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K501XX Panel Coking Test Apparatus 

Operation and Instruction Manual 

 

K501XX-Manual 

 

 

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8-

 

5  Operation 

 

WARNING:

 Be sure to read the safety and hazard 

warnings, the installation procedure and any of the 
standard 

test 

methods 

mentioned 

in 

the 

introduction before operating this instrument.  
 

CAUTION:

  Hazardous  voltages  may  be  present 

on  the  panel  Strip  heater  electrical  wires,  which 
may  be  exposed  when  the  test  panel  is  loaded. 
The  Strip  heater  clamping  plate  provides  
protection  while  the  unit  is  in  operation.  It  is 
important  to  turn  the  MAIN  switch  off  when 
installing or removing the test panel to prevent the 
possibility of electric shock. 
 

5.1  Before Test 

 

1.  Add  the  test  oil  to  the  splash  chamber 

(approximately  300  mL).  NOTE:  The  final  oil 
level  is  dependent  on  the  temperature  at 
which  the  test  will  be  conducted.  It  is 
recommended  to  allow  space  for  the  oil  to 
expand  and  adjust  the  oil  level  in  the  splash 
chamber  when  oil  has  reached  operating 
temperature.  

 

NOTE: 

The  oil  reservoir  stopper  must  be  in  place 

whenever  the  petcock  is  open  otherwise 
the  oil  will  drain  into  the  splash  chamber 
regardless of the splash chamber oil level.  

 
2.  Place a prepared test panel onto the top of the 

splash  chamber,  with  thermocouple  holes 
facing the rear of the unit.  

 
3.  Place the strip heater on top of the panel so it 

overlaps equally on both ends.  

 
4.  Next, place the strip heater clamping plate on 

top of the heater.  

 
5.  Slide  the  screw  clamp  over  the  top  of  the 

assembly and tighten.  

 
6.  Slide  the  thermocouple  probe  into  the  hole  in 

the  test  panel.  Close  the  safety  over  the 
splash  chamber.  The  safety  cover  must 
remain closed  during the test period. A safety 
switch  prevents  operation  of  the  unit  with  the 
cover open. 

 
 
 
 

5.2  To Start Test 

 
1.    Turn on Line Switch.  
 
2.  Enter  desired  test  duration  into  Test  Timer 

Module. 

 
3.  If  cyclical  ON/OFF  test  procedure  is  desired, 

set  cyclic  timer  for  desired  timing  intervals  (If 
equipped.  See  section  4.3)  If  Cyclic  timing  is 
not  required,  Turn  the  Timer  Bypass  switch 
located to the right of the timer ON. 

 
4.  Turn  On  the  panel  heater  switch.  The  panel 

heater  control  display  will  illuminate.  The 
control  will  display  the  panel  temperature  on 
the  upper  display,  and  the  setpoint  value  on 
the  lower  display.  Using  the  arrows  on  the 
controller,  raise  or  lower  the  setpoint  value  to 
the desired test temperature.  

 
5.  Turn  on  the  oil  sump  heat  switch.  The  unit  is 

identical  in  operation  to  the  panel  heat 
controller. Raise or lower the setpoint value to 
the  desired  temperature. The  control  will  heat 
up and control the oil temperature in the sump 
at the setpoint value.  

 
6.  Turn  on  the  drive  motor  and  set  the  desired 

RPM into the digital display.  

 
7.  If  using  air,  determine  the  flow  meter  reading 

by  using  the  Flow  meter  Calibration  Data  in 
section 5.3 of this Operation Manual.  

 
8.  The  test  will  continue  until  the  timer  reaches 

zero,  at  this  point  the  unit  will  shut  down. 
When  the  unit  has  cooled  down,  open  the 
safety  cover  and  carefully  remove  the  test 
panel.  Proceed  with  the  test  per  FTM  791-
3462.    

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Содержание K501 Series

Страница 1: ...e Avenue Bohemia New York 11716 1796 USA Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analy...

