L7-6
Hoist Circuit
L07034
When there is flow through a pilot port to a spool, a
positive differential pressure at the top of the spool
will overcome the bottom spring bias causing the
spool to shift to connect the high pressure core to the
work port. When there is flow from the main valve
work port to the pilot port through the cross-holes, a
positive differential pressure at the bottom of the
spool will overcome the top spring bias and the spool
will shift to connect the work port to the low pressure
core.
The check poppets located in the main spools permit
free flow from the work port to the pilot port and
restrict flow from the pilot port to the work port. These
check poppets control spool response and spool
movements.
Hoist Pilot Valve
The hoist pilot valve (1, Figure 7-4) is located in the
hydraulic component cabinet directly behind the
operators cab. The hoist pilot valve spool is spring
centered to the hold position. The valve is controlled
directly by the operator through a lever and cable
arrangement. The control lever is located between
the operator and center console. When the operator
moves the lever, the pilot valve spool moves and
directs pilot flow to the appropriate pilot port on the
hoist valve causing the main spools to direct working
pump flow to the hoist cylinders.
The hoist pilot valve is equipped with a one way load
check valve which allows free flow from the center
passage to bridge core and prevents reverse flow.
The hoist pilot valve is also equipped with a power
down relief valve (8). The power down relief valve is
located between the power down control port and
return galley. The power down relief valve limits
power down pressure at 10342 kPa (1500 psi).
Hoist-up Limit Solenoid
The Hoist-up Limit Solenoid (2, Figure 7-4) is used in
the hydraulic circuit to prevent maximum hoist cylin-
der extension.
This solenoid valve is “normally open” between the
hoist pilot valve raise port and the hoist valve raise
pilot port. The return-to-tank port is “normally closed”.
The solenoid is controlled by the proximity switch
(hoist limit switch) located inside the rear frame rail
near the body pivot and above the right rear suspen-
sion. When the solenoid is signaled by the proximity
switch, the raise pilot port on the hoist valve is
closed. The hoist pilot valve raise port is opened to
return to tank.
Refer to Section D for the adjustment procedure of
the hoist-up limit solenoid.
Pilot Operated Check Valve
The Pilot Operated Check Valve (7, Figure 7-4) is
opened by power down pilot pressure to allow oil in
the raise port to bypass the hoist up limit solenoid for
initial power down operation while the solenoid is
activated by the hoist limit switch.
FIGURE 7-4. HOIST PILOT VALVE
1. Hoist Pilot Valve
2. Hoist-Up Limit
Solenoid
3. Control Cable
4. Supply From Hoist
Valve
5. Pilot Pressure to Hoist
6. Return Line
7. Pilot Operated Check
Valve
8. Power Down Relief
Valve
Содержание 830E-AC
Страница 1: ...CEBM016202 Shop Manual DUMP TRUCK SERIAL NUMBERS A30001 A30035 ...
Страница 2: ...NOTES ...
Страница 8: ...A 4 Introduction 8 06 A00040 KOMATSU MODEL 830E AC TRUCK ...
Страница 10: ...A1 2 Index 02 94 A01001 NOTES ...
Страница 12: ...A2 2 Major Component Description 3 06 A02073 830E MAJOR COMPONENTS ...
Страница 34: ...A3 20 General Safety and Operating Instructions 3 06 A03030 ...
Страница 36: ...A3 22 General Safety and Operating Instructions 3 06 A03030 ...
Страница 62: ...A4 12 Warnings and Cautions A04059 NOTES ...
Страница 70: ...A7 2 Storage Procedures A07006 NOTES ...
Страница 86: ...A7 18 Storage Procedures A07006 NOTES ...
Страница 87: ...B01022 Index B1 1 SECTION B STRUCTURES INDEX STRUCTURAL COMPONENTS B2 1 DUMP BODY B3 1 FUEL TANK B4 1 ...
Страница 88: ...B1 2 Index B01022 NOTES ...
Страница 90: ...B2 2 Structural Components B02029 NOTES ...
Страница 96: ...B2 8 Structural Components B02029 NOTES ...
Страница 98: ...B3 2 Dump Body B03025 NOTE ...
Страница 106: ...B3 10 Dump Body B03025 NOTES ...
Страница 108: ...B4 2 Fuel Tank B04026 NOTES ...
Страница 114: ...C1 2 Index C01029 NOTES ...
