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T-Dok-449-GB-Rev.7

Automatic spray gun RA 5

Operating instructions

200-0319

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200-0321

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200-0323

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200-0324

Translation of the original operating instructions

Содержание RA 5

Страница 1: ...T Dok 449 GB Rev 7 GB Automatic spray gun RA 5 Operating instructions 200 0319 200 0321 200 0323 200 0324 Translation of the original operating instructions...

Страница 2: ...of the device Due to optional finishing variants it is possible that the figures shown in this operating manual deviate from your device Information about explosion protection Many of our competitors...

Страница 3: ...s 14 3 7 Course of action in an emergency 14 4 Transport storage and packaging 15 4 1 Transport 15 4 2 Storage 15 4 3 Packaging 15 5 Overview 16 6 Installation 17 6 1 Safety 17 6 2 General installatio...

Страница 4: ...s 37 9 Troubleshooting 39 9 1 Customer Care 41 10 Spare parts 42 11 Accessories 43 12 Disassembly and disposal 44 12 1 Safety 44 12 2 Disassembly 44 12 3 Disposal 44 13 Technical data 45 13 1 Dimensio...

Страница 5: ...ntity of the spray medium can be adjusted using the following measures n Selection of air and material nozzle n Change of atomiser air pressure n Changing the spray medium pressure n Adjustment of the...

Страница 6: ...ication Scope of delivery Type Item number with adapter and conventional nozzle system 200 0319 without adapter and with conventional nozzle system 200 0321 with adapter and HVLP nozzle system 200 032...

Страница 7: ...s operating manual uses symbols to identify safety instructions The safety instructions are pre ceded by signal words that indicate the severity of the hazard DANGER This combination of symbol and sig...

Страница 8: ...the reading flow when per forming the action The signal words described above are used 1 Loosen the screw 2 CAUTION Pinching hazard at the lid Carefully close the lid 3 Tighten the screw Special safet...

Страница 9: ...rsonnel are in a position to perform assigned tasks and to identify and avert potential hazards on their own User The user is familiar with the basic regulations on occupational safety and accident pr...

Страница 10: ...er injuries as well as from contact with hot surfaces Safety goggles Safety goggles are used to protect the eyes from airborne components and splashes of liquid Protective clothing Protective clothing...

Страница 11: ...r slipping on slippery ground Safety helmet The helmet protects the head from falling parts and oscillating loads on the one hand and it can protect it from injuries in cramped situations on the other...

Страница 12: ...the spray viscosity of the spray fluid The intended use also includes the compliance with all the information in this operating manual 3 3 Specification for the operation of a complete machine n The o...

Страница 13: ...media The application of hazardous media can lead to death serious injuries or property damage Ensure the resistance of the machine against the medium that is to be applied Always adhere to the safety...

Страница 14: ...s or third parties damage the automatic spray gun itself or cause other property damage n The automatic spray gun must only be used as intended n The automatic spray gun must only be operated in a def...

Страница 15: ...st free environment n Keep away from any aggressive media n Protect from UV radiation n Avoid mechanical shocks n Storage temperature 15 to 40 C n Relative atmospheric humidity max 60 4 3 Packaging Th...

Страница 16: ...Connection for material supply input M M Connection of fluid circulation line output M R Connection for round jet ST A Connection for control air OPEN ST Z Connection of control air CLOSED optional Th...

Страница 17: ...d cautiously when working on or near sharp edges and pointed corners Wear protective gloves if in doubt 6 2 General installation information Adhere to the following general information for the install...

Страница 18: ...pter Fig 3 1 from the other side Fig 3 Installing the automatic spray gun 1 Fasten the adapter Fig 3 1 with the retaining bolts Fig 3 2 to a suitable construction 2 The main element is either plugged...

Страница 19: ...by the symbols and 2 Press the lever Fig 4 3 in and pull the main element Fig 4 1 off the adapter Fig 4 4 Mounting the main elements 1 Turn the lever Fig 4 3 to the unlocking position 2 Insert the mai...

Страница 20: ...lements 1 Push the main element Fig 5 1 onto the adapter Fig 5 2 2 Screw on the main element Fig 5 1 and adapter Fig 5 2 with the screw Fig 5 3 6 5 Nozzle fixing optional Flat jet nozzles can be adjus...

Страница 21: ...ICE Property damage due to incorrect operation The flat jet nozzle may only be turned anti clockwise 3 Tighten cap nut 6 6 Connecting the automatic spray gun See also Chapter 6 7 Connection scheme on...

Страница 22: ...ally via the optional connection ST Z Chapter 6 8 Preliminary air con trol on page 23 3 Connecting the atomising air n Connect connection round jet to R Fig 7 n Connect connection flat jet to F Fig 7...

Страница 23: ...iner F Flat jet air R Round jet air ST A Open control air ST Z Close control air double controller optional M Fluid connection M Circulation connection optional 6 8 Preliminary air control Absolutely...

Страница 24: ...ON ST Z Control air OFF double controller p Air ON 0 Air OFF t Time t1 Time until the atomiser air is stable t2 Automatic spray gun in operation t3 Time until the nozzle is blown clean Operating inst...

Страница 25: ...se for damage and tight fit Adhere to the spray media manufacturer s specifications in the safety data sheet Make sure that the connected compressed air is oil free and free of solid matter WARNING Li...

Страница 26: ...use sharply abrasive chemically aggressive very hot or very cold spray media without first consulting with and receiving approval from Krautzberger GmbH n Adhere to the safety data sheets of the spray...

