kozy heat ALP-36-G Скачать руководство пользователя страница 47

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TROUBLESHOOTING  

Before proceeding with the steps in the following troubleshooting guide, verify the power supply is present and receiver batteries and/or 
battery pack are fresh and installed with correct polarity. 
 
Make sure all connections between wire harnesses and system components are proper and positive.  
 
Make sure communication link between remote control and IFC control module is established. 
 
Verify inlet pressure meets the recommended inlet pressure. If necessary adjust line pressure regulator. 

ATTENTION 

TROUBLESHOOTING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN. 

Electrical power interrupted or disconnected. Restore electrical power to fireplace or use battery back-up.  Ensure batteries are fully 
charged if using battery back-up as power source.    
 
Verify gas supply is turned on. Check remote shut-off valves  from  fireplace. Usually there is a valve near the main. There may be 
more than (1) valve between the fireplace and the main.   
 
Low  gas pressure. Low gas pressure can be caused by several  situations such as a bent  line, too narrow diameter pipe, or low  line  
pressure. Consult with plumber or gas supplier. 

 

 
No LP in tank.  Check LP (propane) tank. Refill if necessary.   

 

Wiring  disconnection.  Use  wiring  schematic  in  this  manual  to  determine  that  all  wiring  connections  are  secure  and  correct. 

 

Pilot flame not making contact with flame rectification sensor on pilot assembly. This valve is equipped with a pilot flame adjustment 
screw. Adjust as necessary. 

 

 

Pilot adjustment screw not sealed. Seal pilot adjustment screw. Do not over tighten.

 

PILOT WILL NOT LIGHT / STAY LIT 

PILOT FLAME ALWAYS ON / WILL NOT EXTINGUISH 

System set to CPI mode.  Set system to IPI mode.

 

MAIN FLAME WILL NOT LIGHT 

ON/OFF rocker switch in OFF position. Switch to ON position. 

 

Remote not working properly.  Replace batteries. 

 

Remote set to thermostat  mode and there is no call for heat.  Adjust heat setting.

 

 

Thermostat disconnected or set too high. Set thermostat to lower temperature setting. 

 

Ensure pilot flame will ignite. If not, see pilot flame troubleshooting above. 

 

Ensure pilot flame is properly located to ignite main flame. 

 

Plugged main burner orifice. 

 

Wiring disconnection / improper wiring.  Check for faulty or incorrect wiring. 

 

Verify gas supply is turned on. 

 

Low gas pressure.  Low gas pressure can be caused by several situations such as a bent line, too narrow diameter pipe, or low line  

pressure. Consult with plumber or gas supplier.

 

Содержание ALP-36-G

Страница 1: ...life WARNING This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the...

Страница 2: ...stomer safety as well We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong Dudley Hussong President Board Cha...

Страница 3: ...ion 4 SPECIFICATIONS Fireplace Dimensions 5 Clearances 5 Additional Components Required 6 Installation Overview 6 Placement Clearance Requirements 7 Television Positioning Considerations 7 FIREPLACE P...

Страница 4: ...tructed Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies The glass front or any part removed for servicing the appliance must be replaced p...

Страница 5: ...appliance or equipment The sign shall read in print no less the one half inch 1 2 in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The state or local gas inspector of the side...

Страница 6: ...Top of unit face to ceiling 30 5 16 770mm Side of finishing edge to adjacent sidewall 6 152mm Unit front to combustibles 36 914mm Mantel 9 229mm deep from floor fireplace is sitting on 47 1194mm Figu...

Страница 7: ...trical hook up Install any standard or optional electrical components at this time 8 Complete venting installation 9 Secure fireplace to framing with nailing flanges Verify all clearances at this poin...

Страница 8: ...ts solely on the homeowner Hussong Manufacturing will not be held liable for any adverse effects on a TV located near a Kozy Heat Fireplace that may be caused by heat TV operating temperature is also...

Страница 9: ...arances must be maintained Top stand off brackets are not load bearing BACK STAND OFF BRACKETS AS SHIPPED BACK STAND OFF BRACKETS INSTALLED Figure 8a Top stand off brackets and the stand off heat shie...

Страница 10: ...ailing flange until parallel with fireplace face Do not bend toward fireplace face 4 Position framing stud against 1 2 13mm long stand off located on backside of nailing flange Secure with nails or sc...

Страница 11: ...arth adjust rough opening size as necessary to maintain clearance requirements If installing optional 970 Heat Duct Kit refer to instructions in Supplemental Installation and Homeowner Information man...

Страница 12: ...ing fireplace chase must comply with all clearances as outlined in this manual and be constructed in compliance with local building codes Outside walls should be insulated to prevent cold air from ent...

