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46

 MAINTENANCE

14.0  MAINTENANCE

ATTENTION: Installation and repair shall only be done by a 
qualified service person. The appliance should be inspected 
before use by a qualified service person. This appliance is 
required to be inspected at least once a year by a professional 
service person.
WARNING: The appliance area must be kept clear and free 
from combustible materials, gasoline and other flammable 
vapors and liquids.
IMPORTANT: The compartment below the firebox must be 
cleaned at least once a year. More frequent cleaning may 
be required due to excessive lint from carpeting, bedding 
materials, etc. It is imperative that the control compartments 
and circulation air passageways of the appliance be kept clean. 
Use a vacuum to clean all components. 

14.1  Burner and Pilot System 

The burner assembly may be removed for easier access. Refer to 
Section 9.3 Control Board Removal and Installation on page 32 
for removal and installation.

Performed by

:  Qualified Service Person

Frequency

: Annually

Action

:

•  Vacuum all components of the burner system.

•  Visually check burner ports for blockage, especially near the 

pilot.

•  Visually check pilot light and burner flame pattern when in 

operation. Flames should be steady, not lifting or floating.

14.2  Fans

CAUTION: Label all wires prior to disconnection when servicing 
controls. Wiring errors can cause improper and dangerous 
operation. Verify proper operation after servicing. 

Performed by

:   Qualified Service Person

Frequency

:  Every 6 months

Action

•  Disconnect the fans from electrical current and vacuum. 

•  The bearings are sealed and require no oiling.

14.3  Vent System

NOTE: If the vent-air intake system is disassembled for any 
reason, reinstall per instructions provided with installation. 
Refer to Section 8.0 Venting on page 24.

Performed by

:  Qualified Service Person

Frequency

: Annually

Action

:

•  Examination of the vent system is required.

•  The flow of combustion and ventilation air must not be 

obstructed.

14.4  Glass Assembly

CAUTION: Do not operate appliance with the glass assembly 
removed, cracked, or broken. Use protective gloves to 
handle any broken or damaged glass assembly components. 
DO NOT SUBSTITUTE MATERIALS.  
WARNING: Avoid striking or slamming glass assembly. Avoid 
abrasive cleaner. DO NOT clean glass while it is hot.
IMPORTANT: Any safety screen, guard, or barrier removed for 
servicing the appliance must be replaced prior to operating the 
appliance. 

Performed by

: Homeowner

Frequency

: Annually

Action

•  Prepare a work area large enough to accommodate the glass 

assembly on a flat, stable surface. 

•  Remove safety screen and glass frame assembly. 

•  Clean glass with a soft cloth and a non-abrasive cleaner. 

•  Reinstall glass assembly and safety screen. 

Performed by

:  Qualified Service Person

Frequency

: Annually

Action

•  Inspect the glass for cracks, scratches, and nicks.

•  Verify the glass assembly is properly intact and not damaged. 

•  Replace the glass and the assembly #B41-057T as 

necessary.

•  Only Hussong Mfg. Co., Inc. will supply the replacement of 

glass assembly as a complete unit. 

BURNER

ORIFICE

BURNER PORTS

Figure 14.1, Burner and Pilot System

Содержание BAY-41-L

Страница 1: ...RE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury death or property damage This appliance may be installed in an aftermarket permanently located manufactu...

Страница 2: ......

Страница 3: ...r safety We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong President Dudley Hussong Board Chairman Homeown...

Страница 4: ......

Страница 5: ...TERMINATION LOCATIONS 22 7 1 Vertical Vent Cap Termination 22 7 2 Minimum Termination Clearances 23 8 0 VENTING 24 8 1 Rear Vent Conversion Instructions 24 8 2 Approved 4 x 65 8 Vent Systems 26 8 3 V...

Страница 6: ......

Страница 7: ...accordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 1 2 3 Signage A metal or plastic identification plate shall be permanently mounted to the...

Страница 8: ...kPa 11 WC 2 74 kPa Manifold Pressure Low 1 1 WC 0 27 kPa 2 9 WC 72 kPa Orifice Size DMS 42 53 2 2 1 Altitude Adjustment This appliance may be installed at higher altitudes Please refer to National Fu...

Страница 9: ...nt Center Floor to Rear Vent Center Inches 34 1 2 40 3 4 21 3 4 17 37 5 8 29 5 16 10 6 1 8 2 3 4 7 1 4 28 3 8 Millimeters 876 1035 553 431 955 745 254 156 70 184 721 21 553mm 7 184mm 17 431mm 25 16 58...

