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Komatsu A20601, Руководство по эксплуатации и техническому обслуживанию

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INTRODUCTION

0-16

PC210LL/PC240LL-10

Maintenance Schedule Table  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-21

MAINTENANCE PROCEDURE  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-23

Initial 10 Hours Maintenance   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-23
Initial 250 Hours Maintenance (Only After The First 250 Hours)   . . . . . . . . . . . . . . . . . . . . . . . .  3-23
Initial 500 Hours Maintenance (Only After The First 500 Hours)   . . . . . . . . . . . . . . . . . . . . . . . .  3-23
When Required   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-24

Check, Clean And Replace Air Cleaner Element   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-24
Clean Inside Of Cooling System  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-31
Check And Tighten Track Shoe Bolts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-36
Check And Adjust Track Tension  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-37
Replace Bucket Teeth (Vertical Pin Type)   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-39
Replace Bucket Teeth (Horizontal Pin Type)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-42
Replace Bucket Side Cutter, Shroud  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-44
Adjust Bucket Clearance  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-45
Check Window Washer Fluid Level, Add Fluid  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-46
Check And Maintain Air Conditioner  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-47
Set Machine at Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-48
Check Gas Spring   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-49
Bleeding Air From Hydraulic System  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-50

Check Before Starting  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-52
Every 100 Hours Maintenance   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-53

Lubricating (Road Builder)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-53
Lubricating Log Loader  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-54

Every 250 Hours Maintenance   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-55

Check Level Of Battery Electrolyte . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-55
Check Air Conditioner Compressor Belt Tension, Adjust (PC210LL) . . . . . . . . . . . . . . . . . .  3-57
Check Air Conditioner Compressor Belt Tension, Adjust (PC240LL) . . . . . . . . . . . . . . . . . .  3-58

Every 500 Hours Maintenance   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-60

Lubricating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-60
Change Oil In Engine Oil Pan  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-62
Replace Engine Oil Filter Cartridge   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-62
Replace Fuel Pre-filter Cartridge  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-64
Check Swing Pinion Grease Level, Add Grease  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-67
Clean And Inspect Radiator Fins, Oil Cooler Fins, Aftercooler Fins, Fuel Cooler Fins, And Con-
denser Fins    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-68
Clean Air Conditioner Fresh/Recirc Filters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-70
Replace Breather Element In Hydraulic Tank  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-72
Check Oil Level In Swing Machinery Case, Add Oil (PC210LL)   . . . . . . . . . . . . . . . . . . . . .  3-73
Check Oil Level In Swing Machinery Case, Add Oil (PC240LL)   . . . . . . . . . . . . . . . . . . . . .  3-74
Check Oil Level In Final Drive Case, Add Oil  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-75

Every 1000 Hours Maintenance   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-76

Replace Hydraulic Oil Filter Element  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-76
Change Oil In Swing Machinery Case (PC210LL)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-77
Change Oil In Swing Machinery Case (PC240LL)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-78
Check Oil Level In Damper Case, Add Oil  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-79
Replace Fuel Main Filter Cartridge  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-80
Check All Tightening Points Of Engine Exhaust Pipe Clamps . . . . . . . . . . . . . . . . . . . . . . . .  3-83
Check Fan Belt Tension And Replace Fan Belt   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-83

Every 2000 Hours Maintenance   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-84

Содержание A20601

Страница 1: ...su America Corp It is our policy to improve our products whenever it is possible and practical to do so We reserve the right to make changes or improvements at any time without incurring any obligatio...

Страница 2: ...Find manuals at https best manuals com...

Страница 3: ...0 1 INTRODUCTION 0 PC210LL PC240LL 10 Find manuals at https best manuals com...

Страница 4: ...wner together with the machine If this manual is lost or damaged contact your distributor immediately to arrange for its replacement For details regarding the machine serial No you will need to provid...

Страница 5: ...situation which if not avoided could result in death or serious injury Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to al...

Страница 6: ...triangle and the method of avoiding the hazardous condition is shown inside a circle Komatsu cannot predict every circumstance that might involve a potential hazard in operation and maintenance There...

Страница 7: ...s facing the front and the sprocket is at the rear of the machine Structure to Protect the Operator This machine is equipped with a structure to protect the operator ROPS conforming to ISO8082 2 Excav...

Страница 8: ...cated on the service meter Make sure that you fully understand the content of this manual and pay careful attention to the following points when breaking in the machine Run the engine at idle for 15 s...

Страница 9: ...the following items Product Identification Number Pin Machine Serial No Plate On the bottom right of the operator s cab The design of the nameplate differs according to the territory EPA Regulations E...

Страница 10: ...stributor Engine Acronyms Machine serial No Engine serial No Product identification number PIN Distributor name Address Service Personnel Phone Fax Acronym Stands for KDPF Komatsu Diesel Particulate F...

