Kohler 10RESV Скачать руководство пользователя страница 73

TP-6880 10/14

Appendix 73

Appendix A Abbreviations

The following list contains abbreviations that may appear in this publication.

A, amp

ampere

ABDC

after bottom dead center

AC

alternating current

A/D

analog to digital

ADC

advanced digital control;

analog to digital converter

adj.

adjust, adjustment

ADV

advertising dimensional

drawing

Ah

amp-hour

AHWT

anticipatory high water

temperature

AISI

American Iron and Steel

Institute

ALOP

anticipatory low oil pressure

alt.

alternator

Al

aluminum

ANSI

American National Standards

Institute (formerly American

Standards Association, ASA)

AO

anticipatory only

APDC

Air Pollution Control District

API

American Petroleum Institute

approx.

approximate, approximately

APU

Auxiliary Power Unit

AQMD

Air Quality Management District

AR

as required, as requested

AS

as supplied, as stated, as

suggested

ASE

American Society of Engineers

ASME

American Society of

Mechanical Engineers

assy.

assembly

ASTM

American Society for Testing

Materials

ATDC

after top dead center

ATS

automatic transfer switch

auto.

automatic

aux.

auxiliary

avg.

average

AVR

automatic voltage regulator

AWG

American Wire Gauge

AWM

appliance wiring material

bat.

battery

BBDC

before bottom dead center

BC

battery charger, battery

charging

BCA

battery charging alternator

BCI

Battery Council International

BDC

before dead center

BHP

brake horsepower

blk.

black (paint color), block

(engine)

blk. htr.

block heater

BMEP

brake mean effective pressure

bps

bits per second

br.

brass

BTDC

before top dead center

Btu

British thermal unit

Btu/min.

British thermal units per minute

C

Celsius, centigrade

cal.

calorie

CAN

controller area network

CARB

California Air Resources Board

CAT5

Category 5 (network cable)

CB

circuit breaker

CC

crank cycle

cc

cubic centimeter

CCA

cold cranking amps

ccw.

counterclockwise

CEC

Canadian Electrical Code

cert.

certificate, certification, certified

cfh

cubic feet per hour

cfm

cubic feet per minute

CG

center of gravity

CID

cubic inch displacement

CL

centerline

cm

centimeter

CMOS

complementary metal oxide

substrate (semiconductor)

com

communications (port)

coml

commercial

Coml/Rec Commercial/Recreational

conn.

connection

cont.

continued

CPVC

chlorinated polyvinyl chloride

crit.

critical

CSA

Canadian Standards

Association

CT

current transformer

Cu

copper

cUL

Canadian Underwriter’s

Laboratories

CUL

Canadian Underwriter’s

Laboratories

cu. in.

cubic inch

cw.

clockwise

CWC

city water-cooled

cyl.

cylinder

D/A

digital to analog

DAC

digital to analog converter

dB

decibel

dB(A)

decibel (A weighted)

DC

direct current

DCR

direct current resistance

deg.,

degree

dept.

department

dia.

diameter

DI/EO

dual inlet/end outlet

DIN

Deutsches Institut fur Normung

e. V. (also Deutsche Industrie

Normenausschuss)

DIP

dual inline package

DPDT

double-pole, double-throw

DPST

double-pole, single-throw

DS

disconnect switch

DVR

digital voltage regulator

E

2

PROM, EEPROM

electrically-erasable

programmable read-only

memory

E, emer.

emergency (power source)

ECM

electronic control module,

engine control module

EDI

electronic data interchange

EFR

emergency frequency relay

e.g.

for example (

exempli gratia)

EG

electronic governor

EGSA

Electrical Generating Systems

Association

EIA

Electronic Industries

Association

EI/EO

end inlet/end outlet

EMI

electromagnetic interference

emiss.

emission

eng.

engine

EPA

Environmental Protection

Agency

EPS

emergency power system

ER

emergency relay

ES

engineering special,

engineered special

ESD

electrostatic discharge

est.

estimated

E-Stop

emergency stop

etc.

et cetera (and so forth)

exh.

exhaust

ext.

external

F

Fahrenheit, female

FHM

flat head machine (screw)

fl. oz.

