Koganei FRZB Series Скачать руководство пользователя страница 12

Handling instructions and Precautions (FRZB Filter Regulators)

Filter regulator

(With water and fluids removal functions)

Removing the knob

Use the following procedure to remove the knob.

 ①

 Release the knob lock.

  

 (For how to release the knob lock see "Locking and releasing 
the knob" on page 

.)

 ②

  Turn the mounting ring counterclockwise (in the direction of 

the arrow in the diagram below).

 ③

 Pull the mounting ring over in the direction of the knob.

 ④

 Pull off the knob and the mounting ring together.

Attaching the knob

1.

 Use the following procedure to attach the knob.

 ①

  Release  the  pressure  of  the  IN  port  (primary)  side  to  the 

atmosphere.

 ②

 Screw on the mounting ring.

 ③

  Press the knob in until the yellow caution ring is not visible.

Note

Turn the mounting ring until it comes off the threads.

Note

Installing  the  knob  before  screwing  on  the  mounting  ring 
makes  it  impossible  to  attach  the  mounting  ring  and  makes 
the knob difficult to remove.

Note

The  release  sleeve  of  the  mounting  ring  must  be  pulled  up 
until it spreads the hooks (3 places) on the knob.

Mounting ring

Mounting ring

Release sleeve

Hooks on knob
(Three places)

Knob

3.

  If it is impossible to release the pressure on the IN port (prima-

ry) side to the atmosphere, the pressure on the OUT port (sec-
ondary)  side  will  rise  temporarily,  check  for  any  effect  it  may 
have  had  on  downstream  equipment  and  devices,  and  then 
attach the knob.

2.  Attaching  the  knob  while  the  filter  regulator  IN  port  (primary) 

side pressure is being applied, may cause a temporary rise in 
pressure on the OUT port (secondary) side pressure.

  

Before attaching the knob, always release pressure on the IN 
port  (primary)  side  to  the  atmosphere,  because  a  temporary 
increase  in  pressure  on  the  OUT  port  (secondary)  side  may 
occur  which  may  damage  equipment  or  devices  on  the  OUT 
port (secondary) side or cause a malfunction.

Note

It may damage the equipment or devices or injure workers 
or operators.

Note

Before  pressing  on  the  knob,  align  the  square  part  of  the 
adjusting assembly (refer to the exploded view on page 

and the square indented portion of the inside of the base of 
the knob before pressing the knob on, so the knob is easier 
to press on.

Pressure port plate

Groove

O-ring

(no port)

(

NPT1/4)

(

NPT1/8)

Pressure port plate

1.181 in. integrated 

pressure gauge

Tongue on main unit

 Replacing  the 

1.181  in.  integrated  pressure  gauge  and 

pressure port plate

1.

  Be sure to release any pressure in the system before replacing 

the 

1.181 in. integrated pressure gauge or pressure port plate.

2.

  Use the following procedure to change the 

1.181 in. integrated 

pressure gauge or pressure port plate.

 ①

 Remove the two small screws.

 ②

  Remove  any  metal  chips  from  the  female  thread  hole  with 

compressed air blow.

 ③

  Put the O-ring on the 

1.181 in. integrated pressure gauge 

or pressure port plate.

 ④

  Align the groove on the 

1.181 in. integrated pressure gauge 

or pressure port plate with the tongue on the main unit and 
attach it.

 ⑤

  Tighten the two mounting screws to 0.66 to 0.81 ft

lbf.

Note

If there are any metal chips left, they may break the threads 
or get on the o-ring and cause an air leak.

Note

If torque exceeding the specifications is applied, the head of 
the screw or threads may be damaged and cause damage to 
component  parts.  Also,  if  torque  below  the  specifications  is 
used, the screw may come loose and cause an air leak.

Drain cock operation

1.

  Turn the drain cock with your hand.

2.

  Use the following procedure to operate the drain cock.

 ①

 Turn the drain cock in the direction of [O].

 ②

  After  the  moisture  (water)  and  fluid  (sediment)  has  drained 

out,  turn  the  drain  cock  in  the  direction  of  [S]  until  it  clicks 
and locks.

3.

  Do  not  turn  the  drain  cock  more  than  100°  from  the  closed 

position, when you open it.

Water removal

Stopping

Closed

Open

Drain cock

Note

Not using an o-ring will result in air leaks.

Note

Turning the drain cock more than 100° may damage it.

Содержание FRZB Series

Страница 1: ... Close side by side spacing Improved operability RoHS compliant product With water and fluids removal functions NPT thread specifications Improved knob operability and simple bowl installation and removal NEW VARIATION NPT thread specifications PSI gauge ...