Страница 27: ...ed 2 Close the control air connection St A 3 Open material supply Depending on the type of material supply the opening of the material supply is car ried out By opening the connection tap By applying...

Страница 28: ...ern by varying the air and spray fluid pressure If you cannot achieve satisfactory results this way you should experiment with other nozzle sizes To reduce overspray and the concentration of harmful s...

Страница 29: ...own 1 End the spray procedure by switching off the control air connection St A Fig 11 1 2 Close the material supply and switch off the fluid pressure pump or the pressure container if necessary 3 If n...

Страница 30: ...tment CAUTION Risk of injury through compressed air Uncontrolled leaks of compressed air can lead to serious injuries Prior to any work on the device all compressed air lines must be closed and bleed...

Страница 31: ...ialised personnel Change needle seals Chapter 8 6 Changing the needle seals on page 37 Specialised personnel Always replace material nozzle and material needle at the same time Chapter 8 4 Changing th...

Страница 32: ...t the supply of cleaning product by switching off the fluid pressure pump or the pres sure container 9 Blow out cleaning product residue by briefly switching on the control air 10 Switch off the compr...

Страница 33: ...zzles 1 The air distributor ring Fig 12 1 is only required for flat jet nozzles When fitting the automatic spray gun with round or flat jet nozzles the air distributor ring Fig 12 1 is not mounted but...

Страница 34: ...design of the cover slightly anti clockwise and remove it 3 Remove the pressure spring Fig 13 4 and if necessary the seal Fig 13 5 only for double controller 4 Screw a screw Fig 13 1 into the control...

Страница 35: ...dle Fig 14 4 from the control piston Fig 14 3 7 WARNING Risk of injury through the use of incorrect spare parts Check the condition of the seals Fig 14 1 and 2 replace the seals if necessary Automatic...

Страница 36: ...Fig 15 2 with the control piston Fig 15 3 into the main element Fig 15 1 Fig 16 Attaching the fluid needle 4 Unscrew the screw Fig 16 2 from the control piston Fig 16 6 and screw it into the main ele...

Страница 37: ...ge 34 Fig 17 Removing the needle seals 2 Unscrew the clamping screw Fig 17 4 with a box spanner 3 Remove the slotted ring Fig 17 5 from the clamping screw Fig 17 4 4 Remove the bracket Fig 17 2 and sl...

Страница 38: ...ing Fig 17 5 is correctly positioned in the clamping screw Fig 17 4 Fig 18 Installation state 3 Place the bracket Fig 17 2 with the slotted ring Fig 17 1 onto the material needle and then slide it int...

Страница 39: ...auto matic spray gun on page 31 Spray pattern concen trated on the left or right side n Dirty air nozzle n Dirty fluid nozzle Clean nozzles Chapter 8 3 Cleaning the auto matic spray gun on page 31 He...

Страница 40: ...Chapter 8 6 Changing the needle seals on page 37 Fluid nozzle drips n Worn or damaged fluid needle n Change fluid needle Chapter 8 5 Changing the fluid needle on page 34 n Dirty or damaged fluid nozzl...

Страница 41: ...stomer Care Krautzberger GmbH Customer service Stockbornstr 13 65343 Eltville am Rhein 49 6123 698151 customercare krautzberger com Automatic spray gun RA 5 ENGLISH 200 0319 200 0321 200 0323 200 0324...

Страница 42: ...g easier please provide the following information Serial number Model product name Designation Item number according to spare parts list Quantity Desired shipping method post freight sea air express D...

Страница 43: ...on visit us on the Internet www krautzberger com or contact your Krautzberger specialist dealer consul tant or our office staff Here are a few examples n Air nozzles n Fluid needles n Fluid nozzles n...

Страница 44: ...terial as well as remaining processing materials in an environmentally friendly manner Afterwards properly clean components and modules and take them apart in compliance with appli cable local occupat...

Страница 45: ...esign 0 55 kg Weight stainless steel housing 0 97 kg female internal thread 13 2 General specifications Specification Value Unit Working pressure control air St max 8 bar Working pressure spray fluid...

Страница 46: ...14 Declaration of incorporation Fig 20 Declaration of incorporation Operating instructions T Dok 449 GB Rev 7 mail krautzberger com www krautzberger com GB 46...

Страница 47: ...__________________________________________________________________ ______________________________________________________________________________ ______________________________________________________...

Страница 48: ...______________ ______________________________________________________________________________ ______________________________________________________________________________ ___________________________...

Страница 49: ...______________________ ______________________________________________________________________________ ______________________________________________________________________________ ___________________...

Страница 50: ...tion description 5 H Health 13 I Item number 6 M Measurements 45 Model plate 6 N Noise emission 45 O Operating pressures 45 Owner 12 P Personnel 9 Pictograms 7 R Recycling 44 S Serial number 6 Sound p...

Страница 51: ...T Temperature specifications 45 Troubleshooting table 39 U User qualification 9 W Weight 45 Automatic spray gun RA 5 ENGLISH 200 0319 200 0321 200 0323 200 0324 GB 51...

Страница 52: ......

Страница 53: ...autzberger GmbH Stockbornstrasse 13 D 65343 Eltville am Rhein Germany Hotline 49 0 6123 698 222 Head Office 49 0 6123 698 0 Fax 49 0 6123 698 200 Email mail krautzberger com Internet www krautzberger...

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