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7
Maintenance Instructions
Maintenance, repair, or replacement of the emission control devices and systems, which are being done at
the customers expense, may be performed by any non-road engine repair establishment or individual.
Warranty repairs must be performed by an authorized Kohler service outlet.
WARNING: Accidental Starts!
Disabling engine. Accidental starting can cause severe injury or death.
Before working on the engine or
equipment, disable the engine as follows: 1) Disconnect the spark plug lead(s). 2) Disconnect negative (-) battery
cable from battery.
Maintenance Schedule
These required maintenance procedures should be performed at the frequency stated in the table. They should
also be included as part of any seasonal tune-up.
Cooling
NOTE: If debris builds up on the grass screen or
other cooling air intake areas, stop the engine
immediately and clean. Operating the engine
with blocked or dirty air intake and cooling
areas can cause extensive damage due to
overheating.
WARNING: Hot Parts!
Engine components can get extremely hot from
operation. To prevent severe burns, do not touch these
areas while the engine is running, or immediately after
it is turned off. Never operate the engine with heat
shields or guards removed.
Engine Speed
NOTE: Do not tamper with the governor setting to
increase the maximum engine speed.
Overspeed is hazardous and will void the
engine warranty.
WARNING: Rope Starting Pulley is Not
a Drive Pulley!
Do not use rope starting pulley as a drive pulley. Using
starting pulley as a drive could loosen flywheel
fastener, resulting in bodily harm.
1
Perform these maintenance procedures more frequently under extremely dusty, dirty conditions.
2
Have a Kohler Engine Service Dealer perform this service.
3
Or annually, whichever occurs first.
4
250 hours when leaded gasoline is used.
Have bendix starter drive serviced
2,3
.
Have optional Oil Sentry switch checked
2
.
Have valve and tappet clearance checked
2
.
Have cylinder head serviced
2,4
.
Maintenance Required
Daily or Before
Starting Engine
Frequency
Fill fuel tank.
Check oil level.
Check air cleaner for dirty
1
, loose, or damaged parts.
Check air intake and cooling areas, clean as necessary
1
.
Change oil
1
.
Service precleaner element
1
.
Check gear reduction unit.
Remove cooling shrouds and clean cooling areas
1
.
Every 50 Hours
Replace air cleaner element
1
.
Every 100 Hours
Every 25 Hours
Annually or
Every 500 Hours
Check spark plug condition and gap.
Every 200 Hours