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KSB 88980/41, Инструкция по эксплуатации и техническому обслуживанию

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Cust. Doc. No.:GDSTP-24090-MAN-0004-P

2

 

KSB Doc. No.:KSB-88980-055 

KSB REF No: 88980/ 41 

Client 

  : Thiess 

Pty 

Ltd 

Project 

 

: 

Goodna Sewerage Treatment Plant Upgrage [Stage 4A] 

P.O. No. 

 

: 

GDSTP-24090-CON-0000 

Equipment / Tag No. : 

Service Water Pumps Pu-1030-010/020/030 

 

 

 

 

OPERATING AND 

MAINTENANCE 
INSTRUCTIONS 

K S B   A u s t r a l i a   P t y   L t d  

A B N   2 9   0 0 6   4 1 4   6 4 2  
A   Q u a l i t y   E n d o r s e d   C o m p a n y   A S / N Z   I S O 9 0 0 1 : 2 0 0 8  

Sales and Service 
Phone 

  : (07) 

3436 

8600 

Fax 

  : (07) 

3436 

8699 

Email 

  : [email protected] 

Spares 

 

: 

1300 KSB SPARES ( 1300 572 772 ) 

Issue Date: 13/12/2011 

Goodnal STP ST041 Disinfection & Outfall (KSB Service Water Pumps Pu-1030-010/020/030 OM Instructions) Vendor Manual

Q-Pulse Id VM404

Active 29/10/2013

Page 1 of 42

Содержание 88980/41

Страница 1: ...TENANCE INSTRUCTIONS K S B A u s t r a l i a P t y L t d A B N 2 9 0 0 6 4 1 4 6 4 2 A Q u a l i t y E n d o r s e d C o m p a n y A S N Z I S O 9 0 0 1 2 0 0 8 Sales and Service Phone 07 3436 8600 Fa...

Страница 2: ...essure Tank Data Sheet Pressure Gauge Data Sheet Wafer Check Valve Dual Disc Plate Data Sheet FSF Rubber Expansion Joint Data Sheet 4 Drawings Certified G A Drawing No A3 UX02989 5 Tests Hydrostatic T...

Страница 3: ...ons 1798 82 4 10 Movitec V 2 4 6 Movitec V 10 15 Movitec VF 90 Vertical High pressure in line pumps Goodnal STP ST041 Disinfection Outfall KSB Service Water Pumps Pu 1030 010 020 030 OM Instructions V...

Страница 4: ...Modular selection 10 5 4 Operation 11 5 5 Measuring draining and venting 11 5 6 Working range 11 5 7 Explosion safety 12 6 Transport 6 1 Transport 14 6 2 Storage 14 7 Installation instructions 7 1 Set...

Страница 5: ...10 15 90 11 Annexes 11 1 CE declaration of conformity 24 Goodnal STP ST041 Disinfection Outfall KSB Service Water Pumps Pu 1030 010 020 030 OM Instructions Vendor Manual Q Pulse Id VM404 Active 29 10...

Страница 6: ...e the sequence of the operations to be carried out Keep this manual or a copy of it together with the logbook in a fixed place near the product which can be accessed by all personnel 1 2 Icons and sym...

Страница 7: ...15 kW 12 2 kW Nominal motor power1 required power 1 Frame size in case without motor 50 Hz Nominal frequency Ca Sic Mechanical Seal Surface Code See 2 2 Seal codes EPDM Pump Elastomers Q 23 6 l s Opt...

Страница 8: ...documentation Apart from this manual the documentation given below is also available Table 3 Supplementary documentation Code acc to EN 12756 Description Material Note B Q1 U3 Spring loaded ring Carbo...

Страница 9: ...lowing sections of this manual The limits stated in the data sheet must not be exceeded under any circumstances The warranty becomes invalid if one or more of the points below occur The buyer makes mo...

Страница 10: ...apter on Safety be complied with but also the safety instructions outlined under specific headings 4 2 Users All personnel involved in the operation maintenance inspection and installation of the prod...

Страница 11: ...id danger for persons or the environment when repairing leakages draining liquids and venting It is strongly recommended to place a relief barge under the pump WARNING Immediately following completion...

Страница 12: ...base plate Sealings which define the elastomers the mechanical seal and the shaft seal type Electric motor which defines all requirements of the motor such as motor size power voltage frequency and a...

Страница 13: ...arge pressure of the pump using a G 3 8 connection 5 6 Working range The working range depends on the application and a combination of pressure and temperature For specific and detailed limits advice...

Страница 14: ...t be at least 1 4 of the diameter of the inlet of the cooling fan in order to have a sufficient flow of cooling air 4 Pumps that are intended for 50 Hz operation may not be connected to 60 Hz power su...

Страница 15: ...never exceeds the temperature mentioned in the explosion safety code T3 or T4 See table 7 Explosion safety Avoid overheating of the pump to ensure a minimum flow in the pump according with the descrip...

Страница 16: ...aced electrical parts or the motor cover Be sure that the pump is always in balance WARNING Pumps could tilt while lifting Do not remove the lifting devices from the pump before the pump is placed and...

Страница 17: ...rce N Fx Fy Fz F V S F 2 B 25 3300 2400 1700 4400 V S F 4 B 25 3300 2400 1700 4400 V S F 6 B 32 3300 2400 1700 4400 V S F 10 B 40 4000 3100 3100 5900 V S F 15 B 50 4000 3100 3100 5900 V S F 90 B 100 3...

Страница 18: ...dard IEC norm motor KSB has to be consulted to verify the applicability The motor has to conform to the following conditions Reinforced bearing at driven end to withstand the axial force Axially fixed...

Страница 19: ...rams in the annexes for the correct connection diagram Connect the motor using a motor safety switch PTC connection STM 140 EK Standard motors 3 kW and up are equipped with a PTC thermistor Consult Ta...

Страница 20: ...the fill plug B from the top bracket 2 Close the outlet shut off valve 3 Fill the pump housing to the maximum through the fill plug with the liquid that is to be pumped 4 Insert the fill plug in the t...

Страница 21: ...ion The pump is controlled externally and therefore does not need any operation guidance Goodnal STP ST041 Disinfection Outfall KSB Service Water Pumps Pu 1030 010 020 030 OM Instructions Vendor Manua...

Страница 22: ...lubricant about 15 grams When the pump is delivered without a motor and fitted with an other brand or the standard motor is replaced by an other brand than KSB please consult the maintenance instructi...

Страница 23: ...icant Elastomers affected by medium Use the right rubber com pound for the mechanical seal Pressure too high Use the right type of mechanical seal Shaft worn Replace shaft and mechanical seal Pump has...

Страница 24: ...ernal blockage in the pump Have the pump inspected by a certified company Pump does not start No voltage on the termi nal clamps Check the power supply Circuit Main switch Fuses Check the motor safety...

Страница 25: ...er consump tion so air bubbles clog up in the pump Make sure the consump tion increases or use a smaller pump The diameter of the suc tion line is too small Increase the diameter of the suction line C...

Страница 26: ...implies the regulations of Machine directive 2006 42 EC in the most recent form In case the pump is delivered with an electromotor IIA to which this declaration refers is in accordance with the follow...

Страница 27: ...25 Movitec V 2 4 6 10 15 90 Goodnal STP ST041 Disinfection Outfall KSB Service Water Pumps Pu 1030 010 020 030 OM Instructions Vendor Manual Q Pulse Id VM404 Active 29 10 2013 Page 27 of 42...

Страница 28: ...26 Movitec V 2 4 6 10 15 90 Goodnal STP ST041 Disinfection Outfall KSB Service Water Pumps Pu 1030 010 020 030 OM Instructions Vendor Manual Q Pulse Id VM404 Active 29 10 2013 Page 28 of 42...

Страница 29: ...27 Movitec V 2 4 6 10 15 90 Goodnal STP ST041 Disinfection Outfall KSB Service Water Pumps Pu 1030 010 020 030 OM Instructions Vendor Manual Q Pulse Id VM404 Active 29 10 2013 Page 29 of 42...

Страница 30: ...BE00000379 1798 82 4 10 KSB Aktiengesellschaft 67225 Frankenthal Johann Klein Stra e 9 67227 Frankenthal Germany Tel 49 6233 86 0 Fax 49 6233 86 34 01 www ksb com Goodnal STP ST041 Disinfection Outfal...

Страница 31: ...cuit breakers HRC fuses or protective devices associated with the motor must be rated to suit motor running current and starting characteristics Initial start up Prior to initial start up the followin...

Страница 32: ...nt interval for sealed bearings is generally determined by the grease life which is dependant on operating temperature operating speed the limiting speed of the bearing and the type of grease Under no...

Страница 33: ...QUARE HEAD AS2129 TABLE E DN 50 DN65 DN80 DN100 DN125 DN150 DN200 DN250 DN300 F F07 F07 F07 F07 F07 F07 F10 F10 F10 E 70 70 70 70 70 70 102 102 102 4 d1 10 10 10 10 10 10 12 12 12 M 90 90 90 90 90 90...

Страница 34: ...ing a complete leak free and maintenance free pressure vessel On the exterior the almond colored two part polyurethane paint finish over an epoxy undercoating provides hundreds of hours of UV and salt...

Страница 35: ...8 9 35 4 13 9 17 8 7 0 1 BSP NPT SS Inline 35 9 2 0 071 2 50 7 9 17 6 PWB60H PWN60H 52 8 21 1 41 4 16 6 21 3 8 5 1 BSP NPT SS Inline 60 14 0 102 3 60 12 5 27 6 PWB80H PWN80H 72 4 29 41 4 16 6 21 3 8 5...

Страница 36: ...version is damped for wear protection should pulsating pressures and mechanical vibrations occur The measuring system is of accuracy class 1 0 has overrange protection amounting to 1 3 times the max...

Страница 37: ...nt black Dual scale Pointer Aluminium black microadjustable pointer red Al marker pointer on dial marker pointer on plexiglass with key adjustment or fixed knob Movement Stainless steel plastic gearin...

Страница 38: ...Hole pattern for front rear flange Model P2328 P2329 front flange Model P2328 P2329 with triangular bezel Goodnal STP ST041 Disinfection Outfall KSB Service Water Pumps Pu 1030 010 020 030 OM Instruct...

Страница 39: ...2 60 48 36 1 20 2 4KG VWC80 80MM 142 94 66 4 70 64 43 4 28 3 6KG VWC94 100MM 162 117 90 8 88 64 52 8 27 5 7KG VWC95 125MM 192 145 116 9 115 70 65 7 30 7 3KG VWC96 150MM 218 170 144 6 134 76 78 6 31 9...

Страница 40: ...Goodnal STP ST041 Disinfection Outfall KSB Service Water Pumps Pu 1030 010 020 030 OM Instructions Vendor Manual Q Pulse Id VM404 Active 29 10 2013 Page 40 of 42...

Страница 41: ...Goodnal STP ST041 Disinfection Outfall KSB Service Water Pumps Pu 1030 010 020 030 OM Instructions Vendor Manual Q Pulse Id VM404 Active 29 10 2013 Page 41 of 42 5 5...

Страница 42: ...pset 3 x VF 90 3 PROJECT REFERENCE GOODNA STP ORDER NUMBER 921393 TEST PRESSURE 1200 kPa TEST DURATION 30 Minutes I hereby certify that the pump set nominated above passed the hydrostatic test at the...

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