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Commercial Mobile Generator Sets

Models:

5ERKM

4EFRKM

TP-6081 4/00

Operation

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Содержание 4EFRKM

Страница 1: ...Commercial Mobile Generator Sets Models 5ERKM 4EFRKM TP 6081 4 00 Operation...

Страница 2: ...Engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING California Proposition 65...

Страница 3: ...et 4 2 4 3 Stopping the Generator Set 4 Section 3 Scheduled Maintenance 5 3 1 General Maintenance 5 3 2 Service Schedule 6 3 3 Lubrication System 8 3 3 1 Oil Specifications 8 3 3 2 Oil Check 8 3 3 3 O...

Страница 4: ...TP 6081 4 00 Table of Contents Notes...

Страница 5: ...t the power to the battery charger if equipped 2 Remove the battery cables negative lead first Reconnect the negative lead last when reconnecting the battery Follow these precautions to prevent the st...

Страница 6: ...to the following D Light headedness dizziness D Physical fatigue weakness in joints and muscles D Sleepiness mental fatigue inability to concentrate or speak clearly blurred vision D Stomachache vomi...

Страница 7: ...whenever electricity is present Open the main circuit breakers of all power sources before servicing the equipment Configurethe installation to electrically ground the generator set transfer switch a...

Страница 8: ...thecrankshaft hardwareorrotorthrubolt whenmaking adjustments or servicing the generator set Rotate the crankshaft manually in a clockwise direction only Turning the crankshaft bolt or rotor thrubolt c...

Страница 9: ...Assistance Service Information Please contact a local authorized distributor dealer for sales service or other information about Kohler Generator Division products To locate a local authorized distri...

Страница 10: ...readily available for future reference Record field installed kit numbers after installing the kits Generator Set Identification Numbers Record the product identification numbers from the generator s...

Страница 11: ...23316 Spark Plug 63 132 01 S Spray Paint Black 221292 Voltage Regulator Fuse 10 amp 223316 Figure 1 Maintenance and Service Parts x in 001 004 List of Related Literature Figure 2 identifies related li...

Страница 12: ...TP 6081 4 00 iv Maintenance and Service Parts Related Literature Notes...

Страница 13: ...ide 11 Lifting eye 12 Muffler 13 Exhaust outlet nonservice side 14 Spark plug 15 Air cleaner 16 Carburetor 17 Oil drain valve 18 Oil check oil fill 19 Fuel feed pump 20 Fuel inlet 21 Cooling air inlet...

Страница 14: ...TP 6081 4 00 2 Section 1 Service Views Notes...

Страница 15: ...vel Check the fuel level and keep the tank s full to ensure adequate fuel supply Oil Level Maintain the oil level at or near not over the full mark on the dipstick Operating Area Check for obstruction...

Страница 16: ...arging Fuse This fuse protects the battery charging circuitry Voltage Regulator Fuse This fuse protects the voltage regulator circuitry Remote Start Connector A 6 pin connector on the controller s bac...

Страница 17: ...use bothAmericanStandardandmetrichardware Usethecorrect size tools to prevent rounding of the bolt heads and nuts See the Safety Precautions and Instructions at the beginning of this manual before att...

Страница 18: ...nkcase 3 3 4 X 20 hrs break in period X COOLING SYSTEM Check the air intake and cooling areas for obstructions and clean as necessary X Check X Clean IGNITION SYSTEM Check the spark plug condition adj...

Страница 19: ...nd have it serviced if necessary X ENGINE AND MOUNTING Check for fuel and oil leakage X Retighten all nuts and bolts X Check the mounting bolts vibromounts and tighten as necessary X 200 hrs Check and...

Страница 20: ...ove it Maintain the oil level between the Full and Add marks on the dipstick as shown in Figure 3 2 See Section 1 Service Views for the dipstick location 1 TP 5586 3 2 1 Full mark 2 Add mark Figure 3...

Страница 21: ...t Dispose of used engine oil and other contaminants in a safe approved manner 3 4 Fuel System 3 4 1 Fuel Specifications Use a clean good quality unleaded fuel with an octane number of 87 Use fresh gas...

Страница 22: ...s occupants install a carbon monoxide detector Consult the coach builder or dealer for approved detector location and installation Inspect the detector before each generator set use In addition to rou...

Страница 23: ...Gap bridged spark plug Built up deposits and gap between the electrodes closing Oil or carbon fouling Clean and regap the spark plug Oil fouled spark plug Wet black deposits on the insulator shell bor...

Страница 24: ...mm 0 028 0 031 in 7 Use a gapping tool to gently bend the side electrode closer to or farther from the center electrode to set the correct gap See Figure 3 6 Position the side electrode directly over...

Страница 25: ...cid Battery gases Explosion can cause severe injury or death Battery gases can cause an explosion Do not smoke or permit flames or sparks to occur near a battery at any time particularly when it is ch...

Страница 26: ...d moisture from mixing with the fuel 5 Remove the spark plug Pour approximately 1 tablespoon of engine oil into the spark plug hole Crank the engine two or three revolutions to lubricate the cylinder...

Страница 27: ...he generator set installation manual I M and the engine service manual Engine S M to correct the indicated problem Corrective action and testing often require knowledge of electrical and electronic ci...

Страница 28: ...TP 6081 4 00 16 Section 4 Troubleshooting Notes...

Страница 29: ...ot locked tight x x x Disconnect the engine harness twist lock connector then reconnect it to the controller ctrica Loose or inoperative spark plug wire x x x x x 3 8 Reconnect or replace wire Elec Fa...

Страница 30: ...TP 6081 4 00 18 Section 4 Troubleshooting Notes...

Страница 31: ...gative lead last when reconnecting the battery Follow these precautions to prevent the starting of the generator set by the remote start stop switch Hazardous voltage Can cause severe injury or death...

Страница 32: ...TP 6081 4 00 20 Section 5 Diagrams and Drawings GM11960 Figure 5 1 Schematic Wiring Diagram...

Страница 33: ...TP 6081 4 00 21 Section 5 Diagrams and Drawings GM11960 Figure 5 2 Point to Point Wiring Diagram...

Страница 34: ...TP 6081 4 00 22 Section 5 Diagrams and Drawings Notes...

Страница 35: ...e CWC city water cooled cyl cylinder D A digital to analog DAC digital to analog converter dB decibel dBA decibel A weighted DC direct current DCR direct current resistance deg degree dept department...

Страница 36: ...onal Safety and Health Administration O V overvoltage oz ounce p pp page pages PA packed accessory PC personal computer PCB printed circuit board pF picofarad PF power factor ph phase PHC Phillips hea...

Страница 37: ...Log Use the log below to keep a cumulative record of operating hours on your generator set and the dates required services were performed Enter hours to the nearest quarter hour OPERATING HOURS SERVIC...

Страница 38: ...TP 6081 4 00 A 4 Appendix Notes...

Страница 39: ......

Страница 40: ...381 Web site www kohlergenerators com Fax 920 459 1646 U S A Sales Fax 920 459 1614 International For the nearest sales and service outlet in U S A and Canada Phone 1 800 544 2444 Kohlerr Power System...

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