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7 - MAINTENANCE

Maintenance planning

Maintenance chart

Change fluid

Lubricate

Tighten

Replace

Check

Maintenance action

Page no.

After the first hour of operation

Drive belts - check

7-9

After the first 3 hours of operation

Bolts and fittings

7-9

After the first 50 hours of operation

Cutter bar - oil change

7-9

Bevel gearbox above the cutter bar - oil change

7-9

Daily inspection

Cutter bar - oil check

7-10

Every 10 hours

Power Take-Off (PTO) - Grease

7-12

Lubrication chart

7-13

Every 80 hours

Bevel gearbox - oil check

7-14

Every 200 hours

Cutter bar - oil change

7-15

Every 600 hours

Bevel gearbox above the cutter bar - oil change

7-17

Every six years

Hydraulic hoses

7-18

As required

Replacement of the belts

7-19

Control of balance

7-20

Replacement of blades - HDS system

7-21

Replacement of discs

7-22

Replacement of hubs

7-23

7-8

Содержание SB 2005

Страница 1: ...ORIGINAL INSTRUCTIONS according to Directive 2006 42 EC Annex I 1 7 4 1 Part number 51496434 1st edition English March 2019 SB 2005 SB 2405 SB 2805 Disc Mower OPERATOR S MANUAL...

Страница 2: ...ment safely 2 5 Traveling on public roads 2 6 Operating the implement safely 2 8 Stopping the implement safely 2 10 Maintenance 2 11 Personal Protective Equipment PPE 2 12 Safety requirements for flui...

Страница 3: ...Flow intensifiers 6 7 Drive belts 6 7 Disc and blades HDS system 6 8 7 MAINTENANCE General information Recommendations 7 1 Torque 7 4 Torque for class 12 9 7 7 Fluids and lubricants 7 7 Maintenance pl...

Страница 4: ...ontrol of balance 7 20 Replacement of blades HDS system 7 21 Replacement of discs 7 22 Replacement of hubs 7 23 Storage Pressure washing 7 25 End of season service 7 26 Ordering parts and or accessori...

Страница 5: ...11 FORMS AND DECLARATIONS EC Declaration of Conformity 11 1...

Страница 6: ......

Страница 7: ...quire advice that concerns your implement do not hesitate to contact your authorized dealer He has factory trained personnel genuine service parts and the necessary equipment to carry out your service...

Страница 8: ...ormation about any particular implement please consult your dealer Make sure that you have the most current and complete information from your dealer before you start any job ACCESSORIES AND OPTIONS Y...

Страница 9: ...ecifically authorized in writing by a KONGSKILDE representative CLEANING YOUR IMPLEMENT When you use a high pressure washer do not stand too close to the implement and avoid directing the jet at elect...

Страница 10: ...be available to enhance the performance Prohibited usage NOTICE DO NOT use this implement for another pur pose than intended by the manufacturer as described in the manual shown by the decals or in ot...

Страница 11: ...vels Greasing Replacing consumable items such as light bulbs Periodic service conversions and repairs Periodic service consists of activities that are necessary to maintain the expected life of the KO...

Страница 12: ...1 GENERAL INFORMATION must demonstrate the ability to operate and service the KONGSKILDE machine in a correct and safe manner 1 6...

Страница 13: ...KONGSKILDE dealer the model and PIN when you order parts Record the PIN in the front of this manual for quick refer ence ZEIL18HT00546EA 1 1 Company name 7 Year of construction 2 Designation 8 Certifi...

Страница 14: ...tion Number PIN plate 1 on the implement The PIN plate 1 is on the front of the implement The PIN is also engraved on the chassis at A near the PIN plate 1 ZEIL18HT00834FA 1 For future reference reco...

Страница 15: ...ment and face the direction of travel during working operation The following overhead view illustration is a general repre sentation of the implement The illustration indicates the sides front and rea...

Страница 16: ...1 GENERAL INFORMATION 1 10...

Страница 17: ...that if not avoided could result in death or serious injury CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CA...

Страница 18: ...sary danger The implement must be operated only by responsible persons who have been adequately trained and autho rized to use the implement Never leave the implement to others before you have made su...