Страница 11: ...ions Before Starting Operation 1 12 Ensuring Safe Operation 1 12 Understanding The Machine 1 12 Preparations For Safe Operation 1 12 Precautions Regarding Safety related Equipment 1 12 Inspecting Mach...

Страница 12: ...eling On Slopes 1 27 Operations On Slopes 1 28 Prohibited Operations 1 29 Operations On Snow Or Frozen Surfaces 1 31 Parking Machine 1 31 TRANSPORTATION 1 32 Loading and Unloading 1 32 Shipping the Ma...

Страница 13: ...45 Waste Materials 1 45 Select Window Washer Fluid 1 45 Personnel 1 45 Periodic Replacement Of Safety Critical Parts 1 46 OPERATION MACHINE VIEW ILLUSTRATIONS 2 2 General View of Log Loader Machine 2...

Страница 14: ...WITH LOCK 2 91 Open and Close Caps with Lock 2 91 Opening the Cap 2 91 Locking the Cap 2 91 Open and Close Covers with Lock 2 92 Opening the Cover Locked Cover 2 92 Locking the Cover 2 92 Lock and Un...

Страница 15: ...Particulate Filter KDPF Regeneration Disable Procedure 2 127 While Regeneration is being Performed Stopping Regeneration 2 128 HANDLING MACHINES EQUIPPED WITH KOMTRAX 2 129 Basic Precautions 2 130 MA...

Страница 16: ...194 Ditching Work 2 194 Loading Work 2 195 BUCKET REPLACEMENT AND INVERSION 2 196 Replacement 2 196 Inversion 2 198 PARKING MACHINE 2 200 MACHINE INSPECTION AFTER DAILY WORK 2 202 LOCKING 2 202 TRANSP...

Страница 17: ...nt And Water For Dilution 3 5 Grease 3 6 Carrying Out KOWA Komatsu Oil Wear Analysis 3 6 Storing Oil And Fuel 3 7 Filters 3 7 Electric System Maintenance 3 7 WEAR PARTS 3 8 Wear Parts List 3 8 RECOMME...

Страница 18: ...ttery Electrolyte 3 55 Check Air Conditioner Compressor Belt Tension Adjust PC210LL 3 57 Check Air Conditioner Compressor Belt Tension Adjust PC240LL 3 58 Every 500 Hours Maintenance 3 60 Lubricating...

Страница 19: ...ean Komatsu Diesel Particulate Filter KDPF 3 97 Replace Komatsu Closed Crankcase Ventilation KCCV Hose 3 97 Every 5000 Hours Maintenance 3 98 Change Oil In Hydraulic Tank 3 98 Every 8000 Hours Mainten...

Страница 20: ...C210LL PC240LL 10 BUCKET TEETH SELECTION 5 10 Selection Guide for Horizontal or Vertical Pin Type Tooth 5 10 Handling Trapezoidal Bucket 5 11 Digging Work 5 11 HANDLING EXTENSION ARM 5 13 HANDLING CLA...

Страница 21: ...make sure that you fully understand the precautions described in this manual and the safety labels on the machine Read and follow all safety precautions Failure to do so may result in serious injury...

Страница 22: ...ys keep them clean When cleaning them do not use organic solvents or gasoline These may cause the labels to peel off There are also other labels in addition to the warning signs and safety labels Hand...

Страница 23: ...ING To prevent SEVERE INJURY or DEATH do the following before moving machine or its attachments Honk horn to alert people nearby Be sure no one is on or near machine or in swing area Rotate cab for fu...

Страница 24: ...achments are not kept safe distance away from electric lines 5 Caution for operating pattern 09822 03000 WARNING In order to prevent an accident resulting in injury or death caused by error operation...

Страница 25: ...in a serious injury 7 Caution for high temperature hydraulic oil 09653 03001 WARNING Hot oil hazard To prevent hot oil from spurting out Turn engine off Allow oil to cool Slowly loosen cap to relieve...

Страница 26: ...oes not loosen after turning lubricator ONE TURN ask Komatsu dealer or distributor to disassemble 11 Caution when handling cable 09808 03000 WARNING Improper use of booster cables and battery cables c...

Страница 27: ...e in monitor so you can see rear and side of machine Before moving look around and at mirror and monitor to confirm that no one is around the machine Failure to do so can result in serious injury or d...

Страница 28: ...REACH OF CHILDREN 20 Prohibition of jump start 09842 A0481 Start the engine only after sitting down in the operator s seat Do not attempt to start the engine by short circuiting the engine starting ci...

Страница 29: ...aid use of ether may cause explosion and severe injury You may get injured from explosion Do not use starting aid and such as ethel liquid spray etc when start ing engine 25 Warning STS Straight Trave...

Страница 30: ...age nuts near the bolt heads 4 Turn on the cab tilt battery disconnect switch located in the battery box 5 Open the left side machine doors and press the cab tilt switch down button to tilt the cab fo...

Страница 31: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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