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Hazardous voltage.

Can cause severe injury or death.

Operate the generator set only when

all guards and electrical enclosures

are in place.

Moving parts.

WARNING

Short circuits. Hazardous voltage/current can cause

severe injury or death.

Short circuits can cause bodily injury

and/or equipment damage

Do not contact electrical

connections with tools or jewelry while making adjustments or

repairs. Remove all jewelry before servicing the equipment.

Installation Procedure

See Figure 17 for the installed kit illustrations. Refer to

the generator set operation or service manual for items

not shown.

Note:

Apply pipe sealant to the male threads of all pipe

fittings before installation.

Remove the generator set from service.

1.1 Press the generator set master control

OFF/RESET button.

1.2 Disconnect the power to the battery charger, if

equipped.

1.3 Disconnect the generator set engine starting

battery, the negative (--) lead first.

Note:

Before installing the sound shield,

disconnect and route the battery leads

through the holes provided in the skid.

1.4 Remove the junction box panel(s) as needed to

access the wiring.

1.5 Remove the four controller panel screws.

Note:

Clearly mark all disconnected leads from

the controller with tape to simplify

reconnection.

1.6 Disconnect the following controller connectors.

See the corresponding wiring diagram found in

the operation manual for more details on wiring.

P1 (35-pin) connector

P2 (14-pin) connector

P3 (8-pin) connector

P4 Ethernet connector

Any other external leads to the controller.

1. P3 (8-pin) connector

2. P2 (14-pin) connector

3. P1 (35-pin) connector

4. P4 Ethernet connector

GM89493-

Figure 1

Decision-Maker



3500 Controller

Connectors

Содержание 125EFOZDJ

Страница 1: ... set as follows 1 Press the generator set off reset button to shut down the generator set 2 Disconnect the power to the battery charger if equipped 3 Remove the battery cables negative lead first Reconnect the negative lead last when reconnecting the battery Follow these precautions to prevent the starting of the generator set by the remote start stop switch Risk of fire Can cause severe injury or...

Страница 2: ...enerator set master control OFF RESET button 1 2 Disconnect the power to the battery charger if equipped 1 3 Disconnect the generator set engine starting battery the negative lead first Note Before installing the sound shield disconnect and route the battery leads through the holes provided in the skid 1 4 Remove the junction box panel s as needed to access the wiring 1 5 Remove the four controlle...

Страница 3: ...ty 2 and nuts X 6210 7 qty 2 3 Mounting bracket GM86091 bolts X 6224 20 qty 4 and nuts X 6210 7 qty 4 on each end of rail GM87544 See Figure 13 4 Upper bulkhead GM89859 5 Internal rails GM89774 qty 2 mounting brackets GM86091 qty 2 bolts X 6224 20 qty 6 and nuts X 6210 7 qty 6 on the top of each rail See Figure 13 6 Extrusion mounting bracket GM85876 qty 4 See Figure 6 for more detail 7 LH bulkhea...

Страница 4: ...on Mounting Bracket Installation Corner Rails to Base 4 Places GM86396A 1 Extrusion mounting bracket GM85876 qty 4 2 Bolt X 6224 20 qty 8 nut X 6210 7 qty 8 and washer X 25 37 qty 8 3 Bolt X 6238 3 or X 6238 11 qty 8 and washer X 25 37 qty 8 1 2 3 Figure 6 Extrusion Mounting Bracket Installation Rails to Base 4 Places 2 4 Position the LH and RH bulkheads GM89860 and GM89861 as shown in Figure 4 it...

Страница 5: ...ttach the foam and seal on bulkhead D Attach the foam and seal to the bulkhead as shown in Figure 7 for standard sound shield kit or Figure 8 for UMS sound shield Kit GM89754 A 1 Foam GM87548 qty 2 2 Foam GM89778 18 3 Foam GM89778 22 4 Seal X 6422 39 5 Foam GM89778 21 6 Foam GM89778 19 3 6 4 1 2 5 Figure 7 Foam and Seal Installation for Standard Sound Shield Kit GM89754 KP2 Follow below method to ...

Страница 6: ...ect the seawater hose X 6014 38 to the seawater inlet on the engine and secure with a hose clamp X 426 16 GM89754 A 1 Flex fuel line GM91721 Attach to fuel return on engine 2 Flex fuel line GM91721 Attach to fuel inlet on engine 3 Hose X 6014 38 and hose clamps X 426 16 qty 2 Attach to seawater inlet on engine 1 2 3 Figure 9 Internal Connections 5 2 Secure the seawater inlet hose with engine mount...

