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Your 3500lb  winch is designed with a bolt pattern that is standard in this class of winch.  
Many winch mounting kits are available that utilize this bolt pattern for the most popular 
ATV's and mounting plates. It is not guaranteed that this plate will fit onto your particular 
ATV/UTV. Check with your reseller for a more accurate fitting mounting plate. If you will 
utilize the mounting plate you must ensure that it is mounted on a flat surface so that the 
three major sections (motor, drum and gear housing) are properly aligned.  Proper 
alignment of the winch will allow even distribution of the full rated load.

Start by connecting the roller fairlead (part #3 ) to the mounting plate (part #2) using 2 
each of the cap screw m8 x 20, flat washer, lock washer and securing with a nut m8   
(make sure the screw is placed through the mounting plate and roller fairlead from 
inside the plate.  this will allow enough clearance for the winch to be placed in the plate 
without obstruction.)

Assemble the winch to the mounting plate (part #2) by first pulling and releasing the 
clutch knob to “off” position (free spooling).  pull out a few inches of cable from the drum 
and feed the wire loop through the opening in the front of the mounting plate and roller 
fairlead.  Now, using the remaining m8 x 15 cap screws and lock washers secure the 
winch to the mounting plate.

Connect the battery  and motor leads as the previous drawing.  

   CAUTION – Batteries contain gases which are flammable and explosive.  Wear eye 
protection during installation and remove all jewelry.  Do not lean over battery while 
making connections.

Assemble the clevis hook to the cable. take off the pin from the clevis hook, connect the 
clevis hook to the cable and mount the pin back to the clevis hook.

Always use the Hand Saver when free-spooling and re-spooling the wire rope. Using the 
Hand Saver keeps your hands and fingers away from the rotating drum.

Check for proper drum rotation.  Pull and turn the clutch knob to the “off” position (Free-
spooling).  Pull out some cable from the drum, and then turn the clutch knob to the “In” 
position to engage the gears.  Press the cable out button on the power switch.  If the 
drum is turning and releasing more cable then your connections are accurate.  If the 
drum is turning and collecting more cable then reverse the leads on the motor.  Repeat 
and check rotation.

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Содержание EW3500DLX

Страница 1: ...n can you expect to receive the service and long life designed and built into it This manual contains valuable information about your new Winch It has been carefully prepared to give you helpful sugge...

Страница 2: ...BLANK...

Страница 3: ...NG Do not use winch in lifting or moving or persons CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This notation is also used to alert...

Страница 4: ...as a hoist Do not use for overhead lifting Failure to heed these warnings may result in personal injury and or property damage WARNING Use gloves to protect hands when handling the cable Never let th...

Страница 5: ...a variety of applications you can directly control your winch by using Power Cord SwitchAssembly you can also control your winch through a solenoid control box by pressing a button on the power switch...

Страница 6: ...d W i t h Y o u r W i n c h 1 A c c e s s o r i e s Y o u W i l l N e e d A c c e s s o r i e s Y o u W i l l N e e d 1 1 4 1 1 1 1 1 1 1 1 1 Gloves For handling the wire rope and hook strap Anchor St...

Страница 7: ...c h A s s e m b l y A n d M o u n t i n g W i n c h A s s e m b l y A n d M o u n t i n g IN OUT R e m o t e C o n t r o l S o c k e t M o u n t i n g R e m o t e C o n t r o l S o c k e t M o u n t i...

Страница 8: ...o off position free spooling pull out a few inches of cable from the drum and feed the wire loop through the opening in the front of the mounting plate and roller fairlead Now using the remaining m8 x...

Страница 9: ...Z A Take time to assess your situation and plan your pull B Put on gloves to protect your hands C Disengage the clutch to allow free spooling and also save battery power D Attach the hand saver hook t...

Страница 10: ...c e Periodically check the tightness of mounting bolts and electrical connections Remove all dirt or corrosion and always keep clean Do not attempt to disassemble the gear box Repairs should be done b...

Страница 11: ...n and dry Run in short bursts without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists a qualified technician nee...

Страница 12: ...g 3 5 0 0 l b s W i n c h A s s e m b l y D r a w i n g 3 5 0 0 l b s 10 48 17 2 3 18 16 14 13 15 12 11 38 9 10 7 8 5 6 4 2 3 8 30 1 39 19 8 24 23 20 21 22 30 25 27 28 29 35 34 36 31 32 33 37 33 32 3...

Страница 13: ...Gear 23 P250021 1 Spring 24 P250022 1 Cover Clutch Housing 25 P250023 1 Roller Bearing 26 P250024 1 Elastic Collar 27 P250025 1 Clutch Handle 28 P250026 1 Locking Washer 5 29 P250027 1 Cap Screw M5 x...

Страница 14: ...ts First layer Line Pull Line Speed ft min m min Current A Ibs kgS 12V DC 24V DC 12V DC 24V DC 0 10 5 3 2 10 5 3 2 20 16 1000 454 9 0 2 7 9 5 2 9 75 40 2000 907 7 7 2 3 8 9 2 7 130 75 3500 1588 4 6 1...

Страница 15: ...defects or damages arising from improper installation against defects in products or components Distributor passes on to Buyer the warranty received if any from the maker thereof of such Manufacturer...

Страница 16: ...P UWCP P o r t a b l e W i n c h M o u n t P o r t a b l e W i n c h M o u n t PWM PWM U T V B e d E x t e n d e r U T V B e d E x t e n d e r UTVBE UTVBE U T V S i d e C a r g o B o x U T V S i d e C...

Страница 17: ......

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