Страница 10: ...lation options TOP AND SIDES OVERLAP NO OVERLAP INSIDE FIT TOP AND SIDES OVERLAP TOP AND SIDES OVERLAP TOP AND SIDES OVERLAP TOP AND SIDES OVERLAP TOP AND SIDES OVERLAP B41 PSF B41 FRSF B41R MSF B41A...

Страница 11: ...ly non combustible material in this area for the entire width of the fireplace DO NOT use wood sheetrock et cetera in this zone Top stand off brackets must be formed and attached prior to positioning...

Страница 12: ...8 717mm 41 1048mm 17 445mm 41 1048mm 13mm 41 1048mm 565 16 1431mm 283 16 716mm 6mm 3913 16 1012mm 13 331mm 13mm 17 445mm 41 1048mm TYPICAL VERTICAL INSTALLATION TOP VENT TYPICAL HORIZONTAL INSTALLATIO...

Страница 13: ...sing a hearth adjust the rough opening size as necessary to maintain minimum clearance requirements If masonry is to be used optional prepare the necessary foundation for the masonry load When masonry...

Страница 14: ...n Adjust the wall pass through rough opening dimensions as necessary to maintain clearance requirements Follow vent pipe manufacturer s installation instructions for vent installation Flex pipe vent s...

Страница 15: ...metal screws 1 Register cover with screws 4 Sheet rock screws 1 Duct collar 3 Flange nuts 1 Fan assembly 1 Strapping cord 1 Fan housing cover plate 3 Wire nuts 1 Speed control mounting bracket 2 Fan w...

Страница 16: ...allow for sheetrock installation 5 Secure the mounting bracket to framing with the provided 4 sheetrock screws 6 Install the junction box on the wall at desired location The junction box is used to h...

Страница 17: ...speed control through the mounting bracket Secure with the mounting nut 4 Secure mounting bracket to the junction box with the 2 screws provided 5 Center the register cover over the fan housing cover...

Страница 18: ...g away from the fireplace 3 Secure the nailing flanges to the fireplace with screws provided through the slots in nailing flanges 4 Bend perforation on nailing flange until parallel with fireplace fac...

Страница 19: ...MUM WHEN VENTING FROM REAR VENT EXITS NON COMBUSTIBLE ZONE 54 in 1372mm MINIMUM FOR TOP VENTING MINIMUM HORIZONTAL VENT TERMINATIONS USE THE DIMENSION THAT PROVIDES THE MOST HEIGHT CLEARANCE TO COMBUS...

Страница 20: ...screen front until the notched tabs are firmly in position verifying the depth accommodates finish material To remove safety screen lift the screen up and out of slots 5 3 3 Overlap Fit Direct Mount...

Страница 21: ...Pa For test pressures equal to or less than psi 3 5 kPa the appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve A listed and Commonwealth of Ma...

Страница 22: ...2 5 0 76 Over 10 12 to 11 12 3 25 0 99 Over 11 12 to 12 12 4 0 1 22 Over 12 12 to 14 12 5 0 1 52 Over 14 12 to 16 12 6 0 1 83 Over 16 12 to 18 12 7 0 2 13 Over 18 12 to 20 12 7 5 2 27 Over 20 12 to 2...

Страница 23: ...combustion air inlet to any other appliance 12 in 30 cm 9 in 23 cm K Clearance to mechanical air supply inlet 6 ft 1 83 m 3 ft 91 cm above if within 10 ft 3 m horizontally Massachusetts 10 ft 3 m L Cl...

Страница 24: ...nents removed from the top vent exit will be reinstalled for the rear vent 8 1 1 Remove Top Vent Collars 1 2 3 1 2 3 8 1 2 Remove Back Vent Combustion Air Intake and Exhaust Collars REMOVE THE ATTACHM...

Страница 25: ...APPLIANCE REAR VERIFY GASKET IS IN PLACE SECURE WITH 6 SCREWS PREVIOUSLY REMOVED INSTALL 6 168mm COMBUSTION AIR INTAKE COLLAR TO APPLIANCE REAR VERIFY GASKET IS IN PLACE SECURE WITH 4 SCREWS PREVIOUS...

Страница 26: ...cking the vent connection to the appliance after the fireplace is installed 8 3 1 Vent Section Clearances Table 8 1 Vertical Pipe Section Clearances Surface Sides All Approved Venting 1 in 25 mm Table...

Страница 27: ...n 381 mm 6 in 152 mm 48 in 1219 mm Table 8 5 NG LPG Max Vertical Max Horizontal Combination Maximum Vertical Rise Maximum Horizontal Run Total Length 20 ft 6 1 m 20 ft 6 1 m 40 ft 12 9 m Maximum numbe...

Страница 28: ...imum Maximum Vertical Terminations Horizontal to Vertical Venting Minimum Vertical Length Maximum Vertical Length 90 elbow 3 ft 914 mm 50 ft 15 2 m Table 8 9 NG LPG Max Vertical Max Horizontal Combina...

Страница 29: ...any unfaced insulation products listed as non combustible per ASTM E 136 3 Apply a liberal bead of exterior sealant around outer edge of termination box A placing assembly through the wall pass throu...

Страница 30: ...g loaded latches securing the glass assembly at the bottom of the firebox 2 Pull the spring loaded latches out and down to release the bottom of the glass assembly 3 Life glass assembly up and off of...

Страница 31: ...th the kit Log numbers are located on the bottom of each log Refer to the following instructions and illustrations for proper log placement 1 Position the ember panel in front of the burner 2 Align th...

Страница 32: ...d 10 Remove and save 8 screws securing the control board 11 Lift the control board out of the firebox being careful not to damage the sealing gasket underneath 9 3 2 Control Board Installation 1 Place...

Страница 33: ...or remove the grounding prong from this plug 10 1 Electrical Specifications This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes...

Страница 34: ...halogen bulbs facing to the front of the fireplace Verify light lead wires are pulled to the left of the light bracket 6 Remove access plate on the control board located left of the pilot assembly 7...

Страница 35: ...ill not operate follow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier OPERATING INSTRUCTIONS NOTE When this fireplace is initially lit condensation will...

Страница 36: ...osition for remote control operation of the main burner and fireplace features 11 3 Reset the System for Manual Operation 1 Set the ON OFF rocker switch to OFF position 2 Press the red SWI button on t...

Страница 37: ...imately 2 seconds move the switch to the ON position The ignition sequence will start again 11 6 1 2 Remote Control ON OFF Key 1 Press the remote control ON OFF key to turn the system OFF 2 After appr...

Страница 38: ...lot option The standing pilot will keep the firebox warm and establish a draft in the vent which allows the main burner to ignite with less air flow disruption When the system is OFF the LCD screen wi...

Страница 39: ...be set to a desired temperature to control a room s comfort level To activate this function 1 Press the thermostat key The LCD screen will display a temperature bulb graphic the room temperature and s...

Страница 40: ...ode Fan s will operate at previous setting There is no delay in start up or stop time 11 8 9 Accent Light Kit The light intensity can be adjusted through 6 levels 1 Press the mode key to index to the...

Страница 41: ...ximum recommended pressure settings 4 Turn off burner and pilot 5 Disconnect hose and tighten the inlet IN pressure tap by turning screw clockwise Screw should be snug Do not over tighten 6 Relight pi...

Страница 42: ...may lift off the burner Table 12 3 Factory Set Venturi Openings Fuel Air Shutter Opening Natural Gas 1 8 in 3 mm LP Gas 5 8 in 16 mm 12 2 1 1 Venturi Adjustment NOTE If soot is present on the glass ch...

Страница 43: ...securing termination access panel located on the fireplace baffle 4 Bend the tabs on the restrictor included in fireplace components packet to approximately 80 angles This will create tension when th...

Страница 44: ...propane gas in tank Check LP propane tank Refill if necessary Low gas pressure Consult a plumber or a gas supplier Can be caused by situations such as a bent line too narrow diameter or pipe or a low...

Страница 45: ...to be opened slightly to allow more air into the gas mix Refer to Section 12 2 1 Burner Venturi on page 42 Incorrect vent cap installation Adjust if necessary Vent cap blockage Remove debris if neces...

Страница 46: ...Service Person Frequency Every 6 months Action Disconnect the fans from electrical current and vacuum The bearings are sealed and require no oiling 14 3 Vent System NOTE If the vent air intake system...

Страница 47: ...551 1 Conversion Kit LPG LCK B41L S Transmitter Remote Control 700 408 Burner Assembly B41L 135 Pilot Orifice NG 51 700 296 Pilot Orifice LPG 35 700 168 LOG SET 8 Piece Log Set B41 500 Ember panel B41...

Страница 48: ......

Страница 49: ...ng Manufacturing Co Inc s behalf any additional obligation of liability connected with the unit It is expressly agreed and understood that this warranty is Hussong Manufacturing Co Inc s sole obligati...

Страница 50: ......

Страница 51: ...efective component s It is expressly agreed and understood that this Lifetime Warranty is Hussong Manufacturing Co Inc s sole obligation and original purchaser s exclusive remedy for defective firepla...

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