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Kohler Command Pro CV1000, Руководство пользователя

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13

4. Reinstall the spark plug into the cylinder head.

Torque the spark plug to

24.4-29.8 N·m

(18-22 ft. lb.)

.

Battery Charging

WARNING: Explosive Gas!

Batteries produce explosive hydrogen gas while being charged.
To prevent a fire or explosion, charge batteries only in well
ventilated areas. Keep sparks, open flames, and other sources of
ignition away from the battery at all times. Keep batteries out of
the reach of children. Remove all jewelry when servicing
batteries.

Before disconnecting the negative (-) ground cable, make sure
all switches are OFF. If ON, a spark will occur at the ground
cable terminal which could cause an explosion if hydrogen gas
or gasoline vapors are present.

NOTE: Do not apply 12 volt DC to kill terminal of

ignition module.

Fuel System

Fuel Filter

Most engines are equipped with an in-line fuel filter.
Periodically inspect the filter and replace with a
genuine Kohler filter 

seasonally or every 150

operating hours

.

Fuel Line

These engines use Low Permeation SAE 30 R7 rated
fuel line; certified to meet emission requirements.
Standard fuel line may not be used. Order
replacement hose by part number through a Kohler
Engine Service Dealer.

Figure 25. Keihin Two-Barrel Carburetor.

NOTE: Carburetor adjustments should be made

only after the engine has warmed up.

NOTE: To ensure correct engine operation at

altitudes above 1525 meters (5000 ft.), it may
be necessary to have an authorized Kohler
dealer install a special high-altitude jet kit in
the carburetor. If a high-altitude kit has been
installed, the engine must be reconverted to
the original jet size, before it is operated at
lower altitudes, or overheating and engine
damage can result.

Troubleshooting

If engine troubles are experienced that appear to be
fuel system related, check the following areas before
adjusting the carburetor.

• Make sure the fuel tank is filled with clean, fresh

gasoline.

• Make sure the fuel tank cap vent is not blocked

and that it is operating properly.

• If the fuel tank is equipped with a shut-off valve,

make sure it is open.

• If the engine is equipped with an in-line fuel filter,

make sure it is clean and unobstructed. Replace
the filter if necessary.

Figure 24. Low Permeation Fuel Line.

Carburetor Troubleshooting and
Adjustments

These engines use a Keihin BK two-barrel carburetor
with fixed main jets, and fixed or limiter-equipped
low idle fuel adjusting needles. See Figure 25. In
compliance with government emission standards, the
carburetor is calibrated to deliver the correct fuel-to-
air mixture to the engine under all operating
conditions. Adjustments are made as follows.

Drain Screw

Idle Speed (RPM)
Adjustment Screw

Idle Fuel
Adjustments

Vacuum Port

Содержание Command Pro CV1000

Страница 1: ...OWNER S MANUAL VERTICAL CRANKSHAFT COMMAND PRO CV940 CV1000 ...

Страница 2: ...ank while the engine is hot or running since spilled fuel could ignite if it comes in contact with hot parts or sparks from ignition Do not start the engine near spilled fuel Never use gasoline as a cleaning agent Rotating Parts Keep hands feet hair and clothing away from all moving parts to prevent injury Never operate the engine with covers shrouds orguardsremoved Hot Parts Engine components can...

Страница 3: ...gth and on the job durability into each engine making a Kohler engine dependable dependability you can count on Here are some reasons why Efficient overhead valve design and full pressure lubrication provide maximum power torque and reliability under all operating conditions Dependable maintenance free electronic ignition ensures fast easy starts time after time Kohler engines are easy to service ...

Страница 4: ...cking oil daily and changing oil regularly Failure to use the correct oil or using dirty oil causes premature engine wear and failure Oil Type Use high quality detergent oil of API American Petroleum Institute service class SJ or higher Select the viscosity based on the air temperature at the time of operation as shown in the following table Figure 3 Oil Container Logo Refer to Maintenance Instruc...

Страница 5: ...ne Identification Numbers When ordering parts or in any communication involving an engine always give the Model Specification and Serial Numbers of the engine The engine identification numbers appear on a decal affixed to the engine shrouding Include letter suffixes if there are any Figure 4 Engine Identification Label The Emission Compliance Period referred to on the Emission Control or Air Index...

Страница 6: ...lication requires opposite side control direction or function unhook the link s from the small clip and reconnect in the other hole location See Figures 5 and 6 Figure 6 Throttle and Choke Control Linkage in Inner Pull Configuration Operating Instructions Also read the operating instructions of the equipment this engine powers Figure 5 Throttle and Choke Control Linkage in Outer Pull Configuration...

