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Warranty

Defects occurring within 1 year from delivery date shall be remedied free of charge at our plant
(carriage and insurance paid by sender).

Exclusions from warranty

Wear parts (gaskets) and damage caused by improper use are excluded from warranty.

Return of products

Please contact our Service Team before returning a defective device. Ship the cleaned device to the address

you have been given. If the device has been in contact with process fluids, it must be decontaminated/

disinfected before shipment. In that case, please attach a corresponding Declaration of Contamination

(see page

39), for the health and safety of our service personnel.

Trademarks

The following trademarks are used in this manual without further marking:

Ceramat®, Protos®, Unical®, Uniclean®

are registered trademarks of Knick Elektronische Messgeräte GmbH & Co. KG, Germany

Safety Information

WARNING

Always make sure that the sensor lock-gate cannot be activated by other persons during servicing or

installation (eg, cleaning or replacing the sensor).

During operation the drive unit of the sensor lock-gate is rotating rather quickly by 140°.

There is a risk of injury!

Be sure to observe:

Work on the sensor lock-gate must only be performed by personnel authorized by the operating company

and specially trained for handling and operating the sensor lock-gate.

Please note:

Supplementary information is provided in the Ceramat Maintenance Instructions (Maintenance / Spare Parts /

Accessories)

NOTICE
Process-related risks

Knick Elektronische Messgeräte GmbH & Co. KG assumes no liability for damages caused by process-related

risks known to the operator, which would in fact not permit the use of the sensor lock-gate.

Содержание Ceramat WA 154

Страница 1: ...User Manual English Latest Product Information www knick de Ceramat WA 154 Sensor Lock Gate ...

Страница 2: ...er marking Ceramat Protos Unical Uniclean are registered trademarks of Knick Elektronische Messgeräte GmbH Co KG Germany 2 Safety Information WARNING Always make sure that the sensor lock gate cannot be activated by other persons during servicing or installation eg cleaning or replacing the sensor During operation the drive unit of the sensor lock gate is rotating rather quickly by 140 There is a ...

Страница 3: ...ded for that purpose When components are replaced with genuine Knick spare parts made of other materials e g O rings the infor mation given on the nameplate may deviate from the actual version of the Ceramat WA154 X The operating company must assess and document this deviation Mechanically generated sparks Single impacts on metal parts or collisions between metal parts of the Ceramat WA154 X are n...

Страница 4: ...id Electrolyte Sensor 20 pH Sensors Oxygen Sensors Conductivity Sensors 20 Installing Removing a Liquid Electrolyte Sensor 21 pH Sensors 21 Cavity Rinsing Function 23 Maintenance Work on the Drive Unit 24 Removing the Drive Unit 25 Installing the Drive Unit 26 Installation Dimensions 27 Solid Electrolyte 27 Liquid Electrolyte 28 Immersion Depths Process Adadaption Flange 29 Specifications 30 Maint...

Страница 5: ...he measuring system and cleaning the sensor in the running process different options available removing or replacing the sensor after separation from the process in SERVICE position The Ceramat sensor lock gate has been developed and manufactured in compliance with the applicable European directives and standards Compliance with the European directives and standards is confirmed by the EC Declarat...

Страница 6: ...Unit Max pressure Temperature range 14163 Berlin Made in Germany KEMA 04 ATEX 4035X II 1 G Ex h IIC T6 T3 Ga II 1 D Ex h IIIC T80 C 140 C Da No self heating Special conditions Tamb 10 70 C 66 IP Max pressure Temperature range 14163 Berlin Made in Germany Ceramat Retractable Fitting Drive Unit Type 0044 No Ceramat Retractable Fitting Process Unit 14163 Berlin Made in Germany Type No 0044 Max pressu...

Страница 7: ...7 Package Contents Check the shipment for transport damage and completeness The package should contain Sensor lock gate Documentation Test certificates ...

Страница 8: ...anium short protection T 1 Scraper for sensor socket Without 0 PEEK natural 1 Immersion depth Special immersion depth 26 299 mm increase in 1 mm steps 0 0 0 Immersion depth 150 300 mm increase in 10 mm steps 0 0 0 Process wetted material Hastelloy C22 B 1 4404 H Titanium T Process adaptation Flange loose 1 4571 PN10 16 DN 50 B 1 Flange loose 1 4571 PN10 16 DN 65 B 2 Flange loose 1 4571 PN10 16 DN ...

Страница 9: ...s 5 P 6 Flange loose ANSI 316 300 lbs 6 P 7 Clamp 2 J 2 BioControl 1 4404 DN 65 L 2 Varivent 1 4404 DN 50 V 1 Special flange to customer requirements S A Y Probe guard Without 0 With version 1 1 Special version Without 000 Equipped with special grease provided by customer 1 Sensor protection sleeve for optical sensor with Ø 1 2 12 7 mm for RAMAN probe with additional anti twist protection for the ...

Страница 10: ... compressed air a control unit such as the Unical 9000 moves the sensor between SERVICE position and PROCESS position and leads different calibration and or cleaning liquids to the sensor located in the calibration chamber These liquids leave the calibration chamber through an outlet hose i e they are displaced from the calibration chamber by following liquids or by compressed air To replace the s...

Страница 11: ...ge or dairy pipe screw joint Drive unit and process unit can be separated by the operator even under process pressure when certain safety precautions are taken see Maintenance Work on the Drive Unit on page 24 Composition of the Sensor Lock Gate Process adaptation eg flange Drive unit Process unit Fixing bracket Probe housing with ceramic rotary slides Media connection to Unical 9000 X probe contr...

Страница 12: ...12 Composition of the Sensor Lock Gate Drive Units Process Adadaption Example Flange For sensors with solid electrolyte For sensors with liquid electrolyte Drive Units ...

Страница 13: ...back are combined in a single hose with just one plug connection multiplug This hose is referred to as media connection This media connection is installed on the Ceramat together with the outlet hose When you do not use a probe controller Unical or Uniclean and Protos measuring system you can connect the supply lines for control air rinsing calibration media and electrical check back to the Cerama...

Страница 14: ... chamber due to gravity alone is prevented by the loop in the outlet hose when the Ceramat is installed at an angle of up to 15 above the horizontal see figure 1 With horizontal to upside down installations you must install an appropriate hose bend above the level of the calibration chamber to prevent leakage from the calibration chamber see figure 2 max 1 meter Calibration chamber level Above lev...

Страница 15: ... cables Attach the connecting cable A to the sensor and connect to the fixing bracket B in a loop as shown in the illustration Using clamp C attach the cable lightly so that the cable is secured and not constricted The rotational movement of the Ceramat would otherwise damage the cable A B C F NOTICE Check positioning of coding recesses and coding bars to lock the connection NOTICE The cable loop ...

Страница 16: ...so applies to installation of ZU 0631 standard media interface Attaching the hose to the fixing bracket of the Ceramat Attach the bracket of the media connection to the fixing bracket of the Ceramat with mounting screws Mounting screws Connecting the multiplug Connect multiplug A with 2 screws B as shown A B ...

Страница 17: ...valves in the multiplug minimize contamination and prevent mixing of the calibration fluids Connection to Unical or Uniclean The corrugated hose is screwed to the joining piece of the Unical or Uniclean You can easily feed the different media tubes through the slit in the securing nut The different tube lengths and diameters provide for a clear assignment to the different connection points color c...

Страница 18: ...ined personnel authorized by the operating company The Ceramat sensor lock gate must be in SERVICE position This position is attained by the Maintenance menu when controlled by Protos 3400 X see user manual of PHU 3400 X 110 module the service switch see Unical 9000 X installation manual ...

Страница 19: ...are any sealing elements at the bottom of the sensor holder from previous installations which have not been removed A B Installing Removing a Sensor Note When using a PEEK scraper ring on the sensor socket of the Ceramat or when retrofitting a Ceramat with sensor socket including scraper ring as accessory ZU 0705 ZU 0706 or ZU 0707 see Accessories page 35 the proper functioning of the sensor dismo...