Страница 2: ...ation FRZB30 FRZB50 FRZB40 The 40 and 50 series can be used in combination with the FRZ series Easy to use water and fluids removal functions inside a compact design Ozone resistance specifications and NCU specifications copper free Note are standard Supports a wide variety of environments Improved flow rate characteristics allow a smaller configuration close side by side spacing is possible Down ...

Страница 3: ...improved with an easy to see 270 swing angle display Comparison of our FR600 and FRZB50 filter regulators Compact design Improved flow rate characteristics enable a smaller configuration O P E N 1 968 3 150 3 051 3 622 9 587 7 874 Regulator FRZB50 Regulator FR600 existing product 0p s i1 4 5 1 2 0 9 0 6 0 3 0 Improved knob operability The knob is ideally sized and shaped to turn smoothly with a li...

Страница 4: ...ckets can be used with all sizes of the FRZB filter regulators Brackets can also be used with the iB Cyclone and FRZ series A φ1 122 in panel mounting hole can be used for all sizes of the filter regulators Note There are limitations to the mounting installation orientation of the FRZB filter regulators Specialized 30 series for standalone application The 40 and 50 series can be used in combinatio...

Страница 5: ...breakdown and to configure a system that ensures fail safe safety and reliability Do not use the product in excess of its specification range Doing so creates the risk of product breakdown loss of function or damage It could also drastically reduce operating life Before supplying air or electricity to the device and before starting operation always conduct a safety check of the area of machine ope...

Страница 6: ...ids alkaline etc It could lead to early shutdown of some functions a sudden degradation of performance and a reduced operating life For information about materials see Major Parts and Materials When the device is not used for long periods over 30 days it is possible that the contacting parts may have become stuck leading to delayed operation or sudden movements resulting in injury Check for proper...

Страница 7: ... fixed as shown in the following diagram Support external piping separately Design and selection Mounting installation and piping Note Applying bending moment or twisting moment may damage the product Note The muffler must be prepared by the user Note If a product is not securely fixed in place it may fall over be dropped or operate abnormally and cause an injury Note Operating the knob and the mo...

Страница 8: ...for details Medium and operating environment Note Using the product in an environment that is outside the specified temperature or with medium that is outside the specified temperature will cause the product s functions to stop after a short period and will reduce the product performance and service life Note Contact a Koganei sales office or overseas department if you are considering using someth...

Страница 9: ...cy varies according to conditions 2 See page Principles of water and fluids removal regarding the water and fluids removal principles for the FRZB filter regu lator series Humidity and oil mist removal 1 Filter regulators cannot remove humidity OUT port secondary side pressure exhaust and vent hole 1 When the knob on the filter regulator is turned to reduce the OUT port secondary side pressure or ...

Страница 10: ...e for the push side and the pull side of the actuator should be 43 5 psi or less Reverse flow from the OUT port secondary side to the IN port primary side residual pressure exhaust 1 Select a filter regulator such as model FRZB32 with built in check valve specifications for releasing residual pressure on the IN port primary side to reduce pressure on the OUT port secondary side of a direct operati...

Страница 11: ...in the diagram below to lock and release the knob Operation and maintenance inspections Yellow caution ring Shows the state of the knob lock Lock release Lock Knob in Pressure regulation 1 Pressure regulation is done as shown in the following diagram by turning the knob in the direction to increase pressure and in the direction to reduce it as shown at the top of the knob 3 Use a pressure gauge to...

Страница 12: ...nction Note It may damage the equipment or devices or injure workers or operators Note Before pressing on the knob align the square part of the adjusting assembly refer to the exploded view on page and the square indented portion of the inside of the base of the knob before pressing the knob on so the knob is easier to press on Pressure port plate Groove O ring no port NPT1 4 NPT1 8 Pressure port ...

Страница 13: ...bed fitting of the drain cock straight across and the barbed fitting must be inserted completely as shown in the diagram Also after installing the tube lightly pull on it to confirm that it does not come off 6 Do not allow the tube on the barbed fitting of the drain cock to become severely bent or twisted close to the fitting Note If the volume of water and fluids is greater than that shown in the...

Страница 14: ...g the knob and Attaching the knob on page Replacing the seal kit element and bowl assembly 1 To replace the seal kit element and bowl assembly remove the filter regulator and do the work on a work table 2 The o rings and other sealing materials except for the dia phragm of the filter regulator are coated with grease 3 Contact your nearest Koganei sales office or overseas depart ment if you are con...

