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8

Operation of POLYVAC - 

Standard Unit

a:  When using the POLYVAC to draw material from 

gaylords, bin, etc., a certain amount of air is re-

quired in the pipe to keep the material fluidized. 

This secondary air is allowed in by adjusting the air 

intake (Item G) on the Suction Wand (Item D, 

  Page 4).

  By 

closing 

the intake, the conveying capacity is 

 increased.

 

Note:

 Do not close off intake too far as material will 

stop flowing and lay in the hose. Material must con

-

tinue to flow.

  By 

opening 

the intake, the conveying capacity is 

decreased.

b:  Insure that the end of the Suction Wand does not 

become plugged with foreign material or become 

blocked by the sides or bottom of the bin.

 

Note: 

Large foreign objects entering the wand may 

plug and damage the Rotary Valve.

C:  Check filter(s) regularly for build up. Clean as re

-

quired. Restriction of air flow through the filter will 

reduce capacity. (Item 5, Page 2)

d:  Check the inside of the cyclone periodically for build 

up on the screen. Simply remove the clamp holding 

the fan housing and the suction cyclone together. 

The fan housing is spring loaded and will raise 

  easily out of the way.

  Restriction of air flow through the cyclone screen 

will reduce capacity.

Note:

 Do not operate the POLYVAC with 

the fan housing raised. Insure the finger 

guard is in place at all times. Exposed fan 

rotor may cause serious injury.

Operation of POLYVAC - 

SUC Unit

a:  When using the POLYVAC to draw material from 

gaylords, bins, etc., a certain amoumt of air is re-

quired in the pipe to keep the material fluidized. 

This secondary air is allowed in by adjusting the air 

intake (Item M) on the Suction Wand (Item I) and on 

the Variable Air Intake (Item F, Page 6).

  Initially set both air intakes half way open. No. 5)

 

Note:

  By 

closing 

the intake, the conveying capacity is 

 increased

.

  By 

opening 

the intake, the conveying capacity is 

decreased

.

b:  Start  up the system. Insure that the end of the Suc

-

tion Wand does not become plugged with foreign 

material or become blocked by the sides or bottom 

of the bin.

 

Note:

 Large foreign objects entering the wand may 

plug and damage the Rotary Valve.

c:  With the Suction Wand in the material, adjust the air 

intake on the wand just to the point where material 

starts to plug in the flex hose. Now open it up slight

-

ly. If more capacity is required adjustments can also 

be made on the Variable Air Intake.

d:  The variable air intake can be closed slightly, thus 

reducing the amount of air entering the system at 

this point.

 

Caution

 must be used as closing this intake too 

much will result in the transfer piping plugging. (ie. 

not enough air to carry the product) This plug will 

usually occur at a 90° degree elbow heading verti

-

cal.

  The amount of secondary air required to enter the 

system is dependent on the density and size of the 

particles being transported, along with the piping 

configuration within the system. Some experimenta

-

tion will be required for each system to optimize the 

capacity.

e:  Check the inside of the cyclone periodically for build 

up on the screen. Simply remove the clamp holding 

the fan housing and the suction cyclone together. 

The fan housing is spring loaded and will raise 

  easily out of the way.

  Restriction of air flow through the cyclone screen 

will reduce capacity.

Note:

 Do not operate the POLYVAC with 

the fan housing raised. Insure the finger 

guard is in place at all times. Exposed fan 

rotor may cause serious injury.

Содержание POLYVAC 30

Страница 1: ...POLYVAC Pneumatic conveying system Directions for use ...

Страница 2: ...2 POLYVAC 30 50 Standard units with Gaylord height stand and dust collection Fig 1 ...

Страница 3: ...lter socks 5 The filter socks are slid over the OK adapters on drum lid and manifold and secured with OK200 clamps Make sure there is approximately 1 inch of material slid through the clamp List of Equipment 15 8 600366003 5 16 Lock nut 14 8 100331014 M8 Flat Washer Plated 13 4 600373028 5 16 x 2 1 2 x 60mm U bolt 12 1 122000800 OK160 Quick Release Clamp galv 11 12 122050101 OK200 Quick Release Cl...

Страница 4: ...4 POLYVAC 30 50 Standard Units with Suction Flexhose Fig 2 ...

Страница 5: ...ve the clamps on both top and bottom of the cyclone Rotate the cyclone to the desired position retighten the clamps b Install the 4 Suction Flex hose Item C First the OK160 6 to OK100 4 adapter Item B must be clamped to the cyclone The Flex hose is then con nected with the OK100 4 quick clamp c Install the Suction Wand Item D to the Flex hose Make sure the air intake and handle are located at the ...

Страница 6: ...6 POLYVAC 30 50 SUC Unit Fig 3 ...

Страница 7: ...Clamp the OK160 6 to OK100 4 adapter Item G to the variable air intake Then connect the Flex hose with the OK100 4 clamp h Install the Suction Wand Item I to the Flex hose The air intake and handle are locate at the end nea rest the hose i Install the Intermediate Piping Item J to L between the Fan outlet and the Blow Through Unit 1 Attach the 90 Degree Item J elbows to the Fan outlet and to the B...

Страница 8: ... M on the Suction Wand Item I and on the Variable Air Intake Item F Page 6 Initially set both air intakes half way open No 5 Note By closing the intake the conveying capacity is increased By opening the intake the conveying capacity is decreased b Start up the system Insure that the end of the Suc tion Wand does not become plugged with foreign material or become blocked by the sides or bottom of t...

Страница 9: ... to fall to the bottom When the build up of material is sufficient remove the filter and clean completely c Check paddle adjustment in the Rotary Valve Paddles should just contact the wall of the rotary valve If there is a gap between them loosen the screws and slide the paddle outwards until it con tacts the wall Retighten the screws If the paddles are too tight against the wall the rotary valve ...

Страница 10: ... must be replaced Fol low instructions in the Rotary Valve manual to remove the cell wheel and install new paddles At this time the bearings should be checked Change wiring for motor to run in proper rotation on both the fan and the rotary valve Clean or replace filter socks Loosen the screws and slide the paddle away from the housing Paddles should just contact the wall Retighten the screws Loose...

Страница 11: ... 460 575 Fan 3500 rpm 3500 rpm Rotor 360 mm 415 mm dia on one dia on one stage centrifugal stage centrifugal Weight w o 80 lbs 100 lbs motor and rotary valve Rotary valve type RF 20 RF 20 Rotary valve 0 5 hp 0 5 hp Motor 1725 rpm 1725 rpm Hose Nozzles 4 Poly 4 Poly Specifications Dimensions ...

Страница 12: ...s that Kongskilde suction blowers type PolyVac Are produced in conformity with the following EC directives Machinery Directive 2006 42 EC Electro Magnetic Compatibility Directive 2014 30 EC Low Voltage Directive 2014 35 EC Kongskilde Industries A S Sorø 01 07 2016 Mogens Rüdiger CEO Kongskilde ...

Страница 13: ...13 ...

Страница 14: ...14 ...

Страница 15: ...15 ...

Страница 16: ...lde Industries A S Tel 45 33 68 35 00 mail kongskilde industries com www kongskilde industries com 123 110 077 You can always find the latest version of the manuals at 26 03 2018 www kongskilde industries com ...

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