
00 Index and foreword
SEN01344-00
BR380JG-1E0
3
3)
When disassembling or assembling, sup-
port the machine with blocks, jacks, or
stands before starting work.
4)
Remove all mud and oil from the steps or
other places used to get on and off the
machine. Always use the handrails, lad-
ders or steps when getting on or off the
ma c hi n e . N ev er j u m p o n o r o ff t h e
machine. If it is impossible to use the
handrails, ladders or steps, use a stand to
provide safe footing.
3.
Precautions during work
1)
Before disconnecting or removing compo-
nents of the oil, water, or air circuits, first
release the pressure completely from the
circuit. When removing the oil filler cap, a
drain plug, or an oil pressure pickup plug,
loosen it slowly to prevent the oil from
spurting out.
2)
The coolant and oil in the circuits are hot
when the engine is stopped, so be careful
not to get scalded. Wait for the oil and
coolant to cool before carrying out any
work on the oil or water circuits.
3)
Before starting work, stop the engine.
When working on or around a rotating
part, in particular, stop the engine. When
checking the machine without stopping
the engine (measuring oil pressure,
revolving speed, temperature, etc.), take
extreme care not to get rolled or caught in
rotating parts or moving parts.
4)
Before starting work, remove the leads
from the battery. Always remove the lead
from the negative (–) terminal first.
5)
When raising a heavy component (heavier
than 25 kg), use a hoist or crane. Before
starting work, check that the slings (wire
ropes, chains, and hooks) are free from
damage. Always use slings which have
ample capacity and install them to proper
places. Operate the hoist or crane slowly
to prevent the component from hitting any
other part. Do not work with any part still
raised by the hoist or crane.
6)
When removing a cover which is under
internal pressure or under pressure from a
spring, always leave 2 bolts in diagonal
positions. Loosen those bolts gradually
and alternately to release the pressure,
and then remove the cover.
7)
When removing components, be careful
not to break or damage the electrical wir-
ing. Damaged wiring may cause electrical
fires.
8) When removing piping, stop the fuel or oil
from spilling out. If any fuel or oil drips
onto the floor, wipe it up immediately. Fuel
or oil on the floor can cause you to slip
and can even start fires.
9) As a general rule, do not use gasoline to
wash parts. Do not use it to clean electri-
cal parts, in particular.
10) Be sure to assemble all parts again in their
original places. Replace any damaged
parts and parts which must not be reused
with new parts. When installing hoses and
wires, be sure that they will not be dam-
aged by contact with other parts when the
machine is operated.
11) When installing high pressure hoses,
make sure that they are not twisted. Dam-
a g e d t u b e s a r e d a n g e r o u s , s o b e
extremely careful when installing tubes for
high pressure circuits. In addition, check
that connecting parts are correctly
installed.
12) When assembling or installing parts,
always tighten them to the specified
torques. When installing protective parts
such as guards, or parts which vibrate vio-
lently or rotate at high speed, be particu-
larly careful to check that they are
installed correctly.
13) When aligning 2 holes, never insert your
fingers or hand. Be careful not to get your
fingers caught in a hole.
14) When measuring hydraulic pressure,
check that the measuring tools are cor-
rectly assembled.
15) Take care when removing or installing the
tracks of track-type machines. When
removing the track, the track separates
suddenly, so never let anyone stand at
either end of the track.
16) If the engine is operated for a long time in
a place which is not ventilated well, you
may suffer from gas poisoning. Accord-
ingly, open the windows and doors to ven-
tilate well.
Содержание BR380JG-1E0
Страница 1: ...SEN01341 03 MOBILE CRUSHER BR380JG 1E0 SERIAL NUMBERS 2001 and up ...
Страница 2: ......
Страница 13: ...00 Index and foreword SEN01343 03 BR380JG 1E0 11 ...
Страница 70: ...10 Structure function and maintenance standard SEN01349 00 BR380JG 1E0 3 Drive system for components 1 ...
Страница 71: ...SEN01349 00 10 Structure function and maintenance standard 4 BR380JG 1E0 Final drive 1 ...
Страница 79: ...SEN01350 00 10 Structure function and maintenance standard 4 BR380JG 1E0 Idler 1 ...