fluid ounce

flex.

flexible

freq.

frequency

FS

full scale

ft.

foot, feet

ft. lb.

foot pounds (torque)

ft./min.

feet per minute

ftp

file transfer protocol

g

gram

ga.

gauge (meters, wire size)

gal.

gallon

gen.

generator

genset

generator set

GFI

ground fault interrupter

GND,

ground

gov.

governor

gph

gallons per hour

gpm

gallons per minute

gr.

grade, gross

GRD

equipment ground

gr. wt.

gross weight

H x W x D height by width by depth

HC

hex cap

HCHT

high cylinder head temperature

HD

heavy duty

HET

high exhaust temp., high

engine temp.

hex

hexagon

Hg

mercury (element)

HH

hex head

HHC

hex head cap

HP

horsepower

hr.

hour

HS

heat shrink

hsg.

housing

HVAC

heating, ventilation, and air

conditioning

HWT

high water temperature

Hz

hertz (cycles per second)

IBC

International Building Code

IC

integrated circuit

ID

inside diameter, identification

IEC

International Electrotechnical

Commission

IEEE

Institute of Electrical and

Electronics Engineers

IMS

improved motor starting

in.

inch

in. H

2

O

inches of water

in. Hg

inches of mercury

in. lb.

inch pounds

Inc.

incorporated

ind.

industrial

int.

internal

int./ext.

internal/external

I/O

input/output

IP

internet protocol

ISO

International Organization for

Standardization

J

joule

JIS

Japanese Industry Standard

k

kilo (1000)

K

kelvin

kA

kiloampere

KB

kilobyte (2

10

bytes)

KBus

Kohler communication protocol

kg

kilogram

Содержание 10RESV

Страница 1: ...Residential Commercial Generator Sets Models 8 10 12RESV 8 10 12RESVL Controllers RDC2 DC2 TP 6880 10 14a Operation...

Страница 2: ...eadily available for future reference Record field installed kit numbers after installing the kits Generator Set Identification Numbers Record the product identification numbers from the generator set...

Страница 3: ...2 3 7 Automatic Operation with Other Transfer Switches 22 2 4 Exercise 22 2 4 1 Setting the Exerciser 22 2 4 2 Unloaded Cycle Exercise with Complete System Diagnostics 22 2 4 3 Unloaded Full Speed Exe...

Страница 4: ...r 56 4 5 3 Exerciser Reset 56 4 6 Event Log 56 4 7 Maintenance Timer 57 4 8 OnCue Plus Password 57 Section 5 Scheduled Maintenance 59 5 1 Scheduled Maintenance 60 5 1 1 Service Schedule 61 5 2 Lubrica...

Страница 5: ...on the generator set or equipment connected to the set disable the generator set as follows 1 Press the generator set off reset button to shut down the generator set 2 Disconnect the power to the batt...

Страница 6: ...pors are flammable and explosive Handle these materials carefully to minimize the risk of fire or explosion Equip the compartment or nearby area with a fully charged fire extinguisher Select a fire ex...

Страница 7: ...erate the generator set without a muffler or with a faulty exhaust system CAUTION Engine noise Hazardous noise can cause hearing loss Generator sets not equipped with sound enclosures can produce nois...

Страница 8: ...ardous backfeed voltage can cause severe injury or death Install a transfer switch in standby power installations to prevent the connection of standby and other sources of power Electrical backfeed in...

Страница 9: ...this manual with the equipment for future reference The equipment service requirements are very important to safe and efficient operation Inspect the parts often and perform required service atthe pre...

Страница 10: ...sion control system for the KT725 engine 10RESV RESVL and 12RESV RESVL is EM for U S EPA California and Europe Generator Set Application Kohlerr Power Systems KPS ensures that all Kohlerr generator se...

Страница 11: ...Europe Middle East Africa EMEA Kohler Power Systems Netherlands B V Kristallaan 1 4761 ZC Zevenbergen The Netherlands Phone 31 168 331630 Fax 31 168 331631 Asia Pacific Power Systems Asia Pacific Regi...

Страница 12: ...TP 6880 10 14 12 Service Assistance Notes...

