4/10
October
/ 2006
2..-TO REPLACED BELT ( 77 )
2.1,- Follow steps indicated on point 1-2,1-3 and 1-4
2.2.- Replace belt and reassemble alignments from pulleys
3..- PULLEY AXLE REPLACEMENT ( 87 )
3.1.- Follow steps 1-2,1-3, and 1-4.
3.2.- Remove the elastic bolt ( 94 ) pressure washer ( 95 ) and flat washer ( 93 )
3.3.- Remove the pulley flex disc ( 90 ) which is assembled with two bearings ( 91 ) the bearing separator
( 92 ) and clamp ( 89 )
3.4.- Remove the four bolts ( 88 ) pressure washer ( 79 ) remove the pulley axle and reassemble.
NOTE : Pulley axle ( 87 ) and chassis ( 80 ) bolt holes can be assembled one way only, therefore if the bolt
holes are not aligned when attaching the pulley axle to the chassis ,rotate the pulley axle until the holes
are aligned and allow the four screws ( 51 ) to pass freely
4.- BEARING REPLACEMENT ( 91 )
4.1.- Follow steps 1-2,1-3 and 1-4.
4.2.- Follow steps 3-2, and 3-3
4.3.- Remove the clamp ( 89 ) the two bearings ( 91 ) as well as the bearing separator.
4.4.- Replace the two bearings, and reassemble.
5..-ON-OFF HANDLE REPLACEMENT ( 1 )
5.1.- Remove the two screw ( 8 ) and two washers ( 9 )
5.2.- Remove the screw ( 4-A ) and sure button ( 4-B ).
5.3.- Remove the switch box cover black ( 7 )
5.4.- Remove the two bolts with head ( 11 ) and two springs ( 2 )
5.5.- Replace the ON-OFF handle, and reassemble.
6..- MICRO SWITCH REPLACEMENT ( 27 )
6.1.- Follow Steps 5-1,5-2 and 5-3
6.2.- Disconnect her connection micro switch
6.3.- Remove the two screw ( 29 ) and two washers ( 28 )
6.4.- Remove and replace the micro switch and switch insulator ( 26 ) as originally assembled.
7.- ASSEMBLY SURE REPLACEMENT ( 4 )
7.1.- Follow steps 5-1,5-2 and 5-3.
7.2.- Remove the dust cover ( 4-G ) and two screws ( 4-F)
7.3.- Remove the assembly sure and replace the component damaged and reassemble
8..- LINE CORD ASSEMBLY REPLACEMENT ( 32 )
8.1.- Follow steps 5-1,5-2 and 5-3 .
8.2.- Disconnect the ground ( green ) as well as the lead connected to micro switch ( 27 ) and the cable
switch assembly ( 14 ) connect to the thermal protector ( 16 )
8.3.- With Heyco pliers, remove the grommet ( 33 ) and washer ( 34 ) remove the motor lead assembly
( 32 ) as well as the grommet line tube ( 35 )
8.4.- Replace the motor lead by inserting the handle assembly ( 10 ) upwards and previously placing the
grommet tube ( 35 )
8.5.- Place the washer ( 34 ) as well as the grommet ( 33 ) at the same distance as the prior lead
,connect and reassemble as initially placed.