Страница 91: ...SEN01351 00 10 Structure function and maintenance standard 4 BR380JG 1E0 Hydraulic pump 1 HPV95 95 ...
Страница 113: ...SEN01352 00 10 Structure function and maintenance standard 2 BR380JG 1E0 Control valve 1 8 spool valve ...
Страница 160: ...SEN01353 00 10 Structure function and maintenance standard 18 BR380JG 1E0 ...
Страница 182: ...SEN01354 00 10 Structure function and maintenance standard 4 BR380JG 1E0 Primary belt conveyor 1 ...
Страница 183: ...10 Structure function and maintenance standard SEN01354 00 BR380JG 1E0 5 ...
Страница 187: ...SEN01354 00 10 Structure function and maintenance standard 10 BR380JG 1E0 ...
Страница 206: ...SEN01355 00 10 Structure function and maintenance standard 12 BR380JG 1E0 Work equipment and pump controller 1 ...
Страница 210: ...SEN01355 00 10 Structure function and maintenance standard 16 BR380JG 1E0 Travel control function ...
Страница 211: ...10 Structure function and maintenance standard SEN01355 00 BR380JG 1E0 17 ...
Страница 212: ...SEN01355 00 10 Structure function and maintenance standard 18 BR380JG 1E0 Engine and pump compound control function ...
Страница 214: ...SEN01355 00 10 Structure function and maintenance standard 20 BR380JG 1E0 Pump and valve control function ...
Страница 249: ...10 Structure function and maintenance standard SEN01355 00 BR380JG 1E0 57 Air cleaner clogging sensor 1 ...
Страница 258: ...8 SEN02288 00 BR380JG 1E0 Mobile crusher Form No SEN02288 00 2006 KOMATSU All Rights Reserved Printed in Japan 12 06 01 ...
Страница 304: ...SEN02303 00 30 Testing and adjusting 46 BR380JG 1E0 Adjusting mirrors 1 ...
Страница 340: ...SEN02304 00 30 Testing and adjusting 34 BR380JG 1E0 2 Deletion of data 1 o 2 o 3 While pressing input numbers ...
Страница 402: ...30 Testing and adjusting SEN02305 01 BR380JG 1E0 61 ...
Страница 414: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 3 Sequence of events in troubleshooting 1 ...
Страница 424: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 13 ...
Страница 425: ...SEN02089 01 40 Troubleshooting 14 BR380JG 1E0 ...
Страница 426: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 15 ...
Страница 427: ...SEN02089 01 40 Troubleshooting 16 BR380JG 1E0 ...
Страница 428: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 17 ...
Страница 429: ...SEN02089 01 40 Troubleshooting 18 BR380JG 1E0 ...
Страница 430: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 19 ...
Страница 431: ...SEN02089 01 40 Troubleshooting 20 BR380JG 1E0 ...
Страница 432: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 21 ...
Страница 433: ...SEN02089 01 40 Troubleshooting 22 BR380JG 1E0 ...
Страница 434: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 23 ...
Страница 435: ...SEN02089 01 40 Troubleshooting 24 BR380JG 1E0 ...
Страница 436: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 25 ...
Страница 437: ...SEN02089 01 40 Troubleshooting 26 BR380JG 1E0 ...
Страница 438: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 27 ...
Страница 439: ...SEN02089 01 40 Troubleshooting 28 BR380JG 1E0 ...
Страница 440: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 29 ...
Страница 441: ...SEN02089 01 40 Troubleshooting 30 BR380JG 1E0 ...
Страница 442: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 31 ...
Страница 443: ...SEN02089 01 40 Troubleshooting 32 BR380JG 1E0 ...
Страница 444: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 33 ...
Страница 445: ...SEN02089 01 40 Troubleshooting 34 BR380JG 1E0 ...
Страница 446: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 35 ...
Страница 447: ...SEN02089 01 40 Troubleshooting 36 BR380JG 1E0 ...
Страница 448: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 37 ...
Страница 449: ...SEN02089 01 40 Troubleshooting 38 BR380JG 1E0 ...
Страница 450: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 39 ...