Страница 2: ...ature Controller Operation 5 4 4 Cyclic Timer Operation 7 5 Operation 8 5 1 Before Test 8 5 2 To Start Test 8 5 3 Flow meter Calibration Data 9 6 Maintenance 9 6 1 Routine Maintenance 9 6 2 Replacemen...

Страница 3: ...procedures Information on these procedures is given in section 1 2 1 1 Koehler s Commitment to Our Customers Providing quality testing instrumentation and technical support services for research and t...

Страница 4: ...nel Coking Test Apparatus Consisting of Mechanical Splasher Control Cabinet Splash Chamber Sample Oil Reservoir K501XX Manual Panel Coking Test Apparatus Operation and Instruction Manual Accessories p...

Страница 5: ...rature controller regulates the temperature of the strip heater located on top of the test panel Refer to Section 4 2 for full operational details 2 Oil Sump Temperature Controller The temperature con...

Страница 6: ...s place Oil is drawn from the Oil Reservoir to the Oil sump where it is then mechanically splashed onto the test panel located at the top of the Oil Sump 21 Cyclic Timer Allows for test to be broken u...

Страница 7: ...OWN key CAL will display on the lower green display If there is a value observed in the upper red LED display add it to the calculated difference obtained in the previous step This is the offset value...

Страница 8: ...lit Using the numeric keys enter the OFF time period Buttons 4 3 set Hours Buttons 2 1 set minutes Press the Key 3 Turn on the Timer Bypass switch then back to off This will power cycle the timer Thi...

Страница 9: ...r 5 Slide the screw clamp over the top of the assembly and tighten 6 Slide the thermocouple probe into the hole in the test panel Close the safety over the splash chamber The safety cover must remain...

Страница 10: ...eading mm Flow mL min 150 1682 0 140 1578 0 130 1490 0 120 1412 0 110 1319 0 100 1223 0 90 1129 0 80 1028 0 70 937 0 60 835 0 50 730 0 40 618 0 30 488 0 20 375 0 10 251 0 6 Maintenance WARNING Disconn...

Страница 11: ...se 25VR 3AG 6A 279 115 001 Lamp 6W 120V 279 230 001 Lamp 230V 332 017 001 500mL Separatory Funnel Sample Oil Reservoir 360 115 009 Tachometer 360 115 014 Motor Speed Control 115V 381 115 002 Test Time...

Страница 12: ...K501XX Panel Coking Test Apparatus Operation and Instruction Manual K501XX Manual 11 7 Assembly and Wiring Diagrams 7 1 K50100 Unit Wiring...

Страница 13: ...K501XX Panel Coking Test Apparatus Operation and Instruction Manual K501XX Manual 12 7 2 K50190 Unit Wiring...

Страница 14: ...K501XX Panel Coking Test Apparatus Operation and Instruction Manual K501XX Manual 13 7 3 K50110 Unit Wiring...

Страница 15: ...K501XX Panel Coking Test Apparatus Operation and Instruction Manual K501XX Manual 14 7 4 K50119 Unit Wiring...

Страница 16: ...K501XX Panel Coking Test Apparatus Operation and Instruction Manual K501XX Manual 15 7 5 Control Cabinet Assembly...

Страница 17: ...K501XX Panel Coking Test Apparatus Operation and Instruction Manual K501XX Manual 16 7 6 Test Rig Assembly...

Страница 18: ...which is protected by the following warranty If within one 1 year from the date of receipt but no longer than fifteen 15 months from the date of shipment Koehler equipment fails to perform properly be...

Страница 19: ...orized including certain products purchased from outside vendors for the convenience of the customer products manufactured on special order products shipped from the factory past ninety 90 days and pr...

Страница 20: ...K501XX Panel Coking Test Apparatus Operation and Instruction Manual K501XX Manual 19 Notes...

Страница 21: ...K501XX Panel Coking Test Apparatus Operation and Instruction Manual K501XX Manual 20 Notes...

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