Страница 13: ...erial dimensions It is acceptable to pre drill holes and use self tapping screws to attach non combustible material to fireplace face with the exception of the lower left corner See Figure 12c Do not...

Страница 14: ...PT2 must be used on all horizontal vent runs The horizontal heat shield included with this fireplace must be installed when incorporating minimum horizontal venting This applies to Nat and LP minimum...

Страница 15: ...ANTEL REQUIREMENTS WARNING Non combustible zone No combustible materials allowed on top of fireplace within shaded area for entire width and depth of fireplace with the exception of the header Figure...

Страница 16: ...ate Component Access Doors Nuts securing glass valance bottom Figure 15a Rotate toward center to remove and install GLASS FRAME 1 Place glass frame assembly top over tabs at top of firebox 2 Reinstall...

Страница 17: ...valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 5 kPa The appliance must be isolated from the gas supp...

Страница 18: ...stallation instructions if installing the restrictor in conjunction with venting Page 29 has information on restrictor recommendations depending on burner flame appearance and instructions on installa...

Страница 19: ...2 165mm 12 1 2 318mm wallthickness mustbe usedonallhorizontal ventruns IMPORTANT The horizontal heat shield included with this fireplace must be installed when incorporating minimum horizontal ventin...

Страница 20: ...thickness Secure to exterior wall with screws not provided FRAMING DIMENSIONS FOR 800 WPT KOZY HEAT WALL PASS THRU CUT RING OUT OF BOTH SECTIONS IF INSTALLING FLEX VENTING INSULATION HEAT SHIELD MUST...

Страница 21: ...G VENTING NAT GAS LP GAS Figure 20c MINIMUM 18 457mm min vertical rise 9 229mm min horizontal cap MAXIMUM 18 457mm min vertical rise 20ft 6 1m max horizontal cap Figure 20b 90 ELBOW HORIZONTAL VENT HE...

Страница 22: ...ireplace D Secure with 3 evenly spaced screws ILLUSTRATION ON FOLLOWING PAGE 4 Place a bead of sealant outside 5 flex pipe collar C end with EXTERNAL lip sliding it inside 5 pipe on top of fireplace D...

Страница 23: ...ING HOLES IN EXTERIOR WALL PLATE C 5 FLEX PIPE COLLAR D 5 PIPE ON FIREPLACE OR EXTENSION KIT E 8 FLEX PIPE COLLAR F 8 PIPE ON FIREPLACE OR EXTENSION KIT G VINYL SIDING PROTECTOR not shown H INTERIOR F...

Страница 24: ...914mm US J Non mechanical air supply inlet to building or the combustion air inlet to any other appliance CANADA 12 305mm US 9 229mm K Mechanical air supply inlet CANADA 6ft 1 83m US 3ft 914mm above...

Страница 25: ...2 to 20 12 7 5 2 27 Over 20 12 to 21 12 8 0 2 44 VENT TERMINATION CLEARANCES VENTING Vertical Cap Requirements Figure 24a CAUTION This appliance must not be connected to or joined with any chimney flu...

Страница 26: ...mponents packet into lamp bases Reposition bulb clips over tips of halogen bulbs Retighten screws being careful not to over tighten causing bulbs to shatter 5 Reinstall access cover securing with scre...

Страница 27: ...ory 2 Sandwich together back insulation panel with backside back enamel panel making sure enamel panel top and bottom flanges wrap around insulation panel Position assembly against firebox back wall i...

Страница 28: ...rations for proper placement 1 4 3 2 Align holes in bottom of 1 3 logs with mounting pins on burner setting down into position Place 4 log as shown AL36 500 LOG SET INSTALLATION Figure 27a Figure 27b...

Страница 29: ...mbly burner media components and burner assembly from fireplace 2 Loosen burner venturi screw make adjustment retighten screw 3 Re install burner making sure venturi is positioned over burner orifice...

Страница 30: ...be necessary If flames indicate insufficient draft lifting or ghosting flames a previously installed restrictor may need to be modified or removed RESTRICTOR INSTALLATION MODIFICATION after terminatio...

Страница 31: ...A LICENSED OR QUALIFIED SERVICE PERSON Use protective gloves to handle any broken or damaged glass assembly components The glass assembly part AL36 057T shall only be replaced as a complete unit as su...

Страница 32: ...in material or workmanship at Hussong Manufacturing Co Inc s expense including reasonable labor costs to repair or replace the defective component if a factory pre authorization is given for the repa...

Страница 33: ...he time of this Lifetime Warranty or to accept on Hussong Manufacturing Co Inc s behalf any additional obligation of liability connected with the unit Hussong Manufacturing Co Inc may fully discharge...

Страница 34: ...structions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING If the informat...

Страница 35: ...matics 4 OPERATING INSTRUCTIONS Control System Components 5 System Operations 6 9 Lighting and Shutdown 10 11 Pressure Testing 12 970 HEAT DUCT KIT OPTIONAL 970 Heat Duct Kit optional 15 17 CONVERSION...

Страница 36: ...tructed Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies The glass front or any part removed for servicing the appliance must be replaced p...

Страница 37: ...nd Propane Installation Code Local authorities or codes which have jurisdiction in your area regarding the de rate guidelines COMPONENTS LIST NATURAL GAS LP GAS MINIMUM INLET GAS PRESSURE 5 WC 1 25 kP...

Страница 38: ...ATTERY BACK UP WILL OPERATE BURNER ONLY FAN AND LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK UP POWER Figure 4a Flame Sensor SW1 Button red Igniter Pilot Pilot Burner 885 Proflame Battery Pack M...

Страница 39: ...essure tap Pilot flame adjustment Figure 5b Blue back lit LCD display ON OFF Key Thermostat Key UP DOWN Arrow Key Mode Key Transmission Thermostat OFF ON SMART Set Point Temperature Level State Flame...

Страница 40: ...and icon on the screen A single beep from IFC control module will confirm reception of the command Figure 6b Figure 6c MANUALLY CONTROL FLAME WITH REMOTE CONTROL The remote control has six 6 flame lev...

Страница 41: ...n SMART THERMOSTAT Remote Control Operation SYSTEM OPERATION Figure 7b Figure 7a KEY LOCK This function locks the keys to avoid unsupervised operation To Activate Press MODE and UP keys at same time T...

Страница 42: ...arious factors including battery quality number of ignitions changes to room thermostat set point etc When backup batteries are low a double beep will be emitted from the IFC control module when it re...

Страница 43: ...ttempt there will be a 60 second delay before the main burner lights If after this third attempt there is still no positive ignition the IFC control module will go into LOCK OUT and the red LED will b...

Страница 44: ...TION THIS IS NORMAL AND DOES NOT AFFECT THE PERFORMANCE OR LONGEVITY OF THE FIREPLACE 1 This appliance is equipped with an ignition device which automatically lights the pilot DO NOT try to light the...

Страница 45: ...to the appliance 5 Press hand held remote ON button TO TURN GAS OFF TO APPLIANCE 1 Press hand held remote OFF button 2 Turn OFF all electric power to appliance if service is to be performed 3 Manual...

Страница 46: ...high or too low contact the gas company Only a qualified gas service technician should adjust incoming gas pressure CAUTION A LOW PRESSURE READING CAN CAUSE DELAYED IGNITION 1 Loosen inlet IN pressur...

Страница 47: ...or gas supplier No LP in tank Check LP propane tank Refill if necessary Wiring disconnection Use wiring schematic in this manual to determine that all wiring connections are secure and correct Pilot...

Страница 48: ...for proper vent cap installation Blockage or vent system leaks NO REACTION TO COMMAND Backup battery pack batteries or remote control batteries low Replace batteries No communication between remote c...

Страница 49: ...1 Duct collar 3 Flange nuts 1 Fan assembly 1 Strapping cord 1 Fan housing cover plate 3 Wire nuts 1 Speed control mounting bracket 2 Fan wire connectors A junction box cover and hardware must be purc...

Страница 50: ...ocate and mark register position 2 Place register mounting bracket into opening A Level and adjust mounting bracket Side of mounting bracket should be flush with front of studs front of mounting brack...

Страница 51: ...with 4 screws provided 3 Slide speed control through mounting bracket secure with mounting nut 4 Secure mounting bracket to junction box with 2 screws provided 5 Install register cover by centering it...

Страница 52: ...and manifold pressure adjustments and orifice sizing IMPORTANT For high altitude installations Above 2000ft 610m US 4500ft 1372m Canada consult the local gas distributor or authority having jurisdicti...

Страница 53: ...3 Reinstall pilot shield with screws previously removed 4 Reinstall side log plates making sure long flanges face away from center of fireplace secure to burner heat shield with screws previously remo...

Страница 54: ...ELINES VENTURI POSITION FLAME COLOR VENTURI ADJUSTMENT Closed too far Dark orange flame with black tips Open venturi setting slightly Open too far Blue flames Close venturi setting slightly TO ADJUST...

Страница 55: ...d or qualified service person Use protective gloves to handle any broken or damaged glass assembly components The glass assembly part AL36 057T shall only be replaced as a complete unit as supplied by...

Страница 56: ...r Connection 700 653 IFC Wire Harness Assembly 700 229 Natural Gas Burner Orifice 29 700 551 Pilot Assembly Natural Gas 700 247 LP Gas Burner Orifice 47 700 551 1 Pilot Assembly LP Gas NCK AL36L S Nat...

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