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8

Maintenance Schedule

These required maintenance procedures should be performed at the frequency stated in the table. They should also
be included as part of any seasonal tune-up.

4. Remove the dipstick and check the oil level.

The oil level should be up to, but not over, the “F”
mark on the dipstick. See Figure 7.

Operating

Range

“F” Mark

¹Perform these maintenance procedures more frequently under extremely dusty, dirty conditions.

2

Only required for Denso starters. Not necessary on Delco starters. Have a Kohler Engine Service Dealer perform
this service.

Check Oil Level

The importance of checking and maintaining the proper
oil level in the crankcase cannot be overemphasized.
Check oil BEFORE EACH USE as follows:

1. Make sure the engine is stopped, level, and is cool

so the oil has had time to drain into the sump.

2. To keep dirt, grass clippings, etc., out of the

engine, clean the area around the oil fill cap/
dipstick before removing it.

3. Remove the oil fill cap/dipstick; wipe oil off.

For engines with a press-on style dipstick:
Reinsert the dipstick into the tube and press onto
the tube. See Figure 6.

For engines with a thread-on style dipstick:
Reinsert the dipstick into the tube and rest the oil
fill cap on the tube. Do not thread the cap onto the
tube. See Figure 6.

Figure 6. Dipstick Styles.

Daily or Before

Starting Engine

Maintenance Required

Frequency

• Fill fuel tank.
• Check oil level.
• Check air cleaner for dirty¹, loose, or damaged parts.
• Check air intake and cooling areas, clean as necessary¹.

• Service precleaner element¹.

Every 25 Hours

• Replace air cleaner element¹.
• Change oil.
• Remove cooling shrouds and clean cooling areas¹.

Every 100 Hours

• Change oil filter.
• Check spark plug condition and gap.
• Replace fuel filter.

Every 200 Hours

Annually or

Every 500 Hours

• Have bendix starter drive serviced².
• Have solenoid shift starter disassembled and cleaned

2

.

Every 50 Hours

• Check gear reduction unit.

Figure 7. Oil Level Dipstick.

5. If the level is low, add oil of the proper type, up to

the “F” mark on the dipstick. (Refer to Oil Type on
page 4.) Always check the level with the dipstick
before adding more oil.

NOTE:

To prevent extensive engine wear or
damage, always maintain the proper oil
level in the crankcase. Never operate the
engine with the oil level below the “L”
mark or over the “F” mark on the dipstick.

Press-On

Thread-On

Содержание COMMAND CH15

Страница 1: ...1 OWNER S MANUAL HORIZONTAL CRANKSHAFT COMMAND CH410 CH430 CH15 CH450 ...

Страница 2: ...in approved containers in well ventilated unoccupied buildings away from sparks or flames Do not fill the fuel tank while the engine is hot or running since spilled fuel could ignite if it comes in contact with hot parts or sparks from ignition Do not start the engine near spilled fuel Never use gasoline as a cleaning agent Rotating Parts can cause severe injury Stay away while engine is in operat...

Страница 3: ... make sure all switches are OFF If ON a spark will occur at the ground cable terminal which could cause an explosion if hydrogen gas or gasoline vapors are present Congratulations You have selected a fine four cycle single cylinder air cooled engine Kohler designs long life strength and on the job durability into each engine making a Kohler engine dependable dependability you can count on Here are...

Страница 4: ...ymbol on oil containers identifies the API service class and SAE viscosity grade See Figure 3 Figure 2 Viscosity Grades Table NOTE Using other than service class SG SH SJ or higher oil or extending oil change intervals longer than recommended can cause engine damage Figure 3 Oil Container Logo Refer to Maintenance Instructions beginning on page 8 for detailed oil check oil change and oil filter ch...

Страница 5: ...r gasoline ether blends are not approved Engine Identification Numbers When ordering parts or in any communication involving an engine always give the Model Specification and Serial Numbers of the engine The engine identification numbers appear on a decal affixed to the engine shrouding Include letter suffixes if there are any Record your engine identification numbers on the identification label F...

Страница 6: ...ssociated with the category descriptor found on the certification label Emission Compliance Period Hours Refer to certification label for engine displacement Exhaust Emission Control System for models CH410 CH430 CH15 CH450 is EM 4 Use fresh winter grade fuel NOTE Winter grade gasoline has higher volatility to improve starting Do not use gasoline left over from summer Starting 1 For a Cold Engine ...

Страница 7: ...ly used Refer to the operating instructions of the equipment this engine powers for specific battery requirements If the battery charge is not sufficient to crank the engine recharge the battery see page 12 Operating Angle of Operation This engine will operate continuously at angles up to 25 Check oil level to assure crankcase oil level is at the F mark Refer to the operating instructions of the e...

Страница 8: ...he tube and press onto the tube See Figure 6 For engines with a thread on style dipstick Reinsert the dipstick into the tube and rest the oil fill cap on the tube Do not thread the cap onto the tube See Figure 6 Figure 6 Dipstick Styles Daily or Before Starting Engine Maintenance Required Frequency Fill fuel tank Check oil level Check air cleaner for dirty loose or damaged parts Check air intake a...

Страница 9: ...rial 5 Apply a thin film of clean oil to the rubber gasket on the new filter 6 Install the replacement oil filter to the filter adapter Turn the oil filter clockwise until the rubber gasket contacts the filter adapter then tighten the filter an additional 3 4 to 1 turn 7 Reinstall the drain plug 8 Fill the crankcase with new oil of the proper type to the F mark on the dipstick 9 Start the engine a...

Страница 10: ...he knob securely 7 When precleaner replacement is necessary order Part No 52 083 01 S Service Paper Element Every 100 hours of operation more often under extremely dusty or dirty conditions replace the paper element 1 Loosen the air cleaner cover knob and remove the cover Remove the wing nut and then remove the air cleaner element with precleaner Remove the precleaner from the element and service ...

Страница 11: ... into the cylinder head Torque the spark plug to 24 4 29 8 N m 18 22 ft lb Battery Charging WARNING Explosive Gas Batteries produce explosive hydrogen gas while being charged To prevent a fire or explosion charge batteries only in well ventilated areas Keep sparks open flames and other sources of ignition away from the battery at all times Keep batteries out of the reach of children Remove all jew...

Страница 12: ...a high altitude kit has been installed the engine must be reconverted to the original jet size before it is operated at lower altitudes or overheating and engine damage can result Troubleshooting If engine troubles are experienced that appear to be fuel system related check the following areas before adjusting the carburetor Make sure the fuel tank is filled with clean fresh gasoline Make sure the...

Страница 13: ...peed for basic engines is 1200 RPM To ensure best results when setting the low idle fuel needle the low idle speed must not exceed 1200 RPM 75 RPM Possible Cause No Improper Dirt In Dirty Incorrect Engine Dirty Air Faulty Problem Fuel Fuel Fuel Line SystemGrass Screen Oil Level Overloaded Cleaner Spark Plug Storage If the engine will be out of service for two months or more use the following stora...

Страница 14: ... designates horizontal crankshaft and 15 designates horsepower Aletter suffix designates a specific version as follows Suffix Designates S Electric Start T Retractable Start ST Electric Retractable Start GT GeneratorApplication Retractable Start GS GeneratorApplication Electric Start PT Pump Retractable Start RT Gear Reduction Retractable Start Specifications Model CH410 CH430 CH15 CH450 Bore mm i...

Страница 15: ...cility To locate the nearest facility visit our website www kohlerengines com and click on SALES AND SERVICES to use the locator function consult your Yellow Pages or telephone 1 800 544 2444 ENGINE DIVISION KOHLER CO KOHLER WISCONSIN 53044 The U S Environmental Protection Agency EPA the California Air Resources Board CARB and Kohler Co are pleased to explain the Federal and California Emission Co...

Страница 16: ...er fuel filter and spark plugs only Spark advance module if equipped to first scheduled replacement point Crankcase breather Evaporative System if equipped Air Injection System if equipped Canister if equipped Air pump or pulse valve assembly if equipped Canister filter if equipped Control distribution valve if equipped Vapor hose if equipped Distribution manifold if equipped Orifice connector if ...

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