Страница 20: ...13 5 thread with a max torque of 3 Nm recommended tool 19 mm wrench eg Knick ZU 0647 6 Install sensor cable and media connection see Information on Installation on page 13 ZU 0647 A B C Removing the sensor 1 Move probe into SERVICE position The sensor must only be removed in SERVICE position 2 Before removing the sensor check that there is no liquid flowing out of the outlet ceramic slides or prob...

Страница 21: ...d glass broken Remove watering cap from the sensor tip and rinse sensor with water SERVICE P R O C E S S ca 7 0 As the Ceramat performs a rotary movement in addition to the stroke movement you must posi tion the sensor D in a way that the filling hole B eg Schott or the TOP labeling eg Mettler C of the sensor is turned out of the vertical by approx 70 when the sensor lock gate is inclined see figu...

Страница 22: ...k gate is in SERVICE position 2 Loosen small coupling nut A do not remove it 3 Unscrew large coupling nut B completely counterclockwise 4 Pull the detached unit upwards 5 Install or remove sensor C 6 Replace the unit you have detached in step 4 First hand tighten the large coupling nut B and then the small coupling nut A clockwise A B C B A ...

Страница 23: ...tion For this procedure the inlet is rerouted to the cavities when the sensor lock gate moves to PROCESS position When the rinsing function is activated eg by Unical the cavities are rinsed and the fluids are drained off through the outlet Normally rinsing should be performed every 8 hours for 30 seconds With very frequent probe movements aggressive or sticky process media the rinsing intervals sh...

Страница 24: ...manual of PHU 3400 X 110 module While working on the sensor lock gate other persons must be prevented from actuating the control unit The position indicator shows whether the sensor lock gate is in SERVICE position WARNING When the drive unit must be removed under process conditions be sure to wear protective clothing gloves and goggles to protect yourself against process fluid that might escape T...

Страница 25: ...s page 35 This pulls the drive unit out of the process unit You can slightly lift up the drive unit while turning the nut to support its movement Do not cant the unit and do not exert force Do not loosen the coupling nut completely 5 Make sure that no process fluid is leaking from the outlet 6 Completely loosen the coupling nut and pull off the drive unit upwards ZU 0648 NOTICE Be sure to follow t...

Страница 26: ...ss unit make sure that the guiding grooves of the drive unit A engage with the guiding bars of the process unit B 3 After successful alignment you can insert the drive unit and screw the coupling nut tight until it noticeably stops Where required continue to press the drive unit in while screwing the coupling nut to make screwing easier Hand tighten the coupling nut using the ZU 0648 Ceramat mount...

Страница 27: ...27 Installation Dimensions Approx 600 mm clearance for sensor installation Solid Electrolyte ...

Страница 28: ...28 Installation Dimensions Approx 800 mm clearance for sensor installation Liquid Electrolyte ...

Страница 29: ...29 Installation Dimensions Immersion Depths Process Adadaption Flange ID max 300 mm ID min 29 mm ID immersion depth ...

Страница 30: ...nt 20 C or below Oil content Class 3 max 1 mg m3 Sensors with solid electrolyte Ø 12 mm length 425 mm with temp detector PG 13 5 thread with liquid electrolyte Ø 12 mm length 450 mm with temp detector Optical sensors Ø 12 mm Ø 12 7 mm 1 2 special version B required Process adaptations See product coding Connections Outlet Socket for Unical media hose for pressurized sensors Hose connection NW 6 Pr...

Страница 31: ...ally loaded O rings without process interruption Where required examine the cavity rinsing If deposits or chemical attacks on the probe hous ing are suspected visible in the probe housing after removing the drive unit check the process unit After 10 years or 500 000 cycles Complete maintenance at the factory with replace ment of pneumatic sealings lubricants and check of all functions pressure tes...

Страница 32: ... can be applied excellent lubricating properties also at increased temperatures and for a large number of stroke movements This lubricant contains silicone and is only used as special application on specific request Application Pharma Food Chemistry Wastewater Lubricant Beruglide L silicone free FDA conforming NSF H1 registered Paraliq GTE 703 containing silicone FDA conforming USDA H1 Syntheso Gl...

