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JULY 2013

ALP-36-L-REV-04

Report No. 216-S-37b-6.5

www.kozyheat.com

DIRECT VENT GAS FIREPLACE

INSTALLATION MANUAL

—

Do not store or use gasoline or other flammable vapors and liquids in the vicinity

of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS:

◙

Do not try to light any appliance.

◙

Do not touch any electrical switch: do not use any phone in your building.

◙

Immediately call gas supplier from a neighbors phone. Follow the gas supplier

instructions.

◙

If you cannot reach your gas supplier, call the fire department.

— Installation and service must be performed by a qualified installer, service
agency or the gas supplier.

WARNING: If the information in these instructions is not followed exactly, a fire
or explosion may result causing property damage, personal injury or loss of life.

WARNING

This appliance may be installed in an aftermarket permanently located,

manufactured home (USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This

appliance is not convertible for use with other gases, unless a certified kit is used.

HOT GLASS

WILL CAUSE BURNS.

DO NOT TOUCH

GLASS UNTIL COOLED.

NEVER

ALLOW CHILDREN TO TOUCH GLASS.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

IMPORTANT:

This installation manual is to be used in conjunction with SUPPLEMENTAL

INSTALLATION AND HOMEOWNER INFORMATION MANUAL. Read both manuals before installing

and operating appliance.

English and French Installation Manuals Available Through Your Local Dealer or Visit Our Website at www.kozyheat.com

Les manuels d’installation en anglais et en français sont disponibles chez votre détaillant local ou en visitant notre site Web

: www.kozyheat.com

Содержание ALP-36-G

Страница 1: ...life WARNING This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the...

Страница 2: ...stomer safety as well We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong Dudley Hussong President Board Cha...

Страница 3: ...ion 4 SPECIFICATIONS Fireplace Dimensions 5 Clearances 5 Additional Components Required 6 Installation Overview 6 Placement Clearance Requirements 7 Television Positioning Considerations 7 FIREPLACE P...

Страница 4: ...tructed Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies The glass front or any part removed for servicing the appliance must be replaced p...

Страница 5: ...appliance or equipment The sign shall read in print no less the one half inch 1 2 in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The state or local gas inspector of the side...

Страница 6: ...Top of unit face to ceiling 30 5 16 770mm Side of finishing edge to adjacent sidewall 6 152mm Unit front to combustibles 36 914mm Mantel 9 229mm deep from floor fireplace is sitting on 47 1194mm Figu...

Страница 7: ...trical hook up Install any standard or optional electrical components at this time 8 Complete venting installation 9 Secure fireplace to framing with nailing flanges Verify all clearances at this poin...

Страница 8: ...ts solely on the homeowner Hussong Manufacturing will not be held liable for any adverse effects on a TV located near a Kozy Heat Fireplace that may be caused by heat TV operating temperature is also...

Страница 9: ...arances must be maintained Top stand off brackets are not load bearing BACK STAND OFF BRACKETS AS SHIPPED BACK STAND OFF BRACKETS INSTALLED Figure 8a Top stand off brackets and the stand off heat shie...

Страница 10: ...ailing flange until parallel with fireplace face Do not bend toward fireplace face 4 Position framing stud against 1 2 13mm long stand off located on backside of nailing flange Secure with nails or sc...

Страница 11: ...arth adjust rough opening size as necessary to maintain clearance requirements If installing optional 970 Heat Duct Kit refer to instructions in Supplemental Installation and Homeowner Information man...

Страница 12: ...ing fireplace chase must comply with all clearances as outlined in this manual and be constructed in compliance with local building codes Outside walls should be insulated to prevent cold air from ent...

Страница 13: ...erial dimensions It is acceptable to pre drill holes and use self tapping screws to attach non combustible material to fireplace face with the exception of the lower left corner See Figure 12c Do not...

Страница 14: ...PT2 must be used on all horizontal vent runs The horizontal heat shield included with this fireplace must be installed when incorporating minimum horizontal venting This applies to Nat and LP minimum...

Страница 15: ...ANTEL REQUIREMENTS WARNING Non combustible zone No combustible materials allowed on top of fireplace within shaded area for entire width and depth of fireplace with the exception of the header Figure...

Страница 16: ...ate Component Access Doors Nuts securing glass valance bottom Figure 15a Rotate toward center to remove and install GLASS FRAME 1 Place glass frame assembly top over tabs at top of firebox 2 Reinstall...