Страница 7: ...d Connection Panel to Corner Rails 7 Top Rails and Bracket Installation 2 GM89754 A 1 Rail GM89769 qty 2 See Figure 13 for bracket location 2 Rail GM89771 qty 2 3 Corner GM86035 qty 4 and screw X 67 141 qty 24 1 3 1 Figure 12 Top Rail and Bracket Installation 7 1 Cut foam GM87549 or GM88912 to length and insert into the rails GM89769 qty 2 and GM89771 qty 2 See Figure 13 7 2 Position the rails GM8...

Страница 8: ...qty 2 bolts X 6224 20 qty 6 and nuts X 6210 7 qty 6 6 Wing nuts X 276 9 qty 3 installed when installing engine roof 7 Wing nuts X 276 9 qty 2 installed when installing alternator roof 8 Wing nuts X 276 9 qty 2 installed when installing controller panel 9 Wing nuts X 276 9 qty 2 installed when installing exhaust panel 10 Foam GM87549 or GM88912 Insert foam into all rails Cut to fit 11 Corner foam G...

Страница 9: ... Alternator roof GM89750 or GM90712 2 Engine roof GM89747 or GM90710 2 Figure 15 Roofs 9 1 Position the alternator roof GM89750 or GM90712 and engine roof GM89747 or GM90710 onto the sound enclosure as shown in Figure 15 Attach the alternator roof to the mounting brackets in the top rail and secure using four wing nuts X 276 9 See Figure 13 for more detail Attach the engine roof to the mounting br...

Страница 10: ... 4 10 5 Align the pins with the holes in the base and install the front panel GM89744 or GM90707 on the engine end of the unit See Figure 16 item 5 10 6 Align the pins with the holes in the base and install the two RH panels GM89743 or GM90706 to the service side engine end of the unit See Figure 16 item 6 10 7 Align the pins with the holes in the base and install the RH alternator panel GM89748 o...

Страница 11: ...or panel GM89751 or GM90713 3 Exhaust panel GM89746 or GM90709 4 LH panel GM89745 or GM90708 5 Front panel GM89744 or GM90707 6 RH panel GM89743 or GM90706 7 RH alternator panel GM89748 or GM90711 8 Controller panel GM89749 1 2 3 4 5 6 6 7 8 Figure 16 Panel Identification ...

Страница 12: ...5 Alternator panel RH GM89748 or GM90711 6 Panel RH GM89743 or GM90706 qty 2 7 Base GM89551 8 Front panel GM89744 or GM90707 9 Panel LH GM89745 or GM90708 10 Exhaust panel GM89746 or GM90709 11 Alternator panel LH GM89751 or GM90713 12 Rear Panel GM89752 or GM90714 13 Bulkhead connection panel GM89753 or GM90715 GM89754 A 1 2 3 4 5 6 7 8 9 10 11 12 13 Figure 17 Sound Shield ...

Страница 13: ...9749 1 Roof alternator 24 5 x 31 8 in GM89750 1 Panel rear 31 5 x 31 8 in GM89752 2 Fuel line flex 78 in GM91721 1 Panel exhaust 13 4 x 32 2 in GM89746 1 Panel bulkhead connection 6 4 x 31 8 in GM89753 1 Panel alternator LH 24 5 x 38 in GM89751 Qty Description Part Number 12 Screw pan head mach M6 x 20 mm M965A 06020 20 40 Washer plain 0 406 ID x 0 812 in OD X 25 37 24 Screw hex washer thread form...

Страница 14: ... 1 Panel exhaust 13 4 x 32 2 in GM90709 1 Panel bulkhead connection 6 4 x 31 8 in GM90715 1 Panel alternator LH 24 5 x 38 in GM90713 Qty Description Part Number 12 Screw pan head mach M6 x 20 mm M965A 06020 20 40 Washer plain 0 406 ID x 0 812 in OD X 25 37 24 Screw hex washer thread forming X 67 141 11 Nut wing 1 4 20 X 276 9 2 Clamp hose 1 81 2 75 in X 426 16 1 Hose 2 in ID x 8 33 in X 6014 38 74...

Страница 15: ...15 TT 1606 5 16 Notes ...

Страница 16: ...ystems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone 65 6264 6422 Fax 65 6264 6455 Availability is subject to change without notice Kohler Co reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever Contact your local Kohlerr generator set distributor for availability 2014 and 2016 by Kohler Co All rights rese...

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