Страница 15: ...re gauge to the filter regulator Mounting installation and piping Note Adjusting the range of the set pressure with a tool may damage component parts Note Surges in the medium external vibrations or shocks may result in damage to component parts Protrusions two places Pressure setting range green Upper limit Lower limit Note The product is no longer under warranty if it is disassembled and reassem...

Страница 16: ...utlet closes and the liquid cannot drain When the level of liquid in the bowl reaches a specified level the float lifts and the liquid automatically drains Caution The liquid can be drained manually by turning the drain knob to the left See page for details When the level of liquid in the bowl reaches a specified level the float lifts and the liquid automatically drains Note 1 Supply pressure is n...

Страница 17: ...robenzene hexachloride BHC Agricultural chemicals Petroleum components Solvent naphtha gasoline Fuel Alcohol Methyl alcohol ethyl alcohol cyclohexanol benzyl alcohol Anti freezing agents Phenol Carbolic acid cresol naphthol Antiseptic solutions Ether Methyl ether methyl ethyl ether ethyl ether Brake fluid additive detergent Ketones Acetone methyl ethyl ketone cyclohexane acetophenone Cleaning solu...

Страница 18: ... needed to select the optional auto drain supply pressure is needed to operate the auto drain 3 Refer to the order codes and the specifications for each product starting on page for details on the various types of options Drain cock specifications A Auto drain type drain cock NO type C Auto drain type drain cock NC type N Drain cock with fitting Bowl guard specifications Blank No bowl guard PG Wit...

Страница 19: ...omponent parts of the seal kit Order codes for brackets only 8Z BK Interchangeable brackets compatible with multi series FR15 FR30 and FR60 filter regulators Body size 30 For FRZB3 40 For FRZB4 50 For FRZB5 Element Pressure port plate E ZB P FRZ without pressure gauge connection port GP FRZ F11 with pressure gauge connection port 1 O ring and 2 small screws included 1 O ring and 2 small screws inc...

Страница 20: ...t3 min 1 MPa 145 psi 1ℓ min 0 0353 ft3 min 0 0 1 75 3 5 5 25 ft3 min SCFM 50 100 150 ℓ min ANR Flow rate 0 8 75 17 5 26 25 ft3 min SCFM 250 500 750 ℓ min ANR Flow rate 0 0 8 75 17 5 26 25 ft3 min SCFM 250 500 750 ℓ min ANR Flow rate 0 0 8 75 17 5 26 25 ft3 min SCFM 250 500 750 ℓ min ANR Flow rate 0 0 17 5 35 52 5 ft3 min SCFM 500 1000 1500 ℓ min ANR Flow rate 0 0 17 5 35 52 5 ft3 min SCFM 500 1000...

Страница 21: ... OUT IN φ0 177 1 004 For GN For G1 and G3 For G1S and G3S For GS1C and GS1D For GS1A and GS1B 3 23 2 067 2 91 φ1 673 φ1 673 2 85 1 378 1 181 1 181 1 181 For GS1A GS1B GS1C and GS1D For G1C and G4C For GS6 0 846 1 398 2 421 1 319 1 378 1 004 0 079 M5 2 M5 0 8 01 2 NPT1 8 02 2 NPT1 4 For PG For B 1 181 5 945 6 969 When knob is locked 6 831 Maintenance space at least 1 57 Filter regulator dimensions ...

Страница 22: ...3 2 85 φ1 673 φ1 673 1 378 1 181 1 004 1 181 For G1S and G3S For GS1A GS1B GS1C and G1S For G1 and G3 For G1C and G4C For GN For GS6 1 181 2 83 M28 1 5mm NPT1 4 GP1 NPT1 8 0 256 1 260 1 969 1 575 1 024 1 575 2 835 1 319 1 378 1 004 0 079 For B 01 2 NPT1 8 02 2 NPT1 4 03 2 NPT3 8 For PG 1 181 6 161 7 421 When knob is locked 7 283 Maintenance space at least 1 57 OUT IN φ0 177 Filter regulator dimens...

Страница 23: ... For GS1A and GS1B 3 29 2 067 2 97 φ1 673 φ1 673 2 91 1 437 1 063 1 181 1 181 1 181 For G1S and G3S For GS1A GS1B GS1C and GS1D For GS6 For G1 and G3 For G1C and G4C For GN 2 89 For PG S O S For B 02 2 NPT1 4 03 2 NPT3 8 04 2 NPT1 2 M28 1 5mm 3 051 1 831 1 280 NPT1 4 GP1 NPT1 8 1 969 1 260 0 256 O S 6 673 7 894 When knob is locked 7 756 φ0 177 Maintenance space at least 1 57 OUT IN DRAIN FRZB50 F1...

