sliding guard is...

Страница 144: ...or below the chain sliding piece Change the chain sliding piece Check that the chain sliding piece is firmly seated If the chain sliding piece is loose Tighten the screw on the chain sliding piece Gu...

Страница 145: ...ghly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Environmental hazard Hazardous su...

Страница 146: ...luid level must be between MIN and MAX markings If the fluid level does not meet specifications Remove screw cap 1 with membrane 2 and the shim Correct the fluid level of the hydraulic clutch Brake fl...

Страница 147: ...nsion travel Only use spare parts on the brake system which have been approved and recom mended by KTM Only use tires wheels approved by KTM with the corresponding speed index Maintain the specified t...

Страница 148: ...dent brake circuits front and rear brakes When the brake electronics control unit detects a locking tendency in a wheel ABS begins regulat ing the brake pressure The regulating process causes a slight...

Страница 149: ...cs Warning Danger of accidents Worn out brake discs reduce the braking effect Make sure that worn out brake discs are replaced immediately Your authorized KTM workshop will be glad to help 100135 10 C...

Страница 150: ...fluid level will cause the brake system to fail If the brake fluid level drops below the MIN marking the brake system is leaking or the brake linings are worn down Check the brake system and do not c...

Страница 151: ...Check the brake system and do not continue riding until the problem is eliminated Your authorized KTM workshop will be glad to help Warning Skin irritation Brake fluid causes skin irritation Keep brak...

Страница 152: ...the applicable regula tions Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid...

Страница 153: ...aking effect If the brake linings are not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the brake discs are destroye...

Страница 154: ...do not continue riding until the problem is eliminated Your authorized KTM workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fl...

Страница 155: ...act with the skin the eyes or clothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thor...

Страница 156: ...brake p 154 E00682 11 Main work Stand the vehicle upright Remove screw cap 1 with the washer and membrane 2 Add brake fluid up to MAX marking A Brake fluid DOT 4 DOT 5 1 p 229 Mount and tighten screw...

Страница 157: ...a consequence the braking effect is greatly reduced and the brake discs are destroyed Check the brake linings regularly 500320 10 Check the brake linings for minimum thickness A Minimum thickness A 1...

Страница 158: ...calipers carefully back from the brake discs and hang them to one side Info Do not pull the hand brake lever when the brake caliper has been removed R01778 10 Loosen screws 2 and 3 Unscrew screw 2 abo...

Страница 159: ...2 Installing the front wheel 309490 10 Check the wheel bearing for damage and wear If the wheel bearing is damaged or worn Change the front wheel bearing Clean and grease shaft seal rings 1 and mating...

Страница 160: ...irection of travel R01780 10 Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake...

Страница 161: ...nd brake lever in the activated posi tion The brake calipers straighten Tighten screws 5 on both brake calipers Guideline Screw front brake caliper M10 45 Nm 33 2 lbf ft Loctite 243 Remove the locking...

Страница 162: ...k Lift the motorcycle with the rear lifting gear p 123 Remove the main silencer p 131 B04149 10 Main work Remove the inside locking wire 1 Remove the outside locking wire 2 B04139 10 Have an assistant...

Страница 163: ...he rear wheel 15 4 Installing the rear wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake...

Страница 164: ...lean and grease the threads of the wheel axle and axle nut Long life grease p 232 Slide the rear wheel onto the axle Driving pins 1 engage in drilled holes A of the rim E00181 10 Mount washer 2 and nu...

Страница 165: ...ure that damaged or worn tires are replaced immediately Your authorized KTM workshop will be glad to help Warning Danger of crashing Different tire tread patterns on the front and rear wheel impair th...

Страница 166: ...pressure influence the braking and handling characteristics of the vehicle Worn tires are particularly unfavorable on wet surfaces 400602 10 Check the front and rear tires for cuts run in objects and...

Страница 167: ...e tires are more than 5 years old Change the tires 15 6 Checking the tire air pressure Info Low tire air pressure leads to abnormal wear and overheating of the tire Correct tire air pressure ensures o...

Страница 168: ...15 WHEELS TIRES 166 Correct the tire pressure Mount the dust cap...