Страница 19: ...ation Some of these require active action by the operator Therefore check local legislation on the usage of this ma chine Fire or explosion prevention 1 Crop material trash debris bird nests or flamma...

Страница 20: ...tera used in this machine This information indicates the associated risks and will help you service the machine safely Follow the infor mation in the MSDS on manufacturer containers as well as the inf...

Страница 21: ...implement Before you install the PTO drive shaft check that the Rev olutions Per Minute RPM and direction of the PTO on the tractor match those of the PTO on the implement Repair immediately a damage...

Страница 22: ...stricted to certain road types Transport may be restricted to daytime or outside peak traffic hours However plan your route to avoid heavy traffic and peak traffic hours Passengers Do not allow passen...

Страница 23: ...en you drive down hills Do not coast Watch for obstructions particularly if over width Observe any load ratings applicable on bridges After you finish the transport before you leave the tractor always...

Страница 24: ...nt When you operate the implement always remain seated in the tractor cab Operate controls only when seated in the tractor seat except for those controls expressly in tended for use from other locatio...

Страница 25: ...abruptly especially when you reverse to avoid dangerous pitching of the implement When you work with a mower keep a safe distance from steep slopes and similar ground conditions as the ground may be...

Страница 26: ...brake and or stop blocks if you need to stand between the tractor and the implement When due to exceptional circumstances you decide to keep the tractor engine running after you leave the tractor cab...

Страница 27: ...other mechanical securing device secure the link arms of the tractor so that the implement cannot move to a lower position unintentionally Relieve the pressure stop the engine and remove the ignition...

Страница 28: ...e hydraulic hoses to the tractor outlets if the tractor and the implement are pressure free If the hydraulics of the tractor is activated it may lead to uncon trolled movements which may cause seconda...

Страница 29: ...closed it is obvious that the real noise level at the operator s seat will be signif icantly lower The exact level will depend on the noise insulation qualities of the cab On tractors without a cab o...

Страница 30: ...xample of references to stability of the combination tractor implement List of signs Te kg The tractor own weight Tf kg Front axle load with empty tractor Tr kg Rear axle load with empty tractor Ir kg...

Страница 31: ...s with all local legislation and available resources Do not allow coolant mixtures to get into the soil Col lect and dispose of coolant mixtures properly Do not open the air conditioning system yourse...

Страница 32: ...or remove the safety signs Replace all safety signs that are damaged missing painted over or illegible If a safety sign is on a part that you or your dealer replaces make sure that you or your dealer...

Страница 33: ...comply could result in death or se rious injury W0322A Do not operate without All driveline tractor and equipment shields in place Drivelines securely attached at both ends Driveline shields that turn...

Страница 34: ...implement on public road Errors in the hy draulic system and unintended manoeuvres may cause the implement to move to working position during trans port which may result in serious implement damage or...

Страница 35: ...ifficulty cause seri ous injury to any part of the body if hit by such a blade Part number 81PR80 0813 81PR80 0813 7 Safety sign 7 WARNING Flying debris The machine can throw stones and debris to ward...

Страница 36: ...1PR80 0807 81PR80 0807 9 Safety sign 9 WARNING IMPROPER OPERATION OF THIS MACHINE CAN CAUSE DEATH OR SERIOUS INJURY MAKE SURE THAT EVERY OPERATOR is instructed in the safe and proper use of this machi...

Страница 37: ...emove the ignition key Make sure that nobody starts the engine until you have finished Part number 81PR80 0842 81PR80 0842 11 Safety sign 11 Maximum 210 bar 3045 00 psi Make sure that the hydraulic co...

Страница 38: ...2 SAFETY INFORMATION 2 22...

Страница 39: ...ng on the at tachment while it is in motion The following access ways are provided only for safely en tering and servicing the attachment while it is stopped Failure to comply could result in death or...

Страница 40: ...3 CONTROLS AND INSTRUMENTS 3 2...

Страница 41: ...M to a PTO delivering 1000 RPM NOTICE Long term overload may damage the imple ment and at worst may result in ejection of parts 81PR80 0804 1 Choose a tractor with a suitable own weight and track widt...

