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SEN00172-03
00 Index and foreword
2
114E-3 Series
(Rev. 2007/03)
Safety notice
1
Important safety notice
Proper service and repair are extremely important for safe machine operation. The service and repair
techniques recommended by Komatsu and described in this manual are both effective and safe.
Some of these techniques require the use of tools specially designed by Komatsu for the specific
purpose.
To prevent injury to workers, the symbol
k
is used to mark safety precautions in this manual. The
cautions accompanying these symbols should always be followed carefully. If any dangerous situa-
tion arises or may possibly arise, first consider safety, and take the necessary actions to deal with
the situation.
1.
General precautions
k
Mistakes in operation are extremely
dangerous. Read the Operation and
Maintenance Manual carefully before
operating the machine.
1)
Before carrying out any greasing or
repairs, read all the safety plates stuck to
the machine. For the locations of the
safety plates and detailed explanation of
precautions, see the Operation and Main-
tenance Manual.
2)
Decide a place in the repair workshop to
keep tools and removed parts. Always
keep the tools and parts in their correct
places. Always keep the work area clean
and make sure that there is no dirt, water,
or oil on the floor. Smoke only in the areas
provided for smoking. Never smoke while
working.
3)
When carrying out any operation, always
wear safety shoes and helmet. Do not
wear loose work clothes, or clothes with
buttons missing.
q
Always wear safety glasses when hit-
ting parts with a hammer.
q
Always wear safety glasses when
grinding parts with a grinder, etc.
4)
When carrying out any operation with 2 or
more workers, always agree on the oper-
ating procedure before starting. Always
inform your fellow workers before starting
any step of the operation. Before starting
work, hang UNDER REPAIR warning
signs in the operator's compartment.
5)
Only qualified workers must carry out work
and operation which require license or
qualification.
6)
Keep all tools in good condition, learn the
correct way to use them, and use the
proper ones of them. Before starting work,
thoroughly check the tools, machine, fork-
lift, service car, etc.
7) If welding repairs are needed, always
have a trained and experienced welder
carry out the work. When carrying out
welding work, always wear welding
gloves, apron, shielding goggles, cap and
other clothes suited for welding work.
8) Before starting work, warm up your body
thoroughly to start work under good condi-
tion.
2.
Preparations for work
1) Before adding oil or making any repairs,
park the machine on hard and level
ground, and apply the parking brake and
block the wheels or tracks to prevent the
machine from moving.
2) Before starting work, lower the work
equipment (blade, ripper, bucket, etc.) to
the ground. If this is not possible, insert
the lock pin or use blocks to prevent the
work equipment from falling. In addition,
be sure to lock all the control levers and
hang warning signs on them.
Safety points
1 Good arrangement
2 Correct work clothes
3 Following work standard
4 Making and checking signs
5 Prohibition of operation and handling by
unlicensed workers
6 Safety check before starting work
7 Wearing protective goggles
(for cleaning or grinding work)
8 Wearing shielding goggles and protectors
(for welding work)
9 Good physical condition and preparation
10 Precautions against work which you are
not used to or you are used to too much
Содержание 114E-3 Series
Страница 1: ...SEN00169 05 ENGINE 114E 3 SERIES...
Страница 2: ......
Страница 9: ...00 Index and foreword SEN00171 05 114E 3 Series 7...
Страница 51: ...00 Index and foreword SEN00172 03 114E 3 Series 41...
Страница 86: ...SEN00176 02 10 Structure function and maintenance standard 16 114E 3 Series Cylinder head 1...
Страница 88: ...SEN00176 02 10 Structure function and maintenance standard 18 114E 3 Series Cylinder block 1...
Страница 90: ...SEN00176 02 10 Structure function and maintenance standard 20 114E 3 Series Cylinder liner 1...
Страница 94: ...SEN00176 02 10 Structure function and maintenance standard 24 114E 3 Series Connecting rod 1...
Страница 99: ...10 Structure function and maintenance standard SEN00176 02 114E 3 Series 29...
Страница 100: ...SEN00176 02 10 Structure function and maintenance standard 30 114E 3 Series Valve and valve guide 1...
Страница 102: ...SEN00176 02 10 Structure function and maintenance standard 32 114E 3 Series Rocker arm shaft and tappet 1...
Страница 104: ...SEN00176 02 10 Structure function and maintenance standard 34 114E 3 Series Flywheel and flywheel housing 1...
Страница 107: ...10 Structure function and maintenance standard SEN00176 02 114E 3 Series 37...
Страница 120: ...SEN00455 01 30 Testing and adjusting 2 114E 3 Series Replacing alternator belt 23...
Страница 147: ...40 Troubleshooting SEN00457 01 114E 3 Series 5...
Страница 159: ...40 Troubleshooting SEN00459 01 114E 3 Series 9 Circuit diagram related to fuel control dial...
Страница 161: ...40 Troubleshooting SEN00459 01 114E 3 Series 11 Circuit diagram related to fuel control dial...
Страница 163: ...40 Troubleshooting SEN00459 01 114E 3 Series 13 Circuit diagram related to coolant temperature sensor...
Страница 165: ...40 Troubleshooting SEN00459 01 114E 3 Series 15 Circuit diagram related to coolant temperature sensor...
Страница 171: ...40 Troubleshooting SEN00459 01 114E 3 Series 21...
Страница 173: ...40 Troubleshooting SEN00459 01 114E 3 Series 23 Circuit diagram related to sensor power supply 2...
Страница 175: ...40 Troubleshooting SEN00459 01 114E 3 Series 25 Circuit diagram related to atmospheric pressure sensor...
Страница 177: ...40 Troubleshooting SEN00459 01 114E 3 Series 27 Circuit diagram related to atmospheric pressure sensor...
Страница 183: ...40 Troubleshooting SEN00459 01 114E 3 Series 33 Circuit diagram related to supply pump actuator metering unit...
Страница 185: ...40 Troubleshooting SEN00459 01 114E 3 Series 35...
Страница 187: ...40 Troubleshooting SEN00459 01 114E 3 Series 37 Circuit diagram related to injector No 1...
Страница 189: ...40 Troubleshooting SEN00459 01 114E 3 Series 39 Circuit diagram related to injector No 5...
Страница 191: ...40 Troubleshooting SEN00459 01 114E 3 Series 41 Circuit diagram related to injector No 3...
Страница 193: ...40 Troubleshooting SEN00459 01 114E 3 Series 43 Circuit diagram related to injector No 6...
Страница 195: ...40 Troubleshooting SEN00459 01 114E 3 Series 45 Circuit diagram related to injector No 2...
Страница 197: ...40 Troubleshooting SEN00459 01 114E 3 Series 47 Circuit diagram related to injector No 4...
Страница 199: ...40 Troubleshooting SEN00459 01 114E 3 Series 49...
Страница 204: ...SEN00460 01 40 Troubleshooting 4 114E 3 Series Circuit diagram related to engine controller power supply...
Страница 206: ...SEN00460 01 40 Troubleshooting 6 114E 3 Series Circuit diagram related to sensor power supply 1...
Страница 209: ...40 Troubleshooting SEN00460 01 114E 3 Series 9 Circuit diagram related to water in fuel sensor...
Страница 211: ...40 Troubleshooting SEN00460 01 114E 3 Series 11 Circuit diagram related to water in fuel sensor...
Страница 213: ...40 Troubleshooting SEN00460 01 114E 3 Series 13 Circuit diagram related to accelerator pedal...
Страница 215: ...40 Troubleshooting SEN00460 01 114E 3 Series 15 Circuit diagram related to accelerator pedal...
Страница 217: ...40 Troubleshooting SEN00460 01 114E 3 Series 17...
Страница 221: ...40 Troubleshooting SEN00460 01 114E 3 Series 21 Circuit diagram related to engine controller power supply...
Страница 225: ...40 Troubleshooting SEN00460 01 114E 3 Series 25 Circuit diagram related to common rail pressure sensor...
Страница 227: ...40 Troubleshooting SEN00460 01 114E 3 Series 27 Circuit diagram related to common rail pressure sensor...
Страница 235: ...40 Troubleshooting SEN00460 01 114E 3 Series 35...
Страница 237: ...40 Troubleshooting SEN00460 01 114E 3 Series 37 Circuit diagram related to engine controller power supply...
Страница 241: ...40 Troubleshooting SEN00460 01 114E 3 Series 41 Circuit diagram related to CAN communication...
Страница 245: ...40 Troubleshooting SEN00460 01 114E 3 Series 45...
Страница 247: ...40 Troubleshooting SEN00460 01 114E 3 Series 47 Circuit diagram related to electric lift pump actuator...
Страница 249: ...40 Troubleshooting SEN00460 01 114E 3 Series 49 Circuit diagram related to electric lift pump actuator...
Страница 251: ...40 Troubleshooting SEN00460 01 114E 3 Series 51 Circuit diagram related to supply pump actuator metering unit...
Страница 253: ...40 Troubleshooting SEN00460 01 114E 3 Series 53 Circuit diagram related to preheating starting and charging engine...
Страница 255: ...40 Troubleshooting SEN00460 01 114E 3 Series 55 Circuit diagram related to preheating starting and charging engine...
Страница 341: ...50 Disassembly and assembly SEN00464 01 114E 3 Series 33...