Страница 13: ...n required but locks securely to prevent unauthorized access To open the roof insert the tool provided with the enclosure and turn counterclockwise 1 4 turn Then just raise the roof The roof stays ope...

Страница 14: ...weekly exercise with complete system diagnostics d Unloaded full speed exercise d Loaded full speed exercise Model RXT ATS required D Front access mini USB connector for SiteTecht connection or the K...

Страница 15: ...or for SiteTecht connection or the Kohler USB utility D Integral Ethernet connector for Kohlerr OnCuer Plus D Built in 2 5 amp battery charger D Remote two wire start stop capability for optional conn...

Страница 16: ...relays are provided for management of non essential secondary loads and two relays are available to control two independent air conditioner loads The LCM is controlled by the RDC2 DC2 controller The...

Страница 17: ...embly and fuel selector valve 7 Fuel solenoid valve 8 Fuel inlet 9 Field connection terminal block and 20 amp resettable circuit breaker behind panel 10 Line circuit breaker 11 120 VAC receptacles for...

Страница 18: ...TP 6880 10 14 18 Section 1 Descriptions and Service Views 21 22 20 20 Lifting holes 21 Air intake 22 Exhaust outlet Figure 1 3 Service View...

Страница 19: ...WARNING Battery gases Explosion can cause severe injury or death Battery gases can cause an explosion Do not smoke or permit flames or sparks to occur near a battery at any time particularly when it i...

Страница 20: ...l equipment Hazardous voltage can cause severe injury or death Electrocution is possible whenever electricity is present Ensure you comply with all applicable codes and standards Electrically ground t...

Страница 21: ...No other buttons are acknowledged during the crank cycle 2 3 5 Engine Cooldown The engine cooldown time delay allows the engine to run after the loads have been removed The engine cooldown time delay...

Страница 22: ...h the transfer switch to set a loaded exercise at the ATS if desired 2 4 1 Setting the Exerciser When power is applied to the RDC2 controller that is when the battery is connected you will be prompted...

Страница 23: ...down 2 4 3 Unloaded Full Speed Exercise The unloaded full speed exercise runsthe generator set at full speed for 20 minutes without transferring the load To set an unloaded full speed exercise follow...

Страница 24: ...s used an ATS fault indicates that the connection to the interface board on the transfer switch has been lost Check the connection to the ATS interface board 2 5 4 Resetting the Controller after a Fau...

Страница 25: ...uipment Batt Chg Flt W Battery charger fault Input to PIM from an external battery charger not the built in battery charger Check external battery charger Battery High W Engine starting battery voltag...

Страница 26: ...generator set in Automatic mode when appropriate Oil Pres Low SD The LOP switch indicates low oil pressure for more than 5 seconds Function becomes active 30 seconds after crank disconnect 30 second i...

Страница 27: ...ostat trips for some reason other than high temperature i e a nuisance trip follow these steps to reset the thermostat 1 Disconnect the utility power to the generator by opening turning OFF the corres...

Страница 28: ...TP 6880 10 14 28 Section 2 Generator Set Operation Notes...

Страница 29: ...trol buttons D Generator set status indicating LEDs OFF AUTO RUN D Up Down and Select buttons for navigation through menus and adjustments D Power system indicator LEDs to show utility and generator s...

Страница 30: ...ngs This manual contains instructions to navigate the controller menus and adjust settings on the RDC2 controller Select Up arrow Figure 3 3 RDC2 Controller Pushbutton Operation LED LED Operation RUN...

Страница 31: ...ee Sections 3 7 through 3 21 for menu diagrams tp6804 Genset Status Running Voltage 240V Freq 60 0Hz Engine 123F Oil Pressure OK Battery 12 3V Engine Runtime 12345 6 h Date 02DEC2011 Time HR MNpm Acti...

Страница 32: ...ustment for a particular application D Troubleshooting generator set problems Havecontroller setupand adjustmentperformed onlyby an authorized Kohler distributor dealer or authorized representative Th...

Страница 33: ...s shown 9 Press the down arrow button to step to the next menu 10 Repeat steps 5 and 6 using the arrow and select buttons to set and save the time Note To change from am to pm press the up arrow key t...