Страница 33: ...s are available for repair and servicing Sealing kit Process wetted rinse wetted sealings Order no Suitable lubricant included Set A FKM FKM On request Syntheso Glep1 Set B EPDM EPDM On request Syntheso Glep1 Set E EPDM FDA EPDM FDA On request Beruglide L Set F FKM FDA FKM FDA On request Beruglide L Set H FFKM FDA FFKM FDA On request Beruglide L Set K FFKM FFKM On request Syntheso Glep1 ...

Страница 34: ...KM ZU 0618 Ceramat sensor socket PEEK EPDM FDA ZU 0619 Ceramat sensor socket PVDF FKM ZU 0620 Ceramat sensor socket PVDF EPDM ZU 0621 Ceramat sensor socket PVDF FFKM ZU 0622 Ceramat sensor socket PVDF EPDM FDA ZU 0623 Sensor socket long steel 1 4571 FKM ZU 0672 A Sensor socket long steel 1 4571 EPDM ZU 0672 B Sensor socket long steel 1 4571 FFKM ZU 0672 C Sensor socket long steel Hastelloy C22 FKM...

Страница 35: ...erves to disconnect the drive unit or mount it to the process unit via the coupling nut of the drive unit Sensor socket with mounted O rings ZU 0616 Sensor socket PEEK O rings FKM ZU 0617 Sensor socket PEEK O rings EPDM ZU 0618 Sensor socket PEEK O rings FFKM ZU 0619 Sensor socket PEEK O rings EPDM FDA ZU 0620 Sensor socket PVDF O rings FKM ZU 0621 Sensor socket PVDF O rings EPDM ZU 0622 Sensor so...

Страница 36: ...loy O rings EPDM ZU 0673 C Sensor socket Hastelloy O rings FFKM Grip recesses Sensor socket full sensor protection with mounted O rings This sensor socket is recommended for brittle incrustations eg lime In addition the sensor is better mechanically protected Hastelloy C22 material can be identified by a missing grip recess ZU 0808 A Sensor socket 1 4571 O rings FKM ZU 0808 B Sensor socket 1 4571 ...

Страница 37: ...cles in the process medium Please observe the notice on page 19 ZU 0705 Sensor socket PEEK O rings FKM ZU 0706 Sensor socket PEEK O rings EPDM ZU 0707 Sensor socket PEEK O rings FFKM ZU 0670 1 Air supply for pressurized sensors 0 5 4 bar ZU 0670 2 Air supply for pressurized sensors 1 7 bar These modules maintain the defined overpressure in the pressure chamber of the sensor ...

Страница 38: ... 1 Adapter PEEK O rings FKM ZU 0654 2 Adapter PEEK O rings EPDM ZU 0654 3 Adapter PEEK O rings FFKM ZU 0655 1 Adapter 1 4571 O rings FKM ZU 0655 2 Adapter 1 4571 O rings EPDM ZU 0655 3 Adapter 1 4571 O rings FFKM ZU 0631 standard media interface Sensor lock gate connection kit for manual operation see ZU 0646 or for operation with a PLC ZU 0646 pneumatic manual control valve Switch for manual oper...

Страница 39: ...ess Contact Tel E mail Information on the product Product name Serial number Included accessories Knick Elektronische Messgeräte GmbH Co KG Beuckestr 22 14163 Berlin Germany Phone 49 0 30 801 91 0 Fax 49 0 30 801 91 200 E mail knick knick de Internet www knick de The product being returned is new unused or has not been exposed to hazardous substances The product has been exposed to hazardous subst...

Страница 40: ...e drive unit 26 Installing the outlet hose 14 Intended use 5 L Liquid electrolyte sensor dimensions 28 Lubricants 32 M Maintenance drive unit 24 Maintenance interval 31 Maintenance lubricants 32 Maintenance operations required 31 Maintenance sealing kits 33 Media adapter connection 17 Media connection description 13 Media connection to Ceramat 16 Media connection to Unical or Uniclean 17 Media con...

Страница 41: ... with liquid electrolyte dimensions 28 Sensor with solid electrolyte 20 Sensor with solid electrolyte dimensions 27 SERVICE position 10 Servicing sealing kits 33 Solid electrolyte sensor dimensions 27 Spare parts 34 Specifications 30 Standard media interