background image

2

GB

This operators manual applies to the 

Kongskilde combi cleaner type KDC 8000

Preface:

This users manual has been prepared in accord-

ance with EU-directive 2006/42/EC (Machinery 

Directive).

Marking:

See enclosed Declaration of Conformity.

Description:

KDC 8000 is a combined screen- and aspiration 

cleaner, designed for separation of grain and 

impurities. The rotating screens are driven by an 

electrical gear motor, and the cleaned crop can be 

conveyed by the aspirator to a transport system. 

The impurities are blown away together with the 

aspirator air, and should be separated through a 

cyclone and collected.

The cleaner can be equipped with screens 

containing different hole sizes, depending on the 

nature of the crop.

Capacity varies depending on the crop to be pro-

cessed, up to 80 tonnes per hour in easy floating 

crop, depending on the requirements towards purity 

of the crop.

The cleaner is primarily designed to be used for 

pre cleaning of grain, corn, canola, sun flower 

and beans from larger and smaller impurities. 

Furthermore, the cleaner can be used for grading of 

malting barley.

The cleaner should be feed continuously.

Typical application:

The combi cleaner has been designed for the pre-

cleaning of wheat, barley, rye, oats, rapeseed, 

maize, peas, soybeans and sunflower for larger and 

minor impurities.

Warning notes:

•  Take care that all guards are in correct position 

and fixed during operation.

•  Always stop the combi cleaner prior to repair 

and maintenance and avoid unintentional start of 

the combi cleaner. Lock e.g. the on/off switch on 

the built in control box or install a safety switch 

mounted in the electrical installations to avoid 

unintentional start of the cleaner.

•  Only turn the screen drum manually when re-

placing the screens. Never turn the screen drum 

by switching on the gear motor, when replacing 

the screens. 

•  Use always gloves when replacing screens. The 

screens may have sharp edges.

•  Never put the hand in the outlet of the trough 

auger.

•  Never leave the outlet open, while the cleaner is 

in operation. Connect the outlet to a container or 

to a min. 800 mm long OK200 pipe, to prevent 

access to the rotating parts.

•  Never put your hand into the inlet or outlet open-

ing of the blower during operation.

•  All electrical installations must be effected ac-

cording to the current legislation.

•  In case of abnormal vibrations or noise, stop the 

cleaner immediately and investigate. If in doubt, 

call in expert assistance for repair and mainte

-

nance.

•  Mount the cleaner on a solid and plane base, to 

avoid the cleaner tipping over.

•  If the cleaner is to be moved, use the four lift-

ing points in the corners (marked with the chain 

symbol) or use a forklift or the like grabbing in 

the rails under the base frame of the cleaner 

at the indicated points. The forks must be long 

enough to lift in both sides of the cleaner. 

Warning signs:

Avoid accidents by always following the safety 

instructions given in the manual and on the warning 

signs placed on the cleaner.

Safety signs without text are used on the machine. 

The signs are explained below.

Read carefully the manual 

before using the cleaner, and 

observe the warning signs on 

the cleaner.

Содержание KDC 8000

Страница 1: ...KDC 8000 Combi cleaner Manual Brugsanvisning...

Страница 2: ...id unintentional start of the combi cleaner Lock e g the on off switch on the built in control box or install a safety switch mounted in the electrical installations to avoid unintentional start of th...

Страница 3: ...r Height adjustment The height of the cleaner can be adjusted in both ends by means of the telescopic legs Lift the clean er above desired height move bolts to a suitable hole location and lower the c...

Страница 4: ...NB Ensure proper free space when ma nouvering the forklift Wheels Special bracket is supplied together with the KDC 8000 to use on the forks on the forklift when moving it during transportation On fo...

Страница 5: ...s used to hold the bracket in such a way that it is not pulled off the forks when moving backwards Lifting and moving of KDC 8000 with forklift When the cleaner is installed in the final set up the tr...

Страница 6: ...ed to an aspiration cleaner where light impurities and dust are extracted The impurities from both screens are collected in a trough at the bottom of the unit At the bottom of the trough is an auger c...

Страница 7: ...e con trol box Pipeline for blower The blower pipeline should be of the Kongskilde OK200 dimension It is recommended to use as few bends as possible and a cyclone at the end of the pipeline At a commo...

Страница 8: ...y but reduce cleaning ef ficiency If too much crop is feed into the KDC 8000 good kernels will be discharged together with the impurities To reach max capacity it is then necessary to use screens with...

Страница 9: ...tion Still the greater part of the crop is to pass through the first 3 sections of the inner screen Screen sizes To obtain optimal efficiency it is important to use screens of correct slot hole dimens...

Страница 10: ...hes must be mounted see section Accessories Outer screen Screen choice Screen sections Screen Peforation mm Maize Corn Wheat Barley Oat Rye Soya beans Sun flower Peas Rape seed oblong holes 1 0 x 16 5...

Страница 11: ...ens on the screen drum with the handle of the quick release clamps turning in the direction shown in order to avoid unintentional release The clamps are released by pushing their sides together The cl...

Страница 12: ...re separated on the outer screen The outer screen is also used in the grading of malting barley to separate the small sized grains At increased inclination the crop will move more quickly across the o...

Страница 13: ...operation at the capacity stated for two or three minutes samples should be taken to check if the desired final result has been achieved Malting barley grading In the grading of malting barley the sm...