Страница 116: ...C2 2 Power Module C02027 NOTES ...
Страница 126: ...C3 2 Cooling System C03035 NOTES ...
Страница 138: ...C4 2 Power Train C04034 NOTES ...
Страница 146: ...C4 10 Power Train C04034 NOTES ...
Страница 148: ...C5 2 Air Filtration System C05019 NOTES ...
Страница 156: ...C7 2 Fan Clutch C07001 NOTES ...
Страница 157: ...C07001 Fan Clutch C7 3 FAN CLUTCH REMOVAL INSTALLATION TOOLING TOOL A FRONT SLEEVE BEARING TOOL B REAR SLEEVE BEARING ...
Страница 159: ...C07001 Fan Clutch C7 5 TOOL E BEARING INSTALLER TOOL F BEARING INSTALLER ...
Страница 205: ...D02034 24 VDC Electric Supply System D2 15 FIGURE 2 6 CRANKING MOTOR ASSEMBLY ...
Страница 230: ...D3 20 24VDC Electrical System Components 10 06 D03036 NOTES ...
Страница 242: ...D10 12 Battery Charging Alternator D10003 07 06 WIRING DIAGRAM FIGURE 10 5 WIRING DIAGRAM ...
Страница 267: ...D10003 07 06 Battery Charging Alternator D10 37 NOTES ...
Страница 268: ...D10 38 Battery Charging Alternator D10003 07 06 ALTERNATOR EXPLODED VIEW FIGURE 10 28 ALTERNATOR ...
Страница 310: ...D11 2 VHMS COMPONENTS D11005 NOTES ...
Страница 344: ...D12 18 VHMS SOFTWARE D12004 NOTES ...
Страница 346: ...D13 2 VHMS CHECK OUT TROUBLESHOOTING D13004 NOTES ...
Страница 370: ...D13 26 VHMS CHECK OUT TROUBLESHOOTING D13004 FAULT TREE ANALYSIS Unable to connect to VHMS from laptop PC ...
Страница 371: ...D13004 VHMS CHECK OUT TROUBLESHOOTING D13 27 Flashing Error Code N4 23 PLM III Communications Fault ...
Страница 372: ...D13 28 VHMS CHECK OUT TROUBLESHOOTING D13004 Flashing Error Code N4 22 Engine Communications Fault ...
Страница 373: ...D13004 VHMS CHECK OUT TROUBLESHOOTING D13 29 No Data Received By WebCARE ...
Страница 374: ...D13 30 VHMS CHECK OUT TROUBLESHOOTING D13004 Coaxial Cable Troubleshooting ...
Страница 376: ...D14 2 VHMS Forms 01 06 D14003 NOTES ...
Страница 388: ...E2 4 Electrical Propulsion System Components 10 06 E02020 FIGURE 2 1 PROPULSION SYSTEM DIAGRAM ...
Страница 428: ...E2 44 Electrical Propulsion System Components 10 06 E02020 FIGURE 2 5 CONTROL CABINET COMPONENTS CONTACTOR COMPARTMENT ...
Страница 429: ...E02020 10 06 Electrical Propulsion System Components E2 45 FIGURE 2 6 CONTROL CABINET COMPONENTS REAR CABINET VIEW ...
Страница 466: ...E3 36 AC Drive System Electrical Checkout Procedure 10 06 E03018 Version 21 Software NOTES ...
Страница 468: ...G1 2 Index G01020 NOTES ...
Страница 470: ...G2 2 Tires and Rims G02022 NOTES ...
Страница 480: ...G3 2 Front Wheel Hub and Spindle G03029 NOTES ...
Страница 498: ...G4 2 Rear Axle Housing Attachment G04022 NOTES ...
Страница 504: ...G5 2 Rear Axle Housing G05025 NOTES ...
Страница 508: ...G5 6 Rear Axle Housing G05025 NOTES ...
Страница 509: ...H01019 Index H1 1 SECTION H SUSPENSIONS INDEX FRONT SUSPENSION H2 REAR SUSPENSION H3 OILING AND CHARGING PROCEDURES H4 ...
Страница 510: ...H1 2 Index H01019 NOTES ...
Страница 512: ...H2 2 Front Suspensions H02026 NOTES ...
Страница 522: ...H2 12 Front Suspensions H02026 NOTES ...
Страница 524: ...H3 2 Rear Suspensions H03024 NOTES ...