Страница 451: ...SEN02089 01 40 Troubleshooting 40 BR380JG 1E0 ...
Страница 452: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 41 ...
Страница 453: ...SEN02089 01 40 Troubleshooting 42 BR380JG 1E0 ...
Страница 454: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 43 ...
Страница 455: ...SEN02089 01 40 Troubleshooting 44 BR380JG 1E0 ...
Страница 463: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 5 Related electrical circuit diagram ...
Страница 465: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 7 Related electrical circuit diagram ...
Страница 467: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 9 Related electrical circuit diagram ...
Страница 469: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 11 Related electrical circuit diagram ...
Страница 471: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 13 Related electrical circuit diagram ...
Страница 473: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 15 Related electrical circuit diagram ...
Страница 475: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 17 Related electrical circuit diagram ...
Страница 477: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 19 Related electrical circuit diagram ...
Страница 479: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 21 Related electrical circuit diagram ...
Страница 481: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 23 Circuit diagram related to magnetic separator ON switch ...
Страница 483: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 25 Circuit diagram related to magnetic separator OFF switch ...
Страница 485: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 27 Related electrical circuit diagram ...
Страница 487: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 29 Related electrical circuit diagram ...
Страница 489: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 31 Related electrical circuit diagram ...
Страница 491: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 33 Related electrical circuit diagram ...
Страница 493: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 35 Related electrical circuit diagram ...
Страница 495: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 37 Related electrical circuit diagram ...
Страница 497: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 39 Related electrical circuit diagram ...
Страница 511: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 5 Related electrical circuit diagram ...
Страница 513: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 7 Related electrical circuit diagram ...
Страница 520: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 15 Related electrical circuit diagram ...
Страница 522: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 17 Related electrical circuit diagram ...
Страница 524: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 19 Related electrical circuit diagram ...
Страница 526: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 21 Related electrical circuit diagram ...
Страница 531: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 27 Related electrical circuit diagram ...
Страница 533: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 29 Related electrical circuit diagram ...
Страница 538: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 35 Related electrical circuit diagram ...
Страница 540: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 37 Related electrical circuit diagram ...
Страница 542: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 39 Related electrical circuit diagram ...
Страница 544: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 41 Related electrical circuit diagram ...
Страница 546: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 43 Related electrical circuit diagram ...
Страница 550: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 47 Related electrical circuit diagram ...
Страница 554: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 51 Related electrical circuit diagram ...
Страница 556: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 53 Related electrical circuit diagram ...
Страница 558: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 55 Circuit diagram related to air cleaner clogging ...
Страница 560: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 57 Circuit diagram related to charge voltage ...
Страница 565: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 5 Circuit diagram related to engine oil pressure of machine monitor ...
Страница 569: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 9 Circuit diagram related to radiator coolant level ...
Страница 577: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 17 Circuit diagram related to fuel control dial ...
Страница 579: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 19 Circuit diagram related to fuel control dial ...
Страница 581: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 21 Circuit diagram related to coolant temperature sensor ...
Страница 583: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 23 Circuit diagram related to coolant temperature sensor ...
Страница 590: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 31 Circuit diagram related to sensor power supply 2 ...
Страница 592: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 33 Circuit diagram related to ambient pressure sensor ...
Страница 594: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 35 Circuit diagram related to ambient pressure sensor ...
Страница 601: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 43 Circuit diagram related to No 1 injector ...
Страница 603: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 45 Circuit diagram related to No 5 injector ...
Страница 605: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 47 Circuit diagram related to No 3 injector ...
Страница 607: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 49 Circuit diagram related to No 6 injector ...
Страница 609: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 51 Circuit diagram related to No 2 injector ...
Страница 611: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 53 Circuit diagram related to No 4 injector ...
Страница 617: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 5 Circuit diagram related to engine controller ...
Страница 619: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 7 Circuit diagram related to sensor power supply 1 ...
Страница 622: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 11 Circuit diagram related to water in fuel sensor ...
Страница 624: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 13 Circuit diagram related to water in fuel sensor ...
Страница 629: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 19 Circuit diagram related to engine controller power supply ...