Страница 14: ...reasonably well threshed it will sometimes be advantageous to replace the 2nd section of the inner screen of 9 mm by an 7 4 mm screen and thereby obtain a cleaner crop Selection of outer screen The s...

Страница 15: ...and MoS2 Belt tensioning Check at regular intervals that the belt is taut espe cially while it is new The first belt tensioning should normally take place after 2 3 hours of operation Re tightening In...

Страница 16: ...or 50Hz motors and one for 60Hz motors Rain cover 50Hz Rain cover 60Hz Flexible connection As a link between a pipe system and the cleaners inlet funnel a flexible connection is available This will al...

Страница 17: ...17 9 m ax 12 2628 752 518 3258 2947 max 3126 321 5119 874 488 4096 532 FK 250 FK 250 OK 200 OK 200 OK 200 1529 1373 156...

Страница 18: ...renserens styreskab eller ved at montere en sikkerhedsafbryder for renseren Ved skift af sold m soldtromlen kun drejes manuelt Fors g aldrig at dreje soldtromlen ved at starte gearmotoren n r der ski...

Страница 19: ...les derfor at bolte den fast til gulvet med de medf lgende gulvbeslag De to beslag er fastgjort til afstivningerne n r kombi renseren leveres Beslagene skrues af og monte res p transporthjulenes aksel...

Страница 20: ...inner til at l fte KDC 8000 med truck NB S rg for tilstr kkelige pladsforhold n r kombi renseren transporteres p denne m de Hjul Specielt beslag der leveres standard med KDC 8000 Beslaget bruges p end...

Страница 21: ...den medleverede k de til at fast holde beslaget p gaflerne s det ikke tr kkes af n r der bakkes med trucken N r KDC 8000 er monteret p et fast brugssted kan transportbeslagene fjernes L ft og k rsel a...

Страница 22: ...der Efter soldrensningen ledes afgr den gennem en luftrenser hvor de lette urenheder og st v renses fra Frarensningen fra begge sold opsamles i et trug i bunden af maskinen I trugets bund er der en tr...

Страница 23: ...ene kan valgfrit udledes i et separat udl b eller f res ind i bl seledningen A og transporteres v k sammen med de lette urenheder B C A Opstilling Kombi renseren kan med fordel installeres s af gr den...

Страница 24: ...nskes kan der monteres et spj ld i stedet for afd kningspladen De store urenheder som sorteres fra p indersol det kan ogs udledes gennem et separat udl b Frarensning af store urenheder fra indersold...

Страница 25: ...ste 3 sek tioner bruges normalt sold med lidt mindre huller I tilf lde af at der k res med lavere kapacitet kan der v lges sold p indertromlen med mindre huller s urenheder med mindre overst rrelse i...

Страница 26: ...nteret se afsnit Ekstraudstyr Udvendige sold Valg af sold Soldsektioner Oversold Soldperforering mm Majs Hvede Byg Havre Rug Soyab nner Solsikke rter Raps Langhuller 1 0 x 16 5 Langhuller 1 2 x 16 5 L...

Страница 27: ...ger s de nemt kan udskiftes V r opm rksom p at soldene monteres s lynkoblingerne vender som vist i forhold til omdrejningsretningen ellers er der risiko for at lynkoblingerne kan bne sig Lynkoblinger...

Страница 28: ...erne Ydersold De sm urenheder frarenses p ydersoldet Yder soldet bruges desuden til at frarense de sm kerner ved sortering af maltbyg Ved stigende h ldning passerer afgr den hurtigere hen over ydersol...

Страница 29: ...t i 2 3 minutter skal der udtages pr ver af slutvaren for at se om den har den nskede renhed Maltbygsortering Ved sortering af maltbyg eller s s d sker frarens ningen af de sm kerner p ydersoldet Der...

Страница 30: ...ersoldet fra 9 til 7 4 og derved opn en renere afgr de Valg af ydersold Valget af ydersold afh nger af den nskede kapa citet Soldet 2 65 x 16 5 v lges i de tilf lde hvor man nsker en h j kapacitet Med...

Страница 31: ...mp SHC 460 Special eller lignende faststofsm remiddel med grafit og eller MoS2 Remstramning Kontroller regelm ssigt at kileremmen for sneglen er stram is r mens den er ny Nye kileremme skal normalt st...

Страница 32: ...der to typer en til 50Hz motorer og en til 60Hz motorer Regnsk rm 50Hz Regnsk rm 60Hz Fleksibel indl bstilslutning Som tilslutning mellem r rsystem og renserens ind l bstragt kan k bes en fleksibel ti...

Страница 33: ...33 9 m ax 12 2628 752 518 3258 2947 max 3126 321 5119 874 488 4096 532 FK 250 FK 250 OK 200 OK 200 OK 200 1529 1373 156...

Страница 34: ...clares that Kongskilde Combi Cleaner type KDC 8000 Are produced in conformity with the following EC directives Machinery Directive 2006 42 EC Electro Magnetic Compatibility Directive 2014 30 EC Low Vo...

Страница 35: ...35...

Страница 36: ...80 Sor Tel 45 72 17 60 00 mail kongskilde industries com www kongskilde industries com www kongskilde grain com 131 082 901 You can always find the latest version of the manuals at 18 06 2018 www kong...

Отзывы: