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Create Leg Assemblies

Spread glue on the back face of each Short Leg Filler, and then clamp them to the Legs so they are flush on the sides and

one end. Secure each Short Leg Filler to the Leg from behind using four 2 1/2" flathead wood screws. You shouldn’t even

need to drill pilot holes. Next, position the Bottom Rail so it’s resting on the Short Leg Fillers, and clamp it in place. Make

sure the distance between the leg assemblies is correct, and attach the Bottom Rail with large screws. We used Kreg HD

(Heavy-Duty) Screws. Now you can add the Long Leg Fillers in the same way as you added the short ones, attaching each

one with six 2 1/2" flathead wood screws.

Make the Top Rails

Cut two Top Rails to length, as shown in the cutting Diagram. Trim off the corners, as shown. Next, drill 1/4"-diameter holes

at the location shown. Then, with your Pocket-Hole Jig set up for 3/4" material, drill pocket holes along the long edge of

each Top Rail. Sand the Top Rails smooth.

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Содержание DIY Workbench

Страница 1: ...heavy use Plus it offers a versatile benchtop thanks to a Kreg Universal Clamp Trak Kit from that s mounted along the front and one end Combined with a couple of Kreg Bench Clamps this makes a slick...

Страница 2: ...driver circular saw sander tape measure Materials Wood Products Board 2x4 X 96 6 MDF 3 4 X 48 X 96 1 Hardware Supplies 2 1 2 Kreg HD Pocket Hole Screws 16 2 1 2 Standard Kreg Pocket Hole Screws 16 1 1...

Страница 3: ...Filler 1 1 2 X 3 1 2 X 20 4 Short Leg Filler 1 1 2 X 3 1 2 X 8 4 Bottom Rail 1 1 2 X 3 1 2 X 38 2 Top Rail 1 1 2 X 3 1 2 X 46 2 Side Rail 1 1 2 X 3 1 2 X 19 4 Shelf 3 4 X 22 X 31 1 Sub Top 3 4 X 29 1...

Страница 4: ...boards that are straight clean and that don t have torn up edges Even if you have to spend a while digging for boards it will take a lot less time than you d spend sanding and trying to make bad board...

Страница 5: ...sure the distance between the leg assemblies is correct and attach the Bottom Rail with large screws We used Kreg HD Heavy Duty Screws Now you can add the Long Leg Fillers in the same way as you added...

Страница 6: ...ide Rails to length as shown in the cutting diagram Then you can drill pocket holes in the Side Rails where shown This requires two pocket hole jig setups For the pocket holes along the edge which wil...

Страница 7: ...Then attach the other leg rail assembly Make the Top and Shelf From a sheet of 3 4 MDF cut out one Top one Sub Top and one Bottom Shelf to size as shown in the cutting diagram The dimensions shown ac...

Страница 8: ...es flush as shown Clamp the parts together while the glue sets or drive a few 1 1 4 screws in from the underside in place of using clamps Add the Track Once the glue is set on the bench top assembly i...

Страница 9: ...e Bottom Rails and the Side Rails Then you can apply a protective finish We simply wiped on a few coats of natural oil finish An oil finish is great for a bench because it s easy to apply it resists g...