Страница 17: ...valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 5 kPa The appliance must be isolated from the gas supp...

Страница 18: ...stallation instructions if installing the restrictor in conjunction with venting Page 29 has information on restrictor recommendations depending on burner flame appearance and instructions on installa...

Страница 19: ...2 165mm 12 1 2 318mm wallthickness mustbe usedonallhorizontal ventruns IMPORTANT The horizontal heat shield included with this fireplace must be installed when incorporating minimum horizontal ventin...

Страница 20: ...thickness Secure to exterior wall with screws not provided FRAMING DIMENSIONS FOR 800 WPT KOZY HEAT WALL PASS THRU CUT RING OUT OF BOTH SECTIONS IF INSTALLING FLEX VENTING INSULATION HEAT SHIELD MUST...

Страница 21: ...G VENTING NAT GAS LP GAS Figure 20c MINIMUM 18 457mm min vertical rise 9 229mm min horizontal cap MAXIMUM 18 457mm min vertical rise 20ft 6 1m max horizontal cap Figure 20b 90 ELBOW HORIZONTAL VENT HE...

Страница 22: ...ireplace D Secure with 3 evenly spaced screws ILLUSTRATION ON FOLLOWING PAGE 4 Place a bead of sealant outside 5 flex pipe collar C end with EXTERNAL lip sliding it inside 5 pipe on top of fireplace D...

Страница 23: ...ING HOLES IN EXTERIOR WALL PLATE C 5 FLEX PIPE COLLAR D 5 PIPE ON FIREPLACE OR EXTENSION KIT E 8 FLEX PIPE COLLAR F 8 PIPE ON FIREPLACE OR EXTENSION KIT G VINYL SIDING PROTECTOR not shown H INTERIOR F...

Страница 24: ...914mm US J Non mechanical air supply inlet to building or the combustion air inlet to any other appliance CANADA 12 305mm US 9 229mm K Mechanical air supply inlet CANADA 6ft 1 83m US 3ft 914mm above...

Страница 25: ...2 to 20 12 7 5 2 27 Over 20 12 to 21 12 8 0 2 44 VENT TERMINATION CLEARANCES VENTING Vertical Cap Requirements Figure 24a CAUTION This appliance must not be connected to or joined with any chimney flu...

Страница 26: ...mponents packet into lamp bases Reposition bulb clips over tips of halogen bulbs Retighten screws being careful not to over tighten causing bulbs to shatter 5 Reinstall access cover securing with scre...

Страница 27: ...ory 2 Sandwich together back insulation panel with backside back enamel panel making sure enamel panel top and bottom flanges wrap around insulation panel Position assembly against firebox back wall i...

Страница 28: ...rations for proper placement 1 4 3 2 Align holes in bottom of 1 3 logs with mounting pins on burner setting down into position Place 4 log as shown AL36 500 LOG SET INSTALLATION Figure 27a Figure 27b...

Страница 29: ...mbly burner media components and burner assembly from fireplace 2 Loosen burner venturi screw make adjustment retighten screw 3 Re install burner making sure venturi is positioned over burner orifice...

Страница 30: ...be necessary If flames indicate insufficient draft lifting or ghosting flames a previously installed restrictor may need to be modified or removed RESTRICTOR INSTALLATION MODIFICATION after terminatio...

Страница 31: ...A LICENSED OR QUALIFIED SERVICE PERSON Use protective gloves to handle any broken or damaged glass assembly components The glass assembly part AL36 057T shall only be replaced as a complete unit as su...

Страница 32: ...in material or workmanship at Hussong Manufacturing Co Inc s expense including reasonable labor costs to repair or replace the defective component if a factory pre authorization is given for the repa...

Страница 33: ...he time of this Lifetime Warranty or to accept on Hussong Manufacturing Co Inc s behalf any additional obligation of liability connected with the unit Hussong Manufacturing Co Inc may fully discharge...

Страница 34: ...structions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING If the informat...

Страница 35: ...matics 4 OPERATING INSTRUCTIONS Control System Components 5 System Operations 6 9 Lighting and Shutdown 10 11 Pressure Testing 12 970 HEAT DUCT KIT OPTIONAL 970 Heat Duct Kit optional 15 17 CONVERSION...

Страница 36: ...tructed Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies The glass front or any part removed for servicing the appliance must be replaced p...