Страница 34: ...ayed 6 Press and HOLD the Select button to enable editing 7 Press the Select button The setting flashes to show that it can be changed For example HR flashes to show that the hour can be changed 8 Pre...

Страница 35: ...D YY HOLD Exercise Freq Weekly Bi Weekly System Phase Language Return Next Exercise HR MN PM MM DD YY Exercise Freq Weekly Exercise Mode Loaded HOLD Exercise Mode Unloaded Cycle Unloaded Full Loaded F...

Страница 36: ...exit the edit mode 3 8 Main Menu Press the Select button once to bring up the main menu Overview is displayed See Figure 3 9 Press the down arrow button to step to the next menu Engine Metering Use th...

Страница 37: ...011 Next Maintenance 150 h or Mar2012 SW Version 12 34 Return Note Actual settings may vary Figure 3 10 Overview Menu 3 10 Engine Metering Menu The engine metering menu displays engine status informat...

Страница 38: ...e calibration mode can be entered from the Generator Metering menu Contact a Kohler authorized distributor dealer for service The Reset Calibration menu allows you to set the voltage reading back to t...

Страница 39: ...own in Figure 3 14 are displayed No changes are allowed from this menu Eng Runtime displays the total number of hours that the generator set engine has run The runtime is not resettable The Next Maint...

Страница 40: ...nt in the field If voltage adjustment is required contact a Kohler authorized distributor or dealer for service Refer to the generator set Installation Manual for instructions to adjust the voltage Se...

Страница 41: ...line to line voltage and follow the instructions in Figure 3 16 to calibrate the voltage readings Emerg Volts tp6810 Normal Voltage L1 L2 240 V Normal Voltage L2 L3 240 V Normal Voltage L3 L1 240 V A...

Страница 42: ...hat it can be changed Press the up and down arrow buttons to change the value Press the Select button to save the value shown Use the up and down arrow buttons to move to the next value to be changed...

Страница 43: ...it and for systems that use the Kohlerr OnCuer Plus Generator Management System RBUS is a proprietary RS 485 communications protocol The Networking Information menu leads to submenus for network and R...

Страница 44: ...IP parameters are not displayed If DHCP is disabled i e if a static IP address is used the IP parameters are displayed To enable or disable DHCP and change the IP settings go to the Networking Configu...

Страница 45: ...s generated each time the reset password procedure is performed If the password is reset after the OnCue Plus system has been set up the connection will be lost Disconnect the battery power to the con...

Страница 46: ...layed New password is displayed for approximately 10 seconds Networking Configuration HOLD Reset OnCue Password Yes UP arrow for YES Down arrow for NO Networking Information Networking Status IP Addre...

Страница 47: ...s includes the following optional modules D Model RXT transfer switch D Programmable Interface Module PIM D Load Control Module LCM or load shed kit tp6804 Modules Connected 2 Module Timeouts 1234 Net...

Страница 48: ...the PIM and LCM or load shed kit are printed on the circuit boards inside the enclosures tp6804 Module Status Connected Firmware Ver 122 Module ID 12 S N XXXXXXXXX DeviceType Return S N XXXXXXXXX Devi...

Страница 49: ...user interface A personal computer running Kohlerr SiteTecht software is required to change the input and output settings Contact an authorized distributor or dealer for service The Kohlerr OnCuer Plu...

Страница 50: ...ad shed kit adds and sheds loads based on the generator current The test function cycles the relays in the order of their priority For detailed information about the LCM operation refer to TT 1574 pro...

Страница 51: ...oller Procedure to View Event History 1 Press Select to enter the main menu 2 Press the down arrow to step down to the eventlog 3 Press Select to display the most recent event 4 Press the down arrow t...

Страница 52: ...TP 6880 10 14 52 Section 3 RDC2 Controller Operation Notes...

Страница 53: ...r set D Model RXT Automatic Transfer Switch ATS D Load Control Module LCM or load shed kit D Programmable Interface Module PIM DC2 controller features include D Two line x 16 character backlit digital...

Страница 54: ...vent log AUTO Press to place the generator set in Automatic standby mode Press to exit the event log Press and hold AUTO and OFF to reset the maintenance timer EXERCISE When the controller is in AUTO...

Страница 55: ...red OnCue status is displayed only if OnCue password has been reset Figure 4 5 Status Displays Generator Running Genset State Standby Battery 12 3V Runtime 12345 6 h Next Exercise 7d 6h 42m Sample dat...

Страница 56: ...he number of the crank cycle is displayed No button presses are acknowledged during the crank cycles 5 The generator runs through the exercise cycle described in Section 2 4 2 The controller monitors...

Страница 57: ...until Maintenance Timer Reset is displayed 2 Release the OFF and AUTO buttons 4 8 OnCue Plus Password To setthe OnCuerPluspassword on the DC2 controller 1 Press the OFF button and verify that the gene...

Страница 58: ...TP 6880 10 14 58 Section 4 DC2 Controller Operation Notes...

Страница 59: ...enough to cause severe burns Servicing the exhaust system Hot parts can cause severe injury or death Do not touch hot engine parts The engine and exhaust system components become extremely hot during...

Страница 60: ...ing either ammonia or chlorine because both prevent bubble formation A successful test depends on the ability of the solution to bubble See the Safety Precautions and Instructions at the beginning of...

Страница 61: ...Monthly Visible wear or damage X Quarterly Wire abrasions where subject to motion X X Six Months Wire cable insulation condition X 3 Years or 500 hours Engine and Mounting Visible wear or damage X We...

Страница 62: ...gure 5 1 Oil Check typical 5 2 3 Engine Oil Recommendation Use 5W 30 API American Petroleum Institute Service Class SG SH or SJ synthetic oil Synthetic oil oxidizes and thickens less than other oils a...

Страница 63: ...aling surface of the oil filter adapter e Apply a light coat of clean oil to the rubber seal of the new oil filter f Lightly thread the new oil filter by hand until you feel Resistance Then tighten th...

Страница 64: ...lows 1 Press the generator set off reset button to shut down the generator set 2 Disconnect the power to the battery charger if equipped 3 Remove the battery cables negative lead first Reconnect the n...

Страница 65: ...lace all bent or damaged air cleaner components Note Operating the engine with loose or damaged air cleaner components could allow unfiltered air into the engine causing premature wear and failure 1 2...

Страница 66: ...the sealing surfaces are bent or damaged 7 When servicing the air cleaner check the air cleaner base Make sure it is secured and not bent or damaged Also check the element cover for damage or improper...

Страница 67: ...at can cause death if inhaled for even a short time Carbon monoxide poisoning symptoms include but are not limited to the following D Light headedness dizziness D Physical fatigue weakness in joints a...

Страница 68: ...ger connections while the battery is charging Always turn the battery charger off before disconnecting the battery connections Ventilate the compartments containing batteries to prevent accumulation o...

Страница 69: ...rator set until the engine stops 4 Press the OFF button on the generator set controller 5 8 3 Cylinder Lubrication 1 Remove the spark plugs 2 Pour one tablespoon of engine oil into each spark plug hol...

Страница 70: ...TP 6880 10 14 70 Section 5 Scheduled Maintenance Notes...

Страница 71: ...tributors and dealers See TP 6701 SiteTecht Software Operation Manual for more information 6 3 Fault Messages The RDC2 DC2 controller displays fault messages to aid in troubleshooting Selected fault m...

Страница 72: ...supply and valves Engine malfunction Contact an authorized Kohler distributor dealer Gererator thermostat tripped For trips other than temperature nuisance trips reset the thermostat See Section 2 6 N...

Страница 73: ...s cu in cubic inch cw clockwise CWC city water cooled cyl cylinder D A digital to analog DAC digital to analog converter dB decibel dB A decibel A weighted DC direct current DCR direct current resista...

Страница 74: ...titer screw PHH Phillipsr hex head screw PHM pan head machine screw PLC programmable logic control PMG permanent magnet generator pot potentiometer potential ppm parts per million PROM programmable re...

Страница 75: ......

Страница 76: ...ne 920 457 4441 Fax 920 459 1646 Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone 65 6264 6422 Fax 65 6264 6455 For the nearest KOHLER authorized installation s...

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