Страница 529: ...H03024 Rear Suspensions H3 7 FIGURE 3 6 REAR SUSPENSION ASSEMBLY ...
Страница 532: ...H3 10 Rear Suspensions H03024 NOTES ...
Страница 534: ...H4 2 Oiling and Charging Procedures H04025 NOTES ...
Страница 544: ...H4 12 Oiling and Charging Procedures H04025 NOTES ...
Страница 546: ...J1 2 Index J01038 NOTES ...
Страница 548: ...J2 2 Brake Circuit J02037 NOTES ...
Страница 554: ...J2 8 Brake Circuit J02037 FIGURE 3 3 BRAKE VALVE PARTIAL CUT AWAY 1 Actuator Base 2 Brake Valve 3 Orfice Set Screw ...
Страница 580: ...J3 26 Brake Circuit Component Service J03034 NOTES ...
Страница 582: ...J4 2 Brake Circuit Check Out Procedure J04036 NOTES ...
Страница 594: ...J4 14 Brake Circuit Check Out Procedure J04036 NOTES ...
Страница 596: ...J5 2 Rockwell Wheel Speed Front Disc Brakes 10 06 J05024 NOTES ...
Страница 638: ...L1 2 Index L01041 NOTES ...
Страница 640: ...L2 2 Hydraulic System L02043 NOTES ...
Страница 646: ...L3 2 Hydraulic Component Repair L03039 NOTES ...
Страница 666: ...L4 2 Steering Circuit L04048 NOTES ...
Страница 669: ...L04048 Steering Circuit L4 5 FIGURE 4 2 FLOW AMPLIFIER ...
Страница 671: ...L04048 Steering Circuit L4 7 FIGURE 4 3 FLOW AMPLIFIER No Steer ...
Страница 673: ...L04048 Steering Circuit L4 9 FIGURE 4 4 FLOW AMPLIFIER Steering Left ...
Страница 675: ...L04048 Steering Circuit L4 11 FIGURE 4 5 FLOW AMPLIFIER Steering Right ...
Страница 677: ...L04048 Steering Circuit L4 13 FIGURE 4 6 FLOW AMPLIFIER No Steer External Shock Load ...
Страница 681: ...L04048 Steering Circuit L4 17 FIGURE 4 9 CUT AWAY VIEW OF STEERING PUMP ...
Страница 684: ...L4 20 Steering Circuit L04048 NOTES ...
Страница 699: ...L05035 Steering Component Repair L5 15 FIGURE 5 8 FLOW AMPLIFIER VALVE ...
Страница 724: ...L5 40 Steering Component Repair L05035 NOTES ...
Страница 726: ...L7 2 Hoist Circuit L07034 NOTES ...
Страница 733: ...L07034 Hoist Circuit L7 9 FIGURE 7 6 FLOAT POSITION ...
Страница 735: ...L07034 Hoist Circuit L7 11 FIGURE 7 7 POWER UP ...
Страница 737: ...L07034 Hoist Circuit L7 13 FIGURE 7 8 HOLD POSITION ...
Страница 739: ...L07034 Hoist Circuit L7 15 FIGURE 7 9 POWER DOWN ...
Страница 741: ...L07034 Hoist Circuit L7 17 FIGURE 7 10 FLOAT POSITION ...
Страница 742: ...L7 18 Hoist Circuit L07034 NOTES ...
Страница 759: ...L08038 Hoist Circuit Component Repair L8 17 FIGURE 8 18 HOIST CYLINDER ...
Страница 768: ...L8 26 Hoist Circuit Component Repair L08038 NOTES ...
Страница 770: ...L10 2 Hydraulic Check out Procedure L10028 NOTES ...
Страница 783: ...L10028 Hydraulic Check out Procedure L10 15 FIGURE 10 5 FLOW AMPLIFIER VALVE ...
Страница 792: ...L10 24 Hydraulic Check out Procedure L10028 NOTES ...
Страница 794: ...M1 2 Index M01055 NOTES ...
Страница 796: ...M2 2 Fire Control Systems M02005 NOTES ...
Страница 808: ...M2 14 Fire Control Systems M02005 NOTES ...
Страница 810: ...M7 2 Engine Coolant Heater M07012 NOTES ...
Страница 820: ...M19 2 Radiator Shutters M19003 NOTES ...
Страница 880: ...M20 52 Payload Meter III 02 05 M20008 Connectors ...