Страница 169: ...he low beam is switched on permanently Note the legal regulations regarding the daytime running light The daytime running DRL position light is integrated in the main headlight The daytime running lig...

Страница 170: ...rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and...

Страница 171: ...1 Lift cover 2 at the rear and pull toward the rear Fold up the cover L01483 10 Disconnect negative cable 3 of the battery Remove positive terminal cover 4 and disconnect the positive cable from the...

Страница 172: ...s in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately...

Страница 173: ...he positive cable and mount and tighten the screw Guideline Screw battery terminal M6 4 5 Nm 3 32 lbf ft Mount positive terminal cover 3 Position negative cable 4 mount and tighten the screw Guideline...

Страница 174: ...RICAL SYSTEM 172 L01486 10 Position cover 1 Screw heads A engage in recesses B Mount and tighten screw 5 Finishing work Mount the front rider s seat p 130 Mount the passenger seat p 129 Set the time a...

Страница 175: ...a immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the e...

Страница 176: ...charged immediately If the battery is left in a discharged state for an extended period it will become over discharged and sulfate destroying the battery The battery is maintenance free i e the acid...

Страница 177: ...attery charger to test the open circuit voltage and start potential of the battery and to test the alternator With this device you cannot overcharge the battery Info Charge the battery with a maximum...

Страница 178: ...Mount positive terminal cover 4 Position negative cable 3 and mount and tighten the screw Guideline Screw battery terminal M6 4 5 Nm 3 32 lbf ft L01486 11 Position cover 2 Screw heads A engage in rec...

Страница 179: ...5 Changing the Race on key battery S01740 10 Fold out the key bit of the Race on key Push the lower half of the Race on key in the direction of the arrow and take off S01739 10 Remove battery cover 1...

Страница 180: ...ow 16 6 Changing the main fuse Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Preparatory work Switch of...

Страница 181: ...Fold up the cover 500327 11 Take off protection caps 3 C00935 10 Remove faulty main fuse 4 Info You can recognize a faulty fuse by a burned out fuse wire A A spare fuse 5 is located in the starter re...

Страница 182: ...ly Mount the protection caps Tip Insert a new spare fuse into the starter relay to have it available when needed M01490 10 Position cover 2 Screw heads B engage in recesses C Mount and tighten screw 1...

Страница 183: ...d ampere value Do not bypass or repair fuses Info The fuse box containing the fuses of individual power consumers is located under the seat Preparatory work Switch off all power consumers and switch o...

Страница 184: ...16 ELECTRICAL SYSTEM 182 500329 11 Open fuse box cover 3 E00680 10 Check the fuses Info You can recognize a faulty fuse by a burned out fuse wire A Remove the defective fuse...

Страница 185: ...ECU Fuse 6 25 A ABS return pump Fuse 7 15 A ABS hydraulic unit Fuse 8 not assigned Fuse 9 not assigned Fuse 10 not assigned Fuse res 10 A spare fuses Fuse res 15 A spare fuse Fuse res 25 A spare fuse...

Страница 186: ...16 ELECTRICAL SYSTEM 184 M01490 10 Position cover 2 Screw heads B engage in recesses C Mount and tighten screw 1 Finishing work Mount the front rider s seat p 130 Mount the passenger seat p 129...

Страница 187: ...a distance A from the wall and switch on the low beam Guideline Distance A 5 m 16 ft The rider with luggage and passenger if applicable now mounts the motorcycle Check the headlight setting The light...

Страница 188: ...adlight range If you have a payload you may have to correct the headlight range Screw 1 also secures the headlight Ensure the screw is always screwed in far enough 400726 11 Set the headlight to marki...

Страница 189: ...Diagnostics connector H01949 01 Diagnostics connector 1 is located under the front rider s seat 16 11 ACC1 and ACC2 front E00777 10 Power supplies ACC1 1 and ACC2 2 front are located behind the right...

Страница 190: ...16 ELECTRICAL SYSTEM 188 16 12 ACC1 and ACC2 rear E00778 10 Power supplies ACC1 1 and ACC2 2 rear are located under the seat...

Страница 191: ...of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach o...