Страница 42: ...Power Take Off PTO speed of the im plement and of the tractor is correct Too high PTO speed can be dangerous Too low PTO speed causes bad cutting blocking of the disc mower and high torque on the dri...

Страница 43: ...ds for unusual vibrations NOTE If there is any doubt stop the tractor and the im plement immediately 6 Turn the revolving parts with manual power to check if the implement can turn freely 7 Check the...

Страница 44: ...s an essential part of the company quality assurance It is however necessary to check regularly whether the implement has unnatural vibrations especially during test driving NOTICE When discs and blad...

Страница 45: ...everse the tractor while lifting the link arms until the draw pins of the implement can be connected to the tractor Connect the pins 4 Mount the top link of the tractor and place it as parallel to the...

Страница 46: ...with two lifting cylinders for transport and turning in the field NOTICE Do not expose the hydraulic components to a pressure higher than 210 bar A pressure higher than 210 bar may damage the hydraul...

Страница 47: ...Top Safe extension links in the normal position There must be a minimum of 30 mm 1 18 in of free PTO shaft length a to prevent the shaft from bottoming out NHIL12HT00307AA 1 Determining the required...

Страница 48: ...end Keep the shaft ends parallel to each other and mark the minimum distance of 30 mm 1 18 in Only cut enough PTO shaft off to achieve this minimum free shaf length This will maintain the maximum amo...

Страница 49: ...unit resting on the ground Always park the implement on even and stable ground If this is not possible use stop blocks or plates Activate the parking lock 3 Lower the jack Disengage the hydraulic conn...

Страница 50: ...4 OPERATING INSTRUCTIONS 4 10...

Страница 51: ...ulic lifting cylinder always secure the implement with the transport lock before the transport The transport lock fix the cutting unit in the top position The implement cannot fall down if the hydraul...

Страница 52: ...5 TRANSPORT OPERATIONS 5 2...

Страница 53: ...y release 1 that allows the cutting unit to swivel to the rear when the pres sure from the front gets too high for instance if you drive against a firm obstacles such as a tree a pole stones or the li...

Страница 54: ...about 3 results in a theoretical stubble height b of 27 mm 1 06 in ZEIL18HT00327AA 3 NOTICE Do not incline the implement further as the Power Take Off PTO drive shaft may be damaged Guide shoes discs...

Страница 55: ...position Lower the link arms of the tractor and the headstock of the implement until there is 2 cm 0 8 in slot above the pin 2 During the work the control handle must be in floating position ZEIL18HT...

Страница 56: ...ollowing Always start the implement with the engine running at low speed This especially applies to tractors with elec tro hydraulic connection of the PTO shaft Always start the implement in working p...

Страница 57: ...long field boundaries and steep slopes always be careful and never drive too fast as there is a risk of foreign matter on the boundary and often varying ground conditions along steep slopes and bound...

Страница 58: ...nt stability of the tractor Always reduce the driving speed when you turn in the field NOTICE Though it is possible never reverse with the cut ting unit in working position The cutting unit only works...

Страница 59: ...00041AA 1 Flow intensifiers To ensure that the implement forms a gathered swath behind the implement a flow intensifier 1 a so called cap is installed on the end discs to optimise the crop flow across...

Страница 60: ...hen you replace the blades replace both blades on the disc in question in order not to create any unbalance Blades Item Dimension A 10 mm 0 39 in B 10 mm 0 39 in C 33 mm 1 30 in Replace the blades imm...

Страница 61: ...Replace the special nut immediately if The special nut has been used more than five times G The height of the hexagon is less than half of the original height H The lock device 1 is worn or loose J Z...

Страница 62: ...6 WORKING OPERATIONS 6 10...

Страница 63: ...y W0047A WARNING Moving parts Some components may continue to run after disengaging the drive systems Make sure all drive systems are fully disengaged and all movement has stopped before servicing the...

Страница 64: ...e revolving parts blades blade bolts discs and flow caps Replace damaged bent or cracked worn or missing parts immediately During the season check daily that no blades carriers or bolts are missing If...

Страница 65: ...cutting unit is limited and the ground following abilities are reduced The profile tubes in this shaft constantly move in relation to each other during the work Therefore the implement is equipped wi...