Страница 890: ...M31 2 Reserve Engine Oil System M31004 NOTES ...
Страница 898: ...N1 2 Index N01020 NOTES ...
Страница 900: ...N2 2 Truck Cab N02019 NOTES ...
Страница 918: ...N2 20 Truck Cab N02019 NOTES ...
Страница 920: ...N3 2 Cab Components N03025 NOTES ...
Страница 926: ...N3 8 Cab Components N03025 NOTES ...
Страница 972: ...N4 46 Operator Comfort 10 06 N04031 NOTES ...
Страница 1005: ...P01024 Index P1 1 SECTION P LUBRICATION AND SERVICE INDEX LUBRICATION AND SERVICE P2 1 AUTOMATIC LUBRICATION SYSTEM P3 1 ...
Страница 1006: ...P1 2 Index P01024 NOTES ...
Страница 1008: ...P2 2 Lubrication and Service 10 06 P02050 NOTES ...
Страница 1011: ...P02050 10 06 Lubrication and Service P2 5 LUBRICATION CHART ...
Страница 1036: ...P3 12 Automatic Lubrication System P03030 FIGURE 3 7 LUBRICATION CYCLE TIMER 1 Off Time Switch 2 Mode Switch 3 Cover ...
Страница 1040: ...P3 16 Automatic Lubrication System P03030 NOTES ...
Страница 1046: ...R1 2 System Schematics 2 06 R01077 NOTES ...
Страница 1048: ......
Страница 1049: ...XS3201 JUNE 05 ELECTRIC SCHEMATIC INDEX AND SYMBOLS 830E AC A30001 and UP SHEET 1 OF 35 ...
Страница 1050: ...XS3202 3 MAY 06 ELECTRIC SCHEMATIC GE SYSTEM BLOCK DIAGRAM 830E AC A30001 and UP SHEET 2 OF 35 ...
Страница 1051: ...XS3203 2 MAY 06 ELECTRIC SCHEMATIC MAIN PROPULSION SCHEMATIC 830E AC A30001 and UP SHEET 3 OF 35 ...
Страница 1052: ...XS3204 JUNE 05 ELECTRIC SCHEMATIC GE 24 15V PWR DISTRIBUTION 830E AC A30001 and UP SHEET 4 OF 35 ...
Страница 1053: ...XS3205 1 JAN 06 ELECTRIC SCHEMATIC G E INVERTER FIRING 830E AC A30001 and UP SHEET 5 OF 35 ...
Страница 1054: ...XS3206 1 JAN 06 ELECTRIC SCHEMATIC G E INVERTER FIRING 830E AC A30001 and UP SHEET 6 OF 35 ...
Страница 1055: ...XS3207 2 JAN 06 ELECTRIC SCHEMATIC ENGINE I O 830E AC A30001 and UP SHEET 7 OF 35 ...
Страница 1056: ...XS3208 1 JAN 06 ELECTRIC SCHEMATIC G E 24V DIGITAL I O 830E AC A30001 and UP SHEET 8 OF 35 ...
Страница 1057: ...XS3209 1 JAN 06 ELECTRIC SCHEMATIC CONTROL PANEL ANALOG INPUTS 830E AC A30001 and UP SHEET 9 OF 35 ...
Страница 1058: ...XS3210 2 MAY 06 ELECTRIC SCHEMATIC 24V POWER DISTRIB CKT PROTECT 830E AC A30001 and UP SHEET 10 OF 35 ...
Страница 1059: ...XS3211 2 MAY 06 ELECTRIC SCHEMATIC OPER CAB OVERHEAD WARNING LIGHTS 830E AC A30001 and UP SHEET 11 OF 35 ...
Страница 1060: ...XS3212 2 MAY 06 ELECTRIC SCHEMATIC OPER CAB OVERHEAD WARNING LIGHTS 830E AC A30001 and UP SHEET 12 OF 35 ...
Страница 1061: ...XS3213 2 MAY 06 ELECTRIC SCHEMATIC OPER CAB OVERHEAD WARNING LIGHTS 830E AC A30001 and UP SHEET 13 OF 35 ...
Страница 1062: ...XS3214 3 MAY 06 ELECTRIC SCHEMATIC OPER CAB OVERHEAD WARNING LIGHTS 830E AC A30001 and UP SHEET 14 OF 35 ...