Страница 192: ...tank is not empty Correct the coolant level in the compensating tank p 190 17 2 Correcting the coolant level in the compensating tank Warning Danger of scalding During motorcycle operation the coolant...

Страница 193: ...octor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediate...

Страница 194: ...the compensating tank from the side with the holding lug 1 E00678 10 Remove cover 2 of the compensating tank Add coolant to the MAX marking Coolant p 229 Mount cover 2 of the compensating tank Mount c...

Страница 195: ...y set Various vehicle tunings can be selected in the Ride Mode menu SPORT STREET RAIN and TRACK are available optional The drive mode selected last is displayed in the combination instrument The drive...

Страница 196: ...the rear wheel and level 9 the minimum The slip adjustment can be set while riding with a closed menu using the UP or DOWN but ton Info The slip adjustment is only available in Ride Mode TRACK p 193 o...

Страница 197: ...k the engine oil level in the engine oil level viewer Info After switching off the engine wait one minute before checking the level The engine oil level should be in the upper area B of the engine oil...

Страница 198: ...scalding rinse the area affected immediately with lukewarm water Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake...

Страница 199: ...10 Pull oil filter 4 out of the oil filter housing Circlip pliers reverse 51012011000 Completely drain the engine oil Thoroughly clean the parts and sealing surfaces E00674 10 Insert new oil filter 4...

Страница 200: ...Guideline Remaining engine screws M5 6 Nm 4 4 lbf ft 100773 12 Thoroughly clean magnets A and oil screens B of the oil drain plugs E00672 10 Mount and tighten oil drain plugs 1 with the magnets O rin...

Страница 201: ...uantity approx 3 0 l 3 2 qt Outside temperature 0 C 32 F Engine oil SAE 10W 50 p 230 Outside temperature 0 C 32 F Engine oil SAE 5W 40 p 230 Mount screw plug 5 Danger Danger of poisoning Exhaust gases...

Страница 202: ...g the engine Use an effective exhaust extraction system when starting or running the engine in an enclosed space Start the engine and check that it is oil tight Finishing work Check the engine oil lev...

Страница 203: ...he engine oil level viewer Condition Outside temperature 0 C 32 F Engine oil SAE 10W 50 p 230 Condition Outside temperature 0 C 32 F Engine oil SAE 5W 40 p 230 Info In order to achieve optimal engine...

Страница 204: ...result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or running the engine in an enclo...

Страница 205: ...et directly on to electrical components connectors throttle cables or bearings Maintain a minimum distance between the nozzle of the pressure cleaner and the component Minimum clearance 60 cm 23 6 in...

Страница 206: ...clean it with cold water Warm water would enhance the corrosive effects of salt After rinsing the motorcycle with a gentle spray of water allow it to dry thoroughly Remove the closure of the exhaust s...

Страница 207: ...quality Treat the plastic parts and powder coated parts with a mild cleaning and care product Special cleaner for glossy and matte paint finishes metal and plastic surfaces p 233 Oil steering lock and...

Страница 208: ...after the parts are cooled down and while they are installed After riding on salted roads thoroughly wash the motorcycle with cold water and dry it well Treat the engine the swingarm and all other ba...

Страница 209: ...n refueling for the last time before taking the motorcycle out of service add fuel additive Fuel additive p 232 Refuel p 106 Clean the motorcycle p 203 Change the engine oil and oil filter and clean t...

Страница 210: ...ly Since the engine cannot warm up properly the water vapor produced during combustion condenses and causes valves and the exhaust system to rust 21 2 Preparing for use after storage 401059 01 Take th...

Страница 211: ...engine only turns if the clutch lever is drawn The vehicle is in gear Shift the transmission to idle The safety start system is faulty Read out the fault memory using the KTM diag nostics tool The en...

Страница 212: ...KTM diag nostics tool High oil consumption The engine oil level is too high Check the engine oil level p 195 The engine oil is too thin low viscos ity Change the engine oil and oil filter and clean t...

Страница 213: ...aust 34 mm 1 34 in Valve clearance Exhaust at 20 C 68 F 0 25 0 30 mm 0 0098 0 0118 in Intake at 20 C 68 F 0 10 0 15 mm 0 0039 0 0059 in Crankshaft bearing Sleeve bearing Conrod bearing Sleeve bearing...

Страница 214: ...Outside spark plug NGK LMAR7DI 10 Electrode gap spark plug 1 mm 0 04 in Cooling Water cooling permanent circulation of coolant by water pump Cold start device Electric starter 23 2 Engine tightening t...

Страница 215: ...ew camshaft bearing support M6 10 9 10 Nm 7 4 lbf ft Screw clutch cover M6 10 Nm 7 4 lbf ft Screw clutch spring M6 12 Nm 8 9 lbf ft Screw engine case M6x60 10 Nm 7 4 lbf ft Screw engine case M6x80 10...

Страница 216: ...support M8 10 9 Step 1 8 5 Nm 6 27 lbf ft Step 2 14 5 Nm 10 7 lbf ft Only applies when using Hex key bit 61229025000 Screw engine case M8 18 Nm 13 3 lbf ft Screw timing chain guide rail M8 15 Nm 11 1...

Страница 217: ...m 22 1 lbf ft Step 3 90 Step 4 90 Lubricated with engine oil Coolant temperature sensor M12x1 5 12 Nm 8 9 lbf ft Rotor screw M12x1 5 115 Nm 84 8 lbf ft Spark plug M12x1 5 18 Nm 13 3 lbf ft Nut of engi...

Страница 218: ...3 20 l 3 38 qt Coolant p 229 23 3 3 Fuel Total fuel tank capacity approx 18 l 4 8 US gal Super unleaded ROZ 95 RON 95 PON 91 p 231 Fuel reserve approx 3 6 l 3 8 qt 23 4 Chassis Frame Lattice frame mad...

Страница 219: ...ear 4 5 mm 0 177 in Tire air pressure solo front with cold tires 2 5 bar 36 psi rear with cold tires 2 5 bar 36 psi Secondary drive ratio 17 38 Chain 5 8 x 5 16 525 X ring Steering head angle 65 1 Whe...

Страница 220: ...am high beam LED Daytime running light position light LED Instrument lights and indicator lamps LED Turn signal LED Tail light LED Brake light LED License plate lamp LED 23 6 Tires Front tires Rear ti...

Страница 221: ...9 clicks Full payload 9 clicks Rebound damping Comfort 15 clicks Standard 12 clicks Sport 9 clicks Full payload 9 clicks Spring length with preload spacer s 255 mm 10 04 in Spring rate Medium standar...

Страница 222: ...clicks Standard 15 clicks Sport 12 clicks Full payload 12 clicks Compression damping high speed Comfort 1 5 turns Standard 1 5 turns Sport 1 5 turns Full payload 1 turn Rebound damping Comfort 15 cli...

Страница 223: ...Remaining screws chassis EJOT PT K50x16 2 Nm 1 5 lbf ft Remaining screws chassis EJOT PT K50x18 2 Nm 1 5 lbf ft Remaining screws chassis EJOT PT K45x12 1 Nm 0 7 lbf ft Screw air filter box lid EJOT P...

Страница 224: ...ft Screw trim M5x12 3 5 Nm 2 58 lbf ft Cable disk nut exhaust valve control unit M6 14 Nm 10 3 lbf ft Ground fitting on frame M6 10 Nm 7 4 lbf ft Nut cable on starter motor M6 4 Nm 3 lbf ft Remaining...

Страница 225: ...243 Screw shift shaft deflector on shift shaft M6 18 Nm 13 3 lbf ft Loctite 243 Screw side stand stub M6 6 Nm 4 4 lbf ft Loctite 243 Screw steering damper holder on frame M6 8 Nm 5 9 lbf ft Loctite 2...

Страница 226: ...8 4 lbf ft Screw rear brake caliper M8 25 Nm 18 4 lbf ft Loctite 2701 Screw rear brake disc M8 30 Nm 22 1 lbf ft Loctite 243 Screw shift lever on footrest bracket M8 20 Nm 14 8 lbf ft Loctite 243 Scre...

Страница 227: ...10x1 25 45 Nm 33 2 lbf ft Loctite 243 Lambda sensor M12x1 25 25 Nm 18 4 lbf ft Screw bottom shock absorber M14x1 5 80 Nm 59 lbf ft Thread greased Screw top shock absorber M14x1 5 80 Nm 59 lbf ft Threa...

Страница 228: ...he KTM RACE ON system wireless system conforms with the relevant guidelines The full text of the EU Decla ration of Conformity is available at the following Internet address Certification website http...

Страница 229: ...ADI01 IC 22239 KLGMZADI01 LC8 DASHBOARD FCC ID 2AKP9 LC8CLUSTER1 IC 22273 LC8CLUSTER1 Tyre Pressure Monitoring System Receiver MC34MA4 FCC ID MRXMC34MA4 IC 2546A MC34MA4 Tyre Pressure Monitoring Syste...

Страница 230: ...they are not installed and operated in accordance with the instructions they may cause harmful interference to radio reception However there is no guarantee that interference will not occur in certai...

Страница 231: ...additive for aluminum motors Low grade and unsuitable antifreeze causes corrosion deposits and frothing Do not use pure water as only coolant is able to meet the requirements needed in terms of corro...

Страница 232: ...ideline Use only engine oils that comply with the specified standards see specifications on the container and that possess the corresponding properties Fully synthetic engine oil Recommended supplier...

Страница 233: ...ication SAE p 234 SAE 2 5 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corresponding proper ties Super unleaded ROZ 95 RON...

Страница 234: ...Chain Clean Chain lube for road use Guideline Recommended supplier Motorex Chainlube Road Fuel additive Recommended supplier Motorex Fuel Stabilizer Long life grease Recommended supplier Motorex Bike...

Страница 235: ...ex Moto Polish Shine Preserving materials for paints metal and rubber Recommended supplier Motorex Moto Protect Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommend...

Страница 236: ...ong service intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and the clutch are l...

Страница 237: ...ith transponder Launch Control Vehicles electronics functions for achieving the best possible acceleration from a standing position MSR Motor Slip Regulation Auxiliary function of the motor control wh...

Страница 238: ...29 LIST OF ABBREVIATIONS 236 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly...

Страница 239: ...d a fault ABS indicator lamp lights up flashes yellow The ABS is not activated on one or both wheels The ABS indicator lamp also lights up if an error is detected TC indicator lamp lights up flashes y...

Страница 240: ...shes green with a steady rhythmic flash The left turn signal is switched on The idle indicator lamp lights up green The transmission is in idle The right turn signal indicator lamp flashes green with...

Страница 241: ...ront brake adding 149 Brake fluid level front brake checking 148 rear brake checking 152 Brake linings front brake checking 151 rear brake checking 154 Brake system 145 155 Brakes 102 C Capacity Coola...

Страница 242: ...TM MY RIDE 72 Language 58 Launch Control 71 menu 55 MTC 66 overview 45 Pairing 73 Pressure 60 Quick Shift 70 Quick Selector 1 63 Quick Selector 2 64 Ride Mode 67 193 Service 61 Set Favorites 56 Settin...

Страница 243: ...l adding 200 changing 196 Engine oil level checking 195 Engine sprocket checking 139 Environment 13 F Figures 16 Filler cap closing 38 opening 36 Foot brake lever 43 basic position adjusting 80 Settin...

Страница 244: ...switch 28 Luggage 89 M Main fuse changing 178 Main silencer installing 133 removing 131 Menu switch 28 Misuse 10 Motorcycle cleaning 203 lifting with front lifting gear 124 lifting with rear lifting g...

Страница 245: ...94 S Safe operation 12 Seat lock 38 Service 16 Service schedule 109 112 Shift lever 42 basic position adjusting 82 basic position checking 81 Shift lever stub setting 83 Shifting 96 Shock absorber 113...

Страница 246: ...ightening torques 212 fork 219 shock absorber 220 tires 218 Throttle grip 27 Tire air pressure checking 165 Tire condition checking 163 Tool set 39 Transport 105 Troubleshooting 209 210 Turn signal sw...

Страница 247: ...3213534en 3213534en 04 2017 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

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