Страница 7: ...for service assistance 3 For a Cold Engine Gradually return the choke control to the off position after the engine starts and warms up The engine equipment may be operated during the warm up period but it may be necessary to leave the choke partially on until the engine warms up 4 For a Warm Engine Return choke to off position as soon as engine starts Stopping 1 Remove the load by disengaging all ...

Страница 8: ...ry cable from battery Maintenance Schedule These required maintenance procedures should be performed at the frequency stated in the table They should also be included as part of any seasonal tune up 2 Clean the area around the oil fill cap dipstick before removing it This will help to keep dirt grass clippings etc out of the engine 3 Unthread and remove the oil fill cap dipstick wipe oil off Reins...

Страница 9: ...CH USE and is maintained up to the F mark on the dipstick This includes engines equipped with Oil Sentry systems Change Oil and Filter Service Oil Cooler Change Oil Change oil seasonally or every 150 hours of operation more frequently under severe conditions Refill with service class SJ or higher oil as specified in the Viscosity Grades table Figure 2 on page 4 Change the oil while the engine is s...

Страница 10: ...with new oil of the proper type to the F mark on the dipstick 8 Start the engine and check for oil leaks Correct any leaks before placing the engine into service Check oil level to be sure it is up to but not over the F mark Service Oil Cooler Engines are equipped with an oil cooler mounted under the No 2 side cylinder shroud separate from the oil filter see Figure 16 Figure 13 Oil Drain Plug No 2...

Страница 11: ...g mounted to the carburetor and intake manifold The air cleaner housing contains a paper element and inner element designed for longer service intervals The system is CARB EPA certified and the components should not be altered or modified in any way Figure 17 Cleaning Top of Oil Cooler Figure 19 Heavy Duty Style Air Cleaner Service Weekly and every 150 hours Check filter minder if equipped unhook ...

Страница 12: ... the area around the base of the plug to keep dirt and debris out of the engine 2 Remove the plug and check its condition Replace the plug if worn or reuse is questionable NOTE Do not clean the spark plug in a machine using abrasive grit Some grit could remain in the spark plug and enter the engine causing extensive wear and damage 3 Check the gap using a wire feeler gauge Adjust the gap to 0 76 m...

Страница 13: ...should be made only after the engine has warmed up NOTE To ensure correct engine operation at altitudes above 1525 meters 5000 ft it may be necessary to have an authorized Kohler dealer install a special high altitude jet kit in the carburetor If a high altitude kit has been installed the engine must be reconverted to the original jet size before it is operated at lower altitudes or overheating an...

Страница 14: ...commended idle speed 1400 1800 RPM See Figure 26 Figure 26 Adjusting Governed Idle Speed Screw Low Idle Fuel Adjustment NOTE Engines will have fixed low idle or limiter caps on the two idle fuel adjusting needles Step 3 can only be performed within the limits allowed by the cap Do not attempt to remove the limiter caps 1 Start the engine and run at half throttle for 5 to 10 minutes to warm up The ...

Страница 15: ...common causes of engine troubles are listed in the following table Do not attempt to service or replace major engine components or any items that require special timing or adjustment procedures Have your Kohler Engine Service Dealer do this work Parts Ordering The engine Specification Model and Serial Numbers are required when ordering replacement parts from your Kohler Engine Service Dealer These...

Страница 16: ... of such parts as inspection shall disclose to have been defective EXCLUSIONS Mufflers on engines used commercially non residential are warranted for one 1 year from date of purchase except catalytic mufflers which are warranted for two 2 years This warranty does not apply to defects caused by casualty or unreasonable use including faulty repairs by others and failure to provide reasonable and nec...

Страница 17: ...ormance of the required maintenance listed in the owner s manual Kohler Co recommends that you retain all receipts covering maintenance on the engine but Kohler Co cannot deny warranty solely for the lack of receipts or for your failure to assure that all scheduled maintenance was performed b Be aware however that Kohler Co may deny warranty coverage if the engine or a part has failed due to abuse...

Страница 18: ...ot conforming to Kohler Co specifications that adversely affect performance and or durability and alterations or modifications not recommended or approved in writing by Kohler Co b replacement of parts and other services and adjustments necessary for required maintenance at and after the first scheduled replacement point c consequential damages such as loss of time inconvenience loss of use of the...

Страница 19: ...19 ...

Страница 20: ...FORMNO 62 590 02 A ENGINE DIVISION KOHLER CO KOHLER WISCONSIN 53044 FOR SALESAND SERVICE INFORMATION IN U S AND CANADA CALL 1 800 544 2444 LITHO IN U S A ISSUED 3 07 REVISED 12 08 KohlerEngines com ...

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