Страница 1063: ...XS3215 1 SEP 05 ELECTRIC SCHEMATIC AUTO LUBE SYSTEM W WARNING 830E AC A30001 and UP SHEET 15 OF 35 ...
Страница 1064: ...XS3216 2 JAN 06 ELECTRIC SCHEMATIC OPER CAB GAUGES OPTION SWITCHES 830E AC A30001 and UP SHEET 16 OF 35 ...
Страница 1065: ...XS3217 1 JAN 06 ELECTRIC SCHEMATIC HEATER AIR CONDITIONER CONTROLS 830E AC A30001 and UP SHEET 17 OF 35 ...
Страница 1066: ...XS3218 JUNE 05 ELECTRIC SCHEMATIC WORK LIGHTS AND HORN 830E AC A30001 and UP SHEET 18 OF 35 ...
Страница 1067: ...XS3219 1 JAN 06 ELECTRIC SCHEMATIC RETARD LIGHTS BACKUP LTS HORNS 830E AC A30001 and UP SHEET 19 OF 35 ...
Страница 1068: ...XS3220 3 MAY 06 ELECTRIC SCHEMATIC OPERATOR DRIVE SYSTEM CONTROLS 830E AC A30001 and UP SHEET 20 OF 35 ...
Страница 1069: ...XS3221 1 MAY 06 ELECTRIC SCHEMATIC RADIO WINDOWS WIPER CONTROL 830E AC A30001 and UP SHEET 21 OF 35 ...
Страница 1070: ...XS3222 1 MAY 06 ELECTRIC SCHEMATIC TURN SIGNAL CLEARANCE LIGHTS 830E AC A30001 and UP SHEET 22 OF 35 ...
Страница 1071: ...XS3223 JUNE 05 ELECTRIC SCHEMATIC FOG LIGHTS AND HEAD LIGHTS 830E AC A30001 and UP SHEET 23 OF 35 ...
Страница 1072: ...XS3224 1 JAN 06 ELECTRIC SCHEMATIC OPERATOR CAB INSTRUMENT LIGHTS 830E AC A30001 and UP SHEET 24 OF 35 ...
Страница 1073: ...XS3225 2 MAY 06 ELECTRIC SCHEMATIC KEY SWITCH 5 MINUTE IDLE 830E AC A30001 and UP SHEET 25 OF 35 ...
Страница 1074: ...XS3226 1 JAN 06 ELECTRIC SCHEMATIC QSK 60 START CIRCUIT 830E AC A30001 and UP SHEET 26 OF 35 ...
Страница 1075: ...XS3227 2 MAY 06 ELECTRIC SCHEMATIC ENGINE CIRCUITS CUMMINS QSK 60 830E AC A30001 and UP SHEET 27 OF 35 ...
Страница 1076: ...XS3228 2 JAN 06 ELECTRIC SCHEMATIC PAYLOAD METER 3 CIRCUITS 830E AC A30001 and UP SHEET 28 OF 35 ...
Страница 1077: ...XS3229 1 JAN 06 ELECTRIC SCHEMATIC DIAG PORTS DISPATCH SYSTEM 830E AC A30001 and UP SHEET 29 OF 35 ...
Страница 1078: ...XS3230 1 JAN 06 ELECTRIC SCHEMATIC PARK BRAKE GE I O 830E AC A30001 and UP SHEET 30 OF 35 ...
Страница 1079: ...XS3231 1 JAN 06 ELECTRIC SCHEMATIC WINDSHLD WIPER TURN SIG CNTRLS 830E AC A30001 and UP SHEET 31 OF 35 ...
Страница 1080: ...XS3232 2 JAN 06 ELECTRIC SCHEMATIC VHMS INTERFACE ORBCOM MODULES 830E AC A30001 and UP SHEET 32 OF 35 ...
Страница 1081: ...XS3233 1 JAN 06 ELECTRIC SCHEMATIC BATTERY BOX 830E AC A30001 and UP SHEET 33 OF 35 ...
Страница 1082: ...XS3234 2 JAN 06 ELECTRIC SCHEMATIC CIRCUIT LOCATOR SHEET 830E AC A30001 and UP SHEET 34 OF 35 ...
Страница 1083: ...XS3235 3 Jan 06 ELECTRIC SCHEMATIC COMPONENT LOCATOR SHEET 830E AC A30001 and UP SHEET 35 OF 35 ...
Страница 1084: ......