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Pressure Booster System

Hya-Solo D

From Series 2021w39

Installation/Operating Manual

Содержание Hya-Solo D

Страница 1: ...Pressure Booster System Hya Solo D From Series 2021w39 Installation Operating Manual...

Страница 2: ...ents provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufact...

Страница 3: ...on 14 4 2 Product information as per Regulation No 1907 2006 REACH 14 4 3 Designation 14 4 4 Name plate 14 4 5 Design details 15 4 6 Configuration and function 16 4 7 Noise characteristics 17 4 8 Scop...

Страница 4: ...check run 30 7 3 Functions 30 7 3 1 Dry running protection 30 8 Servicing Maintenance 31 8 1 General information safety regulations 31 8 2 Inspection contract 31 8 3 Servicing Inspection 32 8 3 1 Sup...

Страница 5: ...e manufacturer to certify that the product has been properly drained to eliminate any environmental and health hazards arising from components in contact with the fluid handled Dry running protection...

Страница 6: ...machinery To install partly completed machinery supplied by KSB refer to the sub sections under Servicing Maintenance 1 3 Target group This operating manual is aimed at the target group of trained and...

Страница 7: ...t in damage to the machine and its functions Explosion protection This symbol identifies information about avoiding explosions in potentially explosive atmospheres in accordance with EU Directive 2014...

Страница 8: ...documents Only operate pressure booster systems which are in perfect technical condition Do not operate partially assembled pressure booster systems The pressure booster system must only handle the fl...

Страница 9: ...r regulations issued by the local energy supply companies If stopping the pump does not increase potential risk fit an emergency stop control device in the immediate vicinity of the pump set during pu...

Страница 10: ...of operation Always observe the limits stated in the product literature The warranty relating to the operating reliability and safety of the pressure booster system supplied is only valid if the equip...

Страница 11: ...llet truck To transport the pressure booster system suspend it from the lifting tackle as illustrated Attach the pressure booster system to crane lifting tackle as shown or use a forklift or pallet tr...

Страница 12: ...t condition Value Relative humidity 50 maximum Ambient temperature 0 C to 40 C Frost free Well ventilated 3 4 Return to supplier 1 Drain the pressure booster system as per operating instructions 2 Alw...

Страница 13: ...e pressure booster system Collect greases and other lubricants during dismantling 2 Separate and sort the pump materials e g by Metals Plastics Electronic waste Greases and other lubricants 3 Dispose...

Страница 14: ...Vorpre druck 3 1 bar Betriebsspannung Frequenz 400V 50 HZ Hz Ausschaltdruck pA 4 8 bar Inhalt Bruttovolumen 8 0 Liter Steuerspannung Frequenz 230 V 50HZ Hz m o r t s n n e n r o t o M m 3 4 3 e h h r...

Страница 15: ...E3 to IEC 60034 30 220 240 V 380 420 V 380 420 V 660 720 V Enclosure IP55 Thermal class F DOL starting up to and including 4 kW Star delta starting 5 5 kW Automation Control unit for pressure controll...

Страница 16: ...consumer installations in the set pressure range Function The pump set is started and stopped as a function of pressure via the electro mechanical control system If the pressure drops below the set st...

Страница 17: ...charge side piping Check valve Shut off valves Discharge side direct flow membrane type accumulator Pressure switch on the discharge side Pressure gauge Vibration damping Control unit Power supply con...

Страница 18: ...ne noise NOTE Do not operate the pressure booster system near living quarters and or sleeping quarters Before beginning with the installation check the following All structural work required has been...

Страница 19: ...ces and solid borne noise installing expansion joints with length limiters is recommended The pressure booster system s packaging has been removed A suitable installation site has been selected that m...

Страница 20: ...in accordance with the original operating manual supplied 5 4 Connecting the piping CAUTION Air pockets in suction line Pressure booster system cannot prime Lay the pipe with a continuously rising sl...

Страница 21: ...e bolts crosswise The ends of the bolts must not protrude from the flange 5 4 2 Fitting the pressure reducer optional NOTE A pipe length of approximately 600 mm must be provided on the inlet side to a...

Страница 22: ...cordance with VDE is mandatory A maximum cable length of 10 metres should not be exceeded between the surge protective device usually type 1 internal lightning protection installed at the service entr...

Страница 23: ...2 L3 PE and N in accordance with the wiring diagram 2 Connect the potential equalisation conductor to the terminal on the baseplate marked with the earthing symbol 1 2 Fig 5 Connecting the potential e...

Страница 24: ...sure booster system Before commissioning starting up or functional check running the pressure booster system make sure that there is no foreign matter in the pressure booster system or piping CAUTION...

Страница 25: ...witches to automatic 8 Switch on the master switch 9 Open the discharge side valve 10 When all pump sets have been run once loosen the vent plugs again to let any remaining air escape while the pump i...

Страница 26: ...the earthing system take measurements 4 Check the mechanical connection to the water mains Re tighten the flange and pipe unions 5 Prime and vent the pressure booster system from the inlet side 6 Chec...

Страница 27: ...ature 6 2 1 Frequency of starts To prevent high temperature increases in the motor and excessive loads on the pump motor seals and bearings the frequency of starts shall not exceed the following numbe...

Страница 28: ...ater Cooling water 6 2 4 2 Fluid temperature Table 10 Temperature limits of the fluid handled Permissible fluid temperature Value Maximum 70 C Minimum 0 C 6 2 5 Minimum flow rate Table 11 Minimum flow...

Страница 29: ...0 automatic selector switch to 0 6 3 2 Measures to be taken for shutdown 1 Fig 6 Venting and draining the accumulator 1 Vent plug The pressure booster system has been switched off 1 Open vent plug 1...

Страница 30: ...set to overheat A manual automatic selector switch is provided at the switchgear and controlgear assembly When the switch is set to manual the pump set is operated on the power supply network independ...

Страница 31: ...rviced pressure booster system Function of pressure booster system not guaranteed Regularly service the pressure booster system Prepare a maintenance schedule for the pressure booster system with spec...

Страница 32: ...ations on the name plate Compare the pre charge pressure of the accumulator with the recommended data Section 8 4 Page 33 Check the rolling element bearings for running noises Vibrations noise and an...

Страница 33: ...9 4 5 bar With a start up pressure of 5 bar the pre charge pressure of the accumulator must be 4 5 bar Example 2 pE 2 bar 2 bar 0 8 1 6 bar With a start up pressure of 2 bar the pre charge pressure o...

Страница 34: ...essure too high G Leakage at mechanical seal H Motor pump overheated I Motor protection switch triggered Yellow indicator lamp is on J Pump does not stop K Pump starts too often more than 30 starts pe...

Страница 35: ...tripped is set incorrectly and or pump is blocked Compare setting against name plate data Set delay too short Check setting Power supply interrupted Check power cable Remedy defect Check fuse Main fus...

Страница 36: ...Movitec 2 4 6 10 15 Part No Description Ident No 591 Accumulator 01 079 764 655 Pump 691 Pressure gauge discharge side 00 401 413 742 Lift check valve 1 Movitec 2 4 01 149 253 742 Lift check valve 1...

Страница 37: ...691 Pressure gauge discharge side 00 401 413 743 2 Ball valve make Reflex 01 079 765 746 Butterfly valve DN 65 Movitec 25 40 982 350 746 Butterfly valve DN 80 Movitec 40 40 982 351 746 Butterfly valve...

Страница 38: ...r also declares that the following harmonised international standards2 have been applied ISO 12100 EN 809 Applied national technical standards and specifications in particular DIN 1988 500 Person auth...

Страница 39: ...ver bearing ring carrier plain bearing inner rotor has been removed from the pump and cleaned In cases of containment shroud leakage the outer rotor bearing bracket lantern leakage barrier and bearing...

Страница 40: ...fer to the wiring diagram Start up pressure pE bar Inlet pressure monitoring pinl x setting of inlet pressure switch Stop pressure pA bar Inlet pressure pinl bar Pre charge pressure of accumulator ppr...

Страница 41: ...34 Frequency of starts 27 I Installation 15 Installation at site 18 Intended use 8 K Key to safety symbols markings 7 L LED display 30 List of spare parts 36 37 M Maintenance work 32 N Name plate 14 O...

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Страница 44: ...KSB SE Co KGaA Johann Klein Stra e 9 67227 Frankenthal Germany Tel 49 6233 86 0 www ksb com 1951 831 06 EN 01201915...

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