Страница 66: ...2 lb ft 31 5 N m 23 2 lb ft M10 48 7 N m 35 9 lb ft 26 8 N m 19 8 lb ft 43 8 N m 32 3 lb ft 69 5 N m 51 3 lb ft 38 2 N m 28 2 lb ft 62 5 N m 46 1 lb ft M12 85 N m 62 7 lb ft 46 7 N m 34 4 lb ft 76 5 N...

Страница 67: ...98 lb ft M14 213 N m 157 lb ft M16 331 N m 244 lb ft M18 455 N m 336 lb ft M20 645 N m 476 lb ft M22 881 N m 650 lb ft M24 1118 N m 824 lb ft M27 1635 N m 1206 lb ft M30 2222 N m 1639 lb ft M36 3880...

Страница 68: ...nclude manufacturer identification if applied Example property marks 240 apart shown at the eight o clock position indicate a Class 8 property and marks 300 apart at the ten o clock position indicate...

Страница 69: ...12 9 M16 333 N m 245 61 lb ft 286 N m 210 94 lb ft 12 9 M16 x 1 5 350 N m 258 15 lb ft 12 9 M18 440 N m 324 53 lb ft 12 9 M20 649 N m 478 68 lb ft 558 N m 411 56 lb ft 12 9 M20 x 1 5 720 N m 531 04 l...

Страница 70: ...above the cutter bar oil change x 7 9 Daily inspection Cutter bar oil check x 7 10 Every 10 hours Power Take Off PTO Grease x 7 12 Lubrication chart x 7 13 Every 80 hours Bevel gearbox oil check x 7...

Страница 71: ...d the belt tension with the nut 1 ZEIL18HT00699AA 1 After the first 3 hours of operation Bolts and fittings Torque again all the bolts the nuts and the fasteners after the first 3 h of work After the...

Страница 72: ...is cold Wait a minimum of 3 min if the oil is warm To check the oil level proceed as follows 1 Park the implement on a flat level surface 2 Lower the header and then adjust the header tilt to 0 so th...

Страница 73: ...urement device 2 into each inspection hole 3 to measure the oil level The average between the measured oil levels from each inspection holes must be within 7 9 mm 0 28 0 35 in NOTE The average of the...

Страница 74: ...Take Off PTO Grease Perform the lubrication every 10 h of work Lubricant NLGI 2 Prior operation Place the implement in safe conditions for maintenance Lubricate the grease fittings indicated in the c...

Страница 75: ...on chart Perform the lubrication every 10 h of work Lubricant NLGI 2 Prior operation Place the implement in safe conditions for maintenance Lubricate the grease fittings indicated in the chart be low...

Страница 76: ...s 1 Check the oil level through the inspection point 2 while the implement is horizontal The oil level should be even with the oil level inspection point 2 2 If required add SAE 80W90 or an equivalent...

Страница 77: ...hand side of the cutter bar NOTE The removal process is the same if the implement is equipped with the high guide shoes ZEIL18HT00697AA 1 5 Support the cutter bar with wooden blocks At the left hand s...

Страница 78: ...ea around the cutter bar in spection fill plugs before you check the oil level to prevent contamination of the gear oil ZEIL18HT00697AA 3 11 There is one inspection fill plug 6 across the cutter bar R...

Страница 79: ...nd remove the drain plug 2 2 Raise the cutter bar to vertical position to drain the oil 3 Allow all of the gear oil to drain out Dispose of the oil in accordance with local environmental regulations 4...

Страница 80: ...draulic system Before applying pressure make sure all connections are tight and all components are in good condition Never use your hand to check for suspected leaks under pressure Use a piece of card...

Страница 81: ...belts to ensure operational reliability The belts 1 are delivered in sets of 4 belts with exactly the same length The belt tension is correct when a force F of 7 5 daN 16 9 lbf gives a deflection X o...

Страница 82: ...ve to get out and check if all blades and rotor fingers are intact In the long run un balance will cause fatigue fractures and serious damage All the implements have been manufactured tested and check...

Страница 83: ...on Place the implement in safe conditions for maintenance To replace the blade proceed as follows 1 Put the blade 2 in front position so that the bolt 1 can fall out through the hole in the stone prot...

Страница 84: ...and the cover 5 NOTE The end discs do not use covers Remove the six hex socket bolts to remove the disc 2 Remove the 5 from the disc 3 ZEIL18HT00049AA 2 3 Remove the disc 3 4 Install the new disc 3 M...

Страница 85: ...nents Always wear appropriate Personal Protective Equipment PPE including heavy gloves Failure to comply could result in minor or moderate injury C0139A A cutterbar is used on which each hub 1 below t...

Страница 86: ...discs with an angle A equal to 90 stag gered in relation to each other ZEIL18HT00047AA 3 After you complete the installation turn the discs a mini mum one complete revolution by hand in order to chec...

Страница 87: ...e washing Avoid to direct water jets on electric equipment bearings seals gearboxes etcetera NOTE Grease all grease fittings carefully after you clean the implement to press possible water outside bea...

Страница 88: ...ry parts you will need before the next season and order the spare parts 5 Dismount the Power Take Off PTO shafts lubricate the profile tubes and keep them in a dry place 6 Spray the implement with a c...

Страница 89: ...fore the next season When you order spare parts always make sure to give your KONGSKILDE dealer the model number and the Product Identification Number PIN of your implement See Product identification...

Страница 90: ...7 MAINTENANCE 7 28...

Страница 91: ...rease the driving speed if possible Earth and grass around the cutter bar be tween the discs Replace the worn shear bars You are working early in the morning when the grass is still very wet Increase...

Страница 92: ...8 TROUBLESHOOTING 8 2...

Страница 93: ...48 Hp 41 kW 56 Hp Capacity 2 Ha hr 2 5 Ha hr 3 0 Ha hr Power Take Off PTO speed 540 RPM 540 RPM 540 RPM Discs 3100 RPM 3100 RPM 3100 RPM Swath width standard 1 4 m 55 1 in 1 8 m 70 9 in 2 2 m 86 6 in...

Страница 94: ...national specification Grease fittings As required NLGI 2 M1C 137 A or M1C 75 B Bevel gearbox above the cutter bar 0 7 L 0 2 US gal SAE 80W90 API GL 5 MIL L 2105D Cutter bar SB 2005 3 2 L 0 8 US gal S...

Страница 95: ...one large 1 and three small 2 guide shoes ZEIL18HT00702AA 1 Mount the large guide shoe 1 under the existing guide shoe under the gearbox Mount the small guide shoes 2 under the existing guide shoes un...

Страница 96: ...cut terbar install the flow caps on all discs Flow intensifiers are already installed on the two outermost discs of the cut ter bar Support chain for link arms A special support chain 1 can be supplie...

Страница 97: ...jolla on my s oikeus laatia tekninen tiedosto representados por Antoon Vermeulen Leon Claeysstraat 3A B8210 Zedelgem B lgica quien adem s est autorizado para recopilar el documento t cnico kt rej prz...

Страница 98: ...ktiivin 2014 30 EU es conforme a la Directiva de Maquinaria 2006 42 CE y si aplica es conforme tambi n a la Directiva EMC 2014 30 EU pozostaje w zgodzie z warunkami Dyrektywy Maszynowej 2006 42 WE i j...

Страница 99: ...em que tiver igualmente aplica o com as exig ncias das Directivas referentes a compatibilidade electromagn tica EMC 2014 30 UE tikkonforma mad dispo izzjonijiet tad Direttiva dwar il Makkinarju 2006 4...

Страница 100: ...11 FORMS AND DECLARATIONS 11 4...

Страница 101: ...nection and parking 4 9 Drive belts 6 7 Drive belts check 7 9 Driving tips and fault finding 8 1 E EC Declaration of Conformity 11 1 Ecology and the environment 2 15 End of season service 7 26 F Fire...

Страница 102: ...rofile blades 6 7 Prohibited usage 1 4 R Recommendations 7 1 Relief system 6 1 Replacement of blades HDS system 7 21 Replacement of discs 7 22 Replacement of hubs 7 23 Replacement of the belts 7 19 S...

Страница 103: ......

Страница 104: ...roperty of those respective companies CNH Industrial Belgium N V reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any ob...

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