Страница 24: ...ュール ブラケッ ト Bracket 1 969 0 197 0 217 1 417 1 260 0 945 0 551 0 256 φ 1 1 0 2 0 079 2 146 1 378 2 067 8Z BK 1Y Materials of major parts Steel plate electroless nickel plated Materials of major parts Steel plate electroless nickel plated 8Z BK40 8Z BK50 Interchangeable bracket 8Z BK30 1 969 2 028 0 079 0 197 φ1 102 0 217 0 079 0 079 1 339 1 260 0 689 0 886 0 650 2 0 260 4 R 0 1 3 0 φ1 102 0 197 0 22...

Страница 25: ...ZB filter regulator Refer to page regarding the handling instructions and precautions for the 1 181 in integrated pressure gauge Note Do not supply pressure that exceeds the maximum operating pressure to the 1 181 in integrated pressure gauge Doing so may damage the product or reduce its performance and service life Materials of major parts Bourdon tube Brass Front cover Polycarbonate Case Polybut...

Страница 26: ...rt s square portion Use a tightening torque of 2 21 to 3 69 ft lbf when the pressure gauges are mounted on the pressure port plate with NPT1 4 Note The pressure gauge is a precision measuring device Be careful of impacts and vibrations Preset marker You can set the preset marker Rotate the cover ring to first set the low pressure and then set the high pressure 0 0 30 60 0 4 0 6 90 0 8 120 150 1 Mp...

Страница 27: ... do not grab the pressure gauge body to tighten For tightening always use a wrench on the piping connection port s square portion Use a tightening torque of 2 21 to 3 69 ft lbf when the pressure gauges are mounted on the pressure port plate with NPT1 4 Note The pressure gauge is a precision measuring device Be careful of impacts and vibrations 150 90 30 120 60 0 0 4 0 6 1 0 0 8 0 2 USE NO OIL MPa ...

Страница 28: ...hort circuit protection Equipped Display 4 digits 4 digits 3 color LCD display display refresh rate 250 ms 500 ms 1000 ms selectable by key operation Displayed pressure range 14 5 to 145 psi Indicators Orange LED comparative output 1 operation indicator comparative output 2 operation indicator Lights up when comparative output is ON Environmental resistance Protective structure IP40 IEC Ambient te...

Страница 29: ...essure port Doing so could damage the diaphragm and cause malfunctions 8 Do not operate the keys with a pin or similar sharp object Other precautions Setting items Threshold value setting You can directly change the ON OFF threshold value by just pressing the UP key or DOWN key This function forces the pressure value to zero when the pressure port is open to the atmosphere This function prevents k...

Страница 30: ...Tr2 Main circuit External connection example Internal circuit Terminal no Color of leads of cable with connector 1 2 3 4 Load Load 12 to 24V DC 10 Input output circuit diagram Terminal layout Input output circuit and connections Terminal no Name V Comparative output 1 Comparative output 2 0V GS6 MODE E MPa GS6 KOGANEI φ0 146 cable 1 GS620 3W 0 1 1 MPa 1 181 1 181 0 374 1 673 0 295 1 004 0 059 NPT1...

Страница 31: ...e pressure is rising 2 Use a set pressure that has a differential of at least 14 5 psi with the supply pressure 3 Regulating pressure indicator errors and repeatability errors could be accumulated maximum 14 5 psi Be careful during operations Micro switch rating 0 01 to 0 5 0 01 to 0 3 0 01 to 0 2 Non inductive load Operating current range Rated voltage 30 VDC 125 VAC 250 VAC Inductive load Contin...

Страница 32: ...nal body onto the terminal cover For lead wires without peeling off their insulations insert them into the terminal body until they bump up against the lead wire stopper lower the contact from above to the lead wire and use pliers to push them into firm contact so that the contacts are touching the core wire 1 To regulate the pressure do not remove the cap on the lens surface but insert a small sc...

Страница 33: ... M E M O ...

Страница 34: ... M E M O ...

Страница 35: ......

Страница 36: ...ers only such items supplied by KOGANEI CORP The products of other manufacturers are covered only by such warranties made by those original manufacturers even though such items may have been included as the components The specifications are subject to change without notice Warranty Period Koganei Responsibility Limitations URL http www koganei co jp E mail overseas koganei co jp 5 15 100 ABAB KOGA...

Отзывы: