Kohler 14RCA Скачать руководство пользователя страница 61

TP-7091 2/21

Appendix 61

Appendix A Abbreviations

The following list contains abbreviations that may appear in this publication.

A, amp

ampere

ABDC

after bottom dead center

AC

alternating current

A/D

analog to digital

ADC

advanced digital control;
analog to digital converter

adj.

adjust, adjustment

ADV

advertising dimensional
drawing

Ah

amp-hour

AHWT

anticipatory high water
temperature

AISI

American Iron and Steel
Institute

ALOP

anticipatory low oil pressure

alt.

alternator

Al

aluminum

ANSI

American National Standards
Institute (formerly American
Standards Association, ASA)

AO

anticipatory only

APDC

Air Pollution Control District

API

American Petroleum Institute

approx.

approximate, approximately

APU

Auxiliary Power Unit

AQMD

Air Quality Management District

AR

as required, as requested

AS

as supplied, as stated, as
suggested

ASE

American Society of Engineers

ASME

American Society of
Mechanical Engineers

assy.

assembly

ASTM

American Society for Testing
Materials

ATDC

after top dead center

ATS

automatic transfer switch

auto.

automatic

aux.

auxiliary

avg.

average

AVR

automatic voltage regulator

AWG

American Wire Gauge

AWM

appliance wiring material

bat.

battery

BBDC

before bottom dead center

BC

battery charger, battery
charging

BCA

battery charging alternator

BCI

Battery Council International

BDC

before dead center

BHP

brake horsepower

blk.

black (paint color), block
(engine)

blk. htr.

block heater

BMEP

brake mean effective pressure

bps

bits per second

br.

brass

BTDC

before top dead center

Btu

British thermal unit

Btu/min.

British thermal units per minute

C

Celsius, centigrade

cal.

calorie

CAN

controller area network

CARB

California Air Resources Board

CAT5

Category 5 (network cable)

CB

circuit breaker

CC

crank cycle

cc

cubic centimeter

CCA

cold cranking amps

ccw.

counterclockwise

CEC

Canadian Electrical Code

cert.

certificate, certification, certified

cfh

cubic feet per hour

cfm

cubic feet per minute

CG

center of gravity

CID

cubic inch displacement

CL

centerline

cm

centimeter

CMOS

complementary metal oxide
substrate (semiconductor)

com

communications (port)

coml

commercial

Coml/Rec Commercial/Recreational
conn.

connection

cont.

continued

CPVC

chlorinated polyvinyl chloride

crit.

critical

CSA

Canadian Standards
Association

CT

current transformer

Cu

copper

cUL

Canadian Underwriter’s
Laboratories

CUL

Canadian Underwriter’s
Laboratories

cu. in.

cubic inch

cw.

clockwise

CWC

city water-cooled

cyl.

cylinder

D/A

digital to analog

DAC

digital to analog converter

dB

decibel

dB(A)

decibel (A weighted)

DC

direct current

DCR

direct current resistance

deg.,

°

degree

dept.

department

dia.

diameter

DI/EO

dual inlet/end outlet

DIN

Deutsches Institut fur Normung
e. V. (also Deutsche Industrie
Normenausschuss)

DIP

dual inline package

DPDT

double-pole, double-throw

DPST

double-pole, single-throw

DS

disconnect switch

DVR

digital voltage regulator

E

2

PROM, EEPROM

electrically-erasable
programmable read-only
memory

E, emer.

emergency (power source)

ECM

electronic control module,
engine control module

EDI

electronic data interchange

EFR

emergency frequency relay

e.g.

for example (

exempli gratia)

EG

electronic governor

EGSA

Electrical Generating Systems
Association

EIA

Electronic Industries
Association

EI/EO

end inlet/end outlet

EMI

electromagnetic interference

emiss.

emission

eng.

engine

EPA

Environmental Protection
Agency

EPS

emergency power system

ER

emergency relay

ES

engineering special,
engineered special

ESD

electrostatic discharge

est.

estimated

E-Stop

emergency stop

etc.

et cetera (and so forth)

exh.

exhaust

ext.

external

F

Fahrenheit, female

FHM

flat head machine (screw)

fl. oz.

fluid ounce

flex.

flexible

freq.

frequency

FS

full scale

ft.

foot, feet

ft. lb.

foot pounds (torque)

ft./min.

feet per minute

ftp

file transfer protocol

g

gram

ga.

gauge (meters, wire size)

gal.

gallon

gen.

generator

genset

generator set

GFI

ground fault interrupter

GND,

ground

gov.

governor

gph

gallons per hour

gpm

gallons per minute

gr.

grade, gross

GRD

equipment ground

gr. wt.

gross weight

H x W x D height by width by depth
HC

hex cap

HCHT

high cylinder head temperature

HD

heavy duty

HET

high exhaust temp., high
engine temp.

hex

hexagon

Hg

mercury (element)

HH

hex head

HHC

hex head cap

HP

horsepower

hr.

hour

HS

heat shrink

hsg.

housing

HVAC

heating, ventilation, and air
conditioning

HWT

high water temperature

Hz

hertz (cycles per second)

IBC

International Building Code

IC

integrated circuit

ID

inside diameter, identification

IEC

International Electrotechnical
Commission

IEEE

Institute of Electrical and
Electronics Engineers

IMS

improved motor starting

in.

inch

in. H

2

O

inches of water

in. Hg

inches of mercury

in. lb.

inch pounds

Inc.

incorporated

ind.

industrial

int.

internal

int./ext.

internal/external

I/O

input/output

IP

internet protocol

ISO

International Organization for
Standardization

J

joule

JIS

Japanese Industry Standard

k

kilo (1000)

K

kelvin

kA

kiloampere

KB

kilobyte (2

10

bytes)

kg

kilogram

Содержание 14RCA

Страница 1: ...Residential Commercial Generator Sets Models 14RCA 14RCAL 20RCA 20RCAL Controller RDC2 TP 7091 2 21a Installation...

Страница 2: ...e generator Product Identification Information Generator Set Identification Numbers Record the product identification numbers from the generator set nameplate s Model Designation Specification Number...

Страница 3: ...21 Section 3 Electrical 23 3 1 Electrical Connections 23 3 1 1 Wire Selection 23 3 1 2 Grounding 24 3 1 3 Electrical Lead Entry 24 3 1 4 Field Connections 25 3 1 5 AC Power Supply 26 3 2 Battery 27 3...

Страница 4: ...Table of Contents continued TP 7091 2 21 Table of Contents 5 7 4 Oil Pressure Sensor Boot 46 Section 6 Drawings and Diagrams 47 Appendix A Abbreviations 61...

Страница 5: ...o the set disable the generator set as follows 1 Press the generator set off reset button to shut down the generator set 2 Disconnect the power to the battery charger if equipped 3 Remove the battery...

Страница 6: ...fuel vapors are flammable and explosive Handle these materials carefully to minimize the risk of fire or explosion Equip the compartment or nearby area with a fully charged fire extinguisher Select a...

Страница 7: ...as Adequate ventilation is mandatory Because natural gas rises install natural gas detectors high in a room Inspect the detectors per the manufacturer s instructions Hazardous Noise Hazardous noise Ca...

Страница 8: ...zardous backfeed voltage can cause severe injury or death Install a transfer switch in standby power installations to prevent the connection of standby and other sources of power Electrical backfeed i...

Страница 9: ...injury Read and follow the Safety Precautions and Instructions section at the beginning of this manual aac11780 Figure 1 Generator Set List of Related Literature Figure 2 identifies related literature...

Страница 10: ...s Europe Middle East Africa EMEA Kohler EMEA Headquarters Netherlands B V Kristallaan 1 4761 ZC Zevenbergen The Netherlands Phone 31 168 331630 Fax 31 168 331631 Asia Pacific Kohler Asia Pacific Headq...

Страница 11: ...e installation complies with applicable national and local codes In the United States the installation must comply with the National Electrical Code NEC and local codes For Canadian installations refe...

Страница 12: ...0 440 20RCA 252 555 Weights include generator set and packaging with skid no battery or ATS Figure 1 1 Approximate Weights 1 3 Generator Set Inspection Complete a thorough inspection of the generator...

Страница 13: ...for the generator set Allow easy access for maintenance and service Support the weight of the generator set with related equipment such as the battery and mounting pad Support the generator set weight...

Страница 14: ...r intake panel hangs on four 20 mm 0 8 in diameter bushings Pull the air intake panel up and off See Figure 1 5 3 To make the electrical connections you will also need to remove the cover panel over t...

Страница 15: ...ratings and other fuel supply information for natural gas and LPG fuels Verify that the output pressure from the primary gas utility pressure regulator is within the range shown in Figure 2 1 and that...

Страница 16: ...with the generator set fuel inlet and end about 12 inches away to allow connection with a section of flexible fuel line Use flexible sections to prevent fuel line breakage caused by vibration Note Do...

Страница 17: ...om an authorized distributor dealer if necessary Provide the following information from the original nameplate Model Number kVA Spec Number Amps Serial Number Volts Fuel original and new Hz kW Attach...

Страница 18: ...ver is required to remove and replace the fittings NG LPG Figure 2 5 NG and LPG Fuel Orifice Fittings The unit is typically shipped set up for natural gas with the LPG fitting tied near the fuel solen...

Страница 19: ...ignition timing leads 65 and N3 for LPG The ignition timing leads are located near the top of the compartment See Figure 2 6 10 Connect and turn on the new fuel supply 11 Reconnect the generator set e...

Страница 20: ...rator set engine starting battery negative lead first 4 Turn off the fuel supply 5 Remove the hose clamp and fuel hose from the hose fitting See Figure 2 8 6 Insert the LPG orifice into the hose fitti...

Страница 21: ...n Revised Fuel System 1 Press the OFF button on the generator set controller 2 Disconnect utility power to the generator set open the corresponding circuit breaker in the distribution panel 3 Disconne...

Страница 22: ...See the Operation Manual for instructions to change settings on the controller 11 Start the generator set by pressing the RUN button on the generator set controller 12 Check for leaks using a gas lea...

Страница 23: ...n The circuit breaker must be rated for a maximum of 125 of the rated generator set output current The circuit breaker must open all ungrounded connectors The generator set is equipped with a factory...

Страница 24: ...Code NEC local codes and the type of transfer switch used in the application determine the grounding of the neutral at the generator NEC Section 250 is one example that has a very good explanation of...

Страница 25: ...onding connection points near the circuit breaker See Figure 3 3 Also see Section 3 1 2 Grounding 4 Connect AC power source leads to the terminal block connections labeled HOT NEUTRAL and GROUND Conne...

Страница 26: ...onnector P6 on the back of the RDC2 controller 8 When connections are complete replace the cover plate 3 1 5 AC Power Supply The installer must connect AC power for the battery charger which is integr...

Страница 27: ...ery gases Explosion can cause severe injury or death Battery gases can cause an explosion Do not smoke or permit flames or sparks to occur near a battery at any time particularly when it is charging D...

Страница 28: ...on to the battery Use the following procedure to install and connect the battery Battery Installation Procedure 1 Ensure that the starting battery is fully charged before placing the battery in servic...

Страница 29: ...s 3 3 2 Transfer Switch Connection Connect the ATS or remote start stop switch Connect the load leads from the generator set to the Emergency source lugs on the ATS Route low voltage communication lea...

Страница 30: ...3 Note Generator set terminal block connections 3 and 4 are NOT USED with the Model RXT ATS RXT transfer switch with standard or combined interface load management board Generator Set GND RBUS 12 VDC...

Страница 31: ...es and do not add to the number of modules in Figure 3 6 Generator Set GND A B COM PWR RBUS 12VDC RXT COM COM PWR COM PWR PWR B A B A B A COM PWR B A COM PWR B A 4 5 2 1 3 5 Load Shed Kit PIM COM PWR...

Страница 32: ...ee Figure 3 6 for cable specifications including maximum total cable length 4 12 AWG or 14 AWG leads for PWR and COM 5 Connect shields together as shown 6 Leave one end of the cable shield disconnecte...

Страница 33: ...ple leads for connection to the generator set terminal block See Figure 3 12 Terminal Block Load Shed Kit Figure 3 11 Accessory Module Connections three cable runs with one module each 2 tp6803 1 Gene...

Страница 34: ...s See Section 3 3 1 Cable Specifications See Figure 3 9 for communication connection detail A and B PWR and COM Connect the cable shield to ground at the generator set Use splices or wire nuts to coll...

Страница 35: ...on Stomachache vomiting nausea If experiencing any of these symptoms and carbon monoxide poisoning is possible seek fresh air immediately and remain active Do not sit lie down or fall asleep Alert oth...

Страница 36: ...and the controller display shows the main menu See the generator set Operation Manual for more detailed instructions to set the date and time and set the exerciser Press AUTO to place the generator se...

Страница 37: ...emperature drops below 0 C 32 F The carburetor heater prevents condensation and carburetor icing The heater turns on when the temperature at the thermostat falls below approximately 4 C 40 F and turns...

Страница 38: ...show heater 2 Carburetor heater power cord 1 2 Figure 5 3 Carburetor Heater for 14 kW Models 2 tt1482b 1 adv 8954 1 Carburetor heater location under air cleaner Insert from the back of the generator s...

Страница 39: ...gure 5 7 To change the input and output settings use a personal computer running Kohler SiteTech software See TP 6701 SiteTech Software Operation Manual for instructions SiteTech is available to Kohle...

Страница 40: ...ose kit Use category 5E network cable to connect the RDC2 controller to the customer supplied Ethernet router or modem Route the cable with other low voltage signal wiring for example the RBUS communi...

Страница 41: ...s can be powered by the generator set when the more important appliances are not running allowing the use of a smaller generator set than would be needed to run all of the building s electrical equipm...

Страница 42: ...11 The APM provides a common connection point for paralleling generators and permits individual control of the generator connections allowing for synchronization redundancy and generator management Ge...

Страница 43: ...gure 5 11 PowerSync Automatic Paralleling Module 5 7 Cold Weather Package The cold weather package is recommended for reliable operation at temperatures below 0 C 32 F The cold weather package include...

Страница 44: ...r Verify that AC power is connected to the generator set as described in the generator set Installation Manual The circuit must be backed up by the generator set to provide power at all times Refer to...

Страница 45: ...eaters The breather tube heating element wraps around the breather tube from the engine to the air cleaner Before installing the oil heater kit drain the oil from the engine Insert the oil heater near...

Страница 46: ...up that can cause false low oil level faults Install the oil pressure sensor boot in locations where the ambient temperature drops below 0 C 32 F See Figure 5 20 for illustrations of the installed kit...

Страница 47: ...clearance requirements single unit Sheet 4 51 Location and clearance requirements parallel units Sheet 5 52 Wiring Diagrams 14 20RCA RCAL Schematic Diagram ADV 9236 A Harnesses and cables Sheet 1 53...

Страница 48: ...TP 7091 2 21 48 Section 3 Diagrams and Drawings Figure 6 2 Dimension Drawing ADV 9746 Sheet 1...

Страница 49: ...TP 7091 2 21 49 Section 3 Diagrams and Drawings Figure 6 3 Dimension Drawing ADV 9746 Sheet 2...

Страница 50: ...TP 7091 2 21 50 Section 3 Diagrams and Drawings Figure 6 4 Dimension Drawing ADV 9746 Sheet 3...

Страница 51: ...TP 7091 2 21 51 Section 3 Diagrams and Drawings Figure 6 5 Dimension Drawing ADV 9746 Sheet 4...

Страница 52: ...TP 7091 2 21 52 Section 3 Diagrams and Drawings Figure 6 6 Dimension Drawing ADV 9746 Sheet 5...

Страница 53: ...TP 7091 2 21 53 Section 3 Diagrams and Drawings Figure 6 7 Schematic Diagram ADV 9236 Sheet 1...

Страница 54: ...TP 7091 2 21 54 Section 3 Diagrams and Drawings Figure 6 8 Schematic Diagram ADV 9236 Sheet 2...

Страница 55: ...TP 7091 2 21 55 Section 3 Diagrams and Drawings Figure 6 9 Schematic Diagram ADV 9236 Sheet 3...

Страница 56: ...TP 7091 2 21 56 Section 3 Diagrams and Drawings Figure 6 10 Schematic Diagram ADV 9236 Sheet 4...

Страница 57: ...TP 7091 2 21 57 Section 3 Diagrams and Drawings Figure 6 11 Wiring Diagram GM115458 Sheet 1 Single Phase 2 Pole Circuit Breaker...

Страница 58: ...TP 7091 2 21 58 Section 3 Diagrams and Drawings Figure 6 12 Wiring Diagram GM115458 Sheet 2 Single Phase 1 Pole Circuit Breaker...

Страница 59: ...TP 7091 2 21 59 Section 3 Diagrams and Drawings Figure 6 13 Wiring Diagram GM115458 Sheet 3 Three Phase 3 Pole Circuit Breaker...

Страница 60: ...TP 7091 2 21 60 Section 3 Diagrams and Drawings Notes...

Страница 61: ...ter s Laboratories cu in cubic inch cw clockwise CWC city water cooled cyl cylinder D A digital to analog DAC digital to analog converter dB decibel dB A decibel A weighted DC direct current DCR direc...

Страница 62: ...tite screw PHH Phillips hex head screw PHM pan head machine screw PLC programmable logic control PMG permanent magnet generator pot potentiometer potential ppm parts per million PROM programmable read...

Страница 63: ......

Страница 64: ...ohler Co All rights reserved TP 7091 2 21a KOHLER CO Kohler Wisconsin 53044 Phone 920 457 4441 Fax 920 459 1646 For the nearest sales service outlet in the US and Canada phone 1 800 544 2444 KOHLERPow...

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