Страница 37: ...nd Propane Installation Code Local authorities or codes which have jurisdiction in your area regarding the de rate guidelines COMPONENTS LIST NATURAL GAS LP GAS MINIMUM INLET GAS PRESSURE 5 WC 1 25 kP...

Страница 38: ...ATTERY BACK UP WILL OPERATE BURNER ONLY FAN AND LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK UP POWER Figure 4a Flame Sensor SW1 Button red Igniter Pilot Pilot Burner 885 Proflame Battery Pack M...

Страница 39: ...essure tap Pilot flame adjustment Figure 5b Blue back lit LCD display ON OFF Key Thermostat Key UP DOWN Arrow Key Mode Key Transmission Thermostat OFF ON SMART Set Point Temperature Level State Flame...

Страница 40: ...and icon on the screen A single beep from IFC control module will confirm reception of the command Figure 6b Figure 6c MANUALLY CONTROL FLAME WITH REMOTE CONTROL The remote control has six 6 flame lev...

Страница 41: ...n SMART THERMOSTAT Remote Control Operation SYSTEM OPERATION Figure 7b Figure 7a KEY LOCK This function locks the keys to avoid unsupervised operation To Activate Press MODE and UP keys at same time T...

Страница 42: ...arious factors including battery quality number of ignitions changes to room thermostat set point etc When backup batteries are low a double beep will be emitted from the IFC control module when it re...

Страница 43: ...ttempt there will be a 60 second delay before the main burner lights If after this third attempt there is still no positive ignition the IFC control module will go into LOCK OUT and the red LED will b...

Страница 44: ...TION THIS IS NORMAL AND DOES NOT AFFECT THE PERFORMANCE OR LONGEVITY OF THE FIREPLACE 1 This appliance is equipped with an ignition device which automatically lights the pilot DO NOT try to light the...

Страница 45: ...to the appliance 5 Press hand held remote ON button TO TURN GAS OFF TO APPLIANCE 1 Press hand held remote OFF button 2 Turn OFF all electric power to appliance if service is to be performed 3 Manual...

Страница 46: ...high or too low contact the gas company Only a qualified gas service technician should adjust incoming gas pressure CAUTION A LOW PRESSURE READING CAN CAUSE DELAYED IGNITION 1 Loosen inlet IN pressur...

Страница 47: ...or gas supplier No LP in tank Check LP propane tank Refill if necessary Wiring disconnection Use wiring schematic in this manual to determine that all wiring connections are secure and correct Pilot...

Страница 48: ...for proper vent cap installation Blockage or vent system leaks NO REACTION TO COMMAND Backup battery pack batteries or remote control batteries low Replace batteries No communication between remote c...

Страница 49: ...1 Duct collar 3 Flange nuts 1 Fan assembly 1 Strapping cord 1 Fan housing cover plate 3 Wire nuts 1 Speed control mounting bracket 2 Fan wire connectors A junction box cover and hardware must be purc...

Страница 50: ...ocate and mark register position 2 Place register mounting bracket into opening A Level and adjust mounting bracket Side of mounting bracket should be flush with front of studs front of mounting brack...

Страница 51: ...with 4 screws provided 3 Slide speed control through mounting bracket secure with mounting nut 4 Secure mounting bracket to junction box with 2 screws provided 5 Install register cover by centering it...

Страница 52: ...and manifold pressure adjustments and orifice sizing IMPORTANT For high altitude installations Above 2000ft 610m US 4500ft 1372m Canada consult the local gas distributor or authority having jurisdicti...

Страница 53: ...3 Reinstall pilot shield with screws previously removed 4 Reinstall side log plates making sure long flanges face away from center of fireplace secure to burner heat shield with screws previously remo...

Страница 54: ...ELINES VENTURI POSITION FLAME COLOR VENTURI ADJUSTMENT Closed too far Dark orange flame with black tips Open venturi setting slightly Open too far Blue flames Close venturi setting slightly TO ADJUST...

Страница 55: ...d or qualified service person Use protective gloves to handle any broken or damaged glass assembly components The glass assembly part AL36 057T shall only be replaced as a complete unit as supplied by...

Страница 56: ...r Connection 700 653 IFC Wire Harness Assembly 700 229 Natural Gas Burner Orifice 29 700 551 Pilot Assembly Natural Gas 700 247 LP Gas Burner Orifice 47 700 551 1 Pilot Assembly LP Gas NCK AL36L S Nat...

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