Krautzberger 200-0356 Скачать руководство пользователя страница 14 | Manualshive

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5 Installation

Personnel:

n

Qualified personnel

Protective equipment:

n

Safety shoes

WARNING!

Health hazard!

In conjunction with any use in food and pharmaceutical applications, only use food oils fea-
turing the viscosity class HL 32.

5.1 General installation information

Adhere to the following general information for the installation:

n

Only carry out the installation and commissioning according to the steps described in this
operating manual.

n

Always observe the applicable country-specific safety, accident prevention, occupational
safety, and environmental protection regulations applicable for the area of use for the pneu-
matic agitator.

n

Only use hose lines with a maximum length of 3 m and a diameter of 8-9 mm.

n

Reduce the supply air through the installation of a pressure regulator to a maximum of 6 bar.

n

Provide a cut-off device (e.g. ball valve) at a suitable location for a simple activation and deac-
tivation of the pneumatic agitator. Slowly open the cut-off device.

n

In addition, install suitable pressure regulator with pressure gauge in the supply line in order
to adjust the rotational speed.

n

Only operate pneumatic agitator in vertical position with agitator impellers facing down.

n

Operate the pneumatic agitator with processed, dried compressed air (air quality pursuant to
DIN ISO 8573-1: grade 4).

n

Krautzberger recommends using a maintenance unit.

n

A pressure relieve screw has been placed on the side of the adapter plate of the compressed-
air motor. It must not be covered up under any circumstances and the exhaust air must not be
reduced.

n

Maintain minimum clearances for the agitator impellers (

Chapter 12.3 ‘Dimensions and

clearances’ on page 40

).

Operating instructions

T-Dok-031-GB-Rev.4

[email protected], www.krautzberger.com

GB–14

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Содержание 200-0356

Страница 1: ...Article no 200 0356 Translation of the original operating instructions T Dok 031 GB Rev 4 GB Pneumatic agitator RL 72 Operating instructions...

Страница 2: ...of the device Due to optional finishing variants it is possible that the figures shown in this operating manual deviate from your device Information about explosion protection Many of our competitors...

Страница 3: ...very condition 12 3 3 Storage 12 3 4 Unpacking 12 4 Overview 13 5 Installation 14 5 1 General installation information 14 5 2 Install agitator 15 5 3 Connecting compressed air supply 16 5 4 Dismantlin...

Страница 4: ...Technical data 39 12 1 Dimensions 39 12 2 General specifications 39 12 3 Dimensions and clearances 40 13 Declaration of conformity 42 14 Index 43 Operating instructions T Dok 031 GB Rev 4 mail krautzb...

Страница 5: ...st be firmly mounted to the container cover or installed on a lifting system The actuation takes place via a compressed air motor 1 2 Identification Type max rotational speed rpm Torque Nm Product num...

Страница 6: ...death or severe injuries if it is not averted CAUTION This combination of symbol and signal word indicates a possibly dangerous situation which can cause slight injuries if it is not averted NOTICE T...

Страница 7: ...sts ref erences and other elements Identification Explanation Step by step instructions Results of procedural steps References to sections in this manual and other applicable docu ments Lists without...

Страница 8: ...or the legal product stew ardship for the protection of the user the personnel or third parties Owner responsibilities The machine is used in an industrial environment The owner of the machine is ther...

Страница 9: ...e covered up under any circumstances and the exhaust air must not be reduced Only operate pneumatic agitator in installed condition and in closed containers Only operate pneumatic agitator in vertical...

Страница 10: ...t disposal Incorrect disposal may cause environmental hazards Electric scrap electronic components lubricants and other auxiliary materials must be disposed of by authorized specialized companies Batt...

Страница 11: ...nce work and serv icing 2 8 Course of action in an emergency In principle the applicable national regional and internal company regulations concerning the course of action in case of an emergency must...

Страница 12: ...to 35 C n Relative atmospheric humidity max 60 n For storage for longer than 3 months check the general condition of all parts and the pack aging on a regular basis If necessary refresh or renew the...

Страница 13: ...w 3 Bracket 4 Throttle valve 5 Compressed air motor 6 Nut 7 Flooding sleeve 8 Agitator shaft 9 Agitator Air contaminated with oil may escape from the pressure relieve screw and may then settle on the...

Страница 14: ...regulator to a maximum of 6 bar n Provide a cut off device e g ball valve at a suitable location for a simple activation and deac tivation of the pneumatic agitator Slowly open the cut off device n I...

Страница 15: ...e again check position and condition of the sealing Fig 2 1 Fig 3 Installation 4 Mount the agitator on the cover Fig 3 1 For this purpose screw the nut Fig 3 2 onto the gear box housing Fig 3 3 tighte...

Страница 16: ...ting compressed air supply Fig 5 Connecting compressed air supply 1 Connect the compressed air supply to the compressed air port Fig 5 1 2 Check all connections for a tight fit Operating instructions...

Страница 17: ...ding sleeve Fig 6 5 2 Unscrew threaded pin Fig 6 3 from coupling part Fig 6 4 3 Remove the coupling part Fig 6 4 from the gear box housing Fig 6 2 4 Unscrew nut Fig 6 1 from the gear box housing Fig 6...

Страница 18: ...Adhere to the following information concerning the operation of the agitator n Check all compressed air hoses and material hose lines for damage and a tight fit prior to operation n Adhere to officia...

Страница 19: ...are use adhere to the documentation of the compressed air container 6 1 Set rotational speed Fig 7 Set rotational speed Set rotational speed via the slotted head screw in the throttle valve Fig 7 1 n...

Страница 20: ...not possible to stipulate these intervals they must be determined during the operation of the unit The time intervals listed in the following must not be exceeded Interval Maintenance work Personnel w...

Страница 21: ...to contamination Sticky residue on agitator impellers or agitator shaft can lead to imbalance or to blockages Residue accumulation on the drive parts can impact the heat dissipation Clean the entire a...

Страница 22: ...Tightly screw in agitator Fig 8 2 with the threaded pin Fig 8 3 7 4 Disassembling and assembling gear box and compressed air motor In the following the complete disassembly and the complete assembly o...

Страница 23: ...tling agitator on page 17 Fig 9 Drain gear oil 3 Drain gear oil For this purpose unscrew the pressure relieve screw Fig 9 29 with sealing ring Fig 9 30 and catch the gear oil in a suitable container 4...

Страница 24: ...ng Fig 10 1 with the actuation shaft Fig 10 4 Fig 11 Disassemble gear box 3 Disassemble sealing Fig 11 19 support ring Fig 11 20 and circlip Fig 11 21 in sequence 4 Pull out actuation shaft Fig 11 4 w...

Страница 25: ...g 12 1 disassemble successively the ball bearing outer ring Fig 12 16 circlip Fig 12 18 sealing Fig 12 17 and additional cir clip Fig 12 18 6 On the front of the gear box housing Fig 12 1 disassemble...

Страница 26: ...ar wheel Fig 13 6 spring washer Fig 13 9 and pressure disc Fig 13 8 from the shaft of the turbine wheel Fig 13 3 Disassembling the compressed air motor Fig 14 Disassembling the compressed air motor 10...

Страница 27: ...13 Pull turbine housing Fig 15 2 off the bearing cover 1 14 Take off sealing Fig 15 24 15 Pull out turbine wheel Fig 15 3 with the shims Fig 15 12 16 Disassemble respectively the ball bearings Fig 15...

Страница 28: ...g cover Fig 16 1 and the turbine housing Fig 16 2 3 Place sealing Fig 16 24 onto the bearing cover Fig 16 1 4 Put together turbine cover Fig 16 2 and bearing cover Fig 16 1 At the same time install th...

Страница 29: ...e sealing Fig 17 24 will not be damaged during the process 8 Use Loctite 638 screw adhesive to glue control wheel Fig 17 11 onto the shaft of the tur bine wheel Fig 17 3 Assembling gear box Fig 18 Ass...

Страница 30: ...tion on the circlip Fig 19 18 13 If previously dismantled insert the circlip Fig 19 18 from the outside into the gear box housing Fig 19 1 and press the ball bearing Fig 19 15 to the end position on...

Страница 31: ...W rth surface sealant Orange 18 Insert intermediate gear wheel Fig 21 5 with shim Fig 21 14 into the needle sleeve Fig 21 13 19 Carefully slip gear box housing Fig 21 1 onto the bearing cover Ensure t...

Страница 32: ...ransmission oil 21 Add 180 ml gear oil SAE 80W and screw in pressure relieve screw Fig 22 29 with new sealing ring Fig 22 30 Operating instructions T Dok 031 GB Rev 4 mail krautzberger com www krautzb...

Страница 33: ...pter 5 4 Dismantling agitator on page 17 Fig 23 Drain gear oil 3 Drain gear oil For this purpose unscrew the pressure relieve screw Fig 23 29 with sealing ring Fig 23 30 and catch the gear oil in a su...

Страница 34: ...g 24 Adding gear oil Add 180 ml gear oil SAE 80W and screw in pressure relieve screw Fig 24 29 with new sealing ring Fig 24 30 Operating instructions T Dok 031 GB Rev 4 mail krautzberger com www kraut...

Страница 35: ...ing block sealings replaced by manufacturer con tact information on last page Unusual sounds during oper ation Defective bearing Have bearing replaced by manu facturer contact information on last page...

Страница 36: ...please provide the following information Serial number Model product name Designation Item number according to spare parts list Quantity Desired shipping method post freight sea air express Delivery a...

Страница 37: ...ww krautzberger com or contact your Krautzberger specialist dealer consultant or our office staff Here are a few examples n Filling level sensors n Pump lift devices n Non pressure and pressurised con...

Страница 38: ...NMENT Environmental hazard due to incorrect disposal Incorrect disposal may cause environmental hazards Electric scrap electronic components lubricants and other auxiliary materials must be disposed o...

Страница 39: ...ed air motor 3 2 kg 12 2 General specifications Specification Value Unit Operational pressure dry max 8 bar Torsional moment at 6 bar 1 5 Nm Rotational speed max 100 min 1 Air consumption at 6 bar 160...

Страница 40: ...12 3 Dimensions and clearances Dimensions Fig 25 Dimensions Operating instructions T Dok 031 GB Rev 4 mail krautzberger com www krautzberger com GB 40...

Страница 41: ...lue L1 Minimum clearance to container wall for one agitator impeller 20 mm Minimum clearance to container wall for two agitator impellers 40 mm L2 Minimum clearance between the agitator impellers 50 m...

Страница 42: ...13 Declaration of conformity Fig 27 Declaration of conformity Operating instructions T Dok 031 GB Rev 4 mail krautzberger com www krautzberger com GB 42...

Страница 43: ...unction 5 I Intake air 14 O Operation 18 Overview 13 Owner 8 P Personal protective equipment 8 Personnel 7 Product number 5 Protective equipment 8 S Spare parts 20 Storage 12 Symbols in this manual 6...

Страница 44: ......

Страница 45: ...Krautzberger GmbH Stockbornstrasse 13 65343 Eltville am Rhein Germany Hotline 49 0 6123 698 222 Reception 49 0 6123 698 0 Fax 49 0 6123 698 200 Email mail krautzberger com Internet www krautzberger co...

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