Страница 632: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 23 Circuit diagram related to common rail pressure sensor ...
Страница 634: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 25 Circuit diagram related to common rail pressure sensor ...
Страница 641: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 33 Circuit diagram related to engine controller power supply ...
Страница 650: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 43 Circuit diagram related to supply pump actuator metering unit ...
Страница 652: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 45 Related electrical circuit diagram ...
Страница 654: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 47 Related electrical circuit diagram ...
Страница 659: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 5 Circuit diagram related to horn relay ...
Страница 661: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 7 Related electrical circuit diagrams ...
Страница 663: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 9 Circuit diagram related to pump controller power supply ...
Страница 666: ...SEN02094 00 40 Troubleshooting 12 BR380JG 1E0 Related electrical circuit diagram ...
Страница 668: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 15 Related electrical circuit diagram ...
Страница 670: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 17 Related electrical circuit diagram ...
Страница 672: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 19 Related electrical circuit diagram ...
Страница 674: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 21 Circuit diagram related to engine stop switch ...
Страница 677: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 25 Circuit diagram related to F pump pressure sensor ...
Страница 679: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 27 Circuit diagram related to R pump pressure sensor ...
Страница 681: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 29 Related electrical circuit diagram ...
Страница 683: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 31 Related electrical circuit diagram ...
Страница 706: ...SEN02095 00 40 Troubleshooting 18 BR380JG 1E0 Electrical circuit diagram related to engine emergency stop ...
Страница 708: ...40 Troubleshooting SEN02095 00 BR380JG 1E0 21 Electrical circuit diagram related to machine monitor power supply system ...
Страница 712: ...40 Troubleshooting SEN02095 00 BR380JG 1E0 25 Electrical circuit diagram related to engine coolant temperature sensor ...
Страница 728: ...SEN02095 00 40 Troubleshooting 42 BR380JG 1E0 Electrical circuit diagram related to radio control system ...
Страница 731: ...SEN02095 00 40 Troubleshooting 46 BR380JG 1E0 Electrical circuit diagram related to radio control system ...
Страница 740: ...SEN02306 01 40 Troubleshooting 4 BR380JG 1E0 System chart for hydraulic and mechanical systems 1 ...
Страница 765: ...SEN02307 00 40 Troubleshooting 2 BR380JG 1E0 S 16 Vibration is excessive 23 ...
Страница 794: ...50 Disassembly and assembly SEN02737 00 BR380JG 1E0 7 ...
Страница 795: ...8 SEN02737 00 BR380JG 1E0 Mobile crusher Form No SEN02737 00 2007 KOMATSU All Rights Reserved Printed in Japan 02 07 01 ...
Страница 823: ...SEN02738 00 50 Disassembly and assembly 28 BR380JG 1E0 ...
Страница 828: ...50 Disassembly and assembly SEN02738 00 BR380JG 1E0 33 ...
Страница 831: ...3 Hydraulic circuit diagram 1 2 BR380JG 1E0 BR380JG 1E0 SEN001361 00 Hydraulic circuit diagram 1 2 1 ...
Страница 833: ...8 SEN01361 00 BR380JG 1E0 Mobile crusher Form No SEN01361 00 2006 KOMATSU All Rights Reserved Printed in Japan 10 06 01 ...
Страница 835: ...3 Electrical circuit diagram 1 4 BR380JG 1E0 BR380JG 1E0 SEN01362 01 Electrical circuit diagram 1 4 ...
Страница 836: ...5 Electrical circuit diagram 2 4 BR380JG 1E0 BR380JG 1E0 SEN01362 01 Electrical circuit diagram 2 4 ...
Страница 837: ...7 Electrical circuit diagram 3 4 BR380JG 1E0 BR380JG 1E0 SEN01362 01 Electrical circuit diagram 3 4 ...
Страница 838: ...9 Electrical circuit diagram 4 4 BR380JG 1E0 BR380JG 1E0 SEN01362 01 Electrical circuit diagram 4 4 ...
Страница 840: ...BR380JG 1E0 13 SEN01362 01 Connector arrangement diagram 2 2 BR380JG 1E0 Connector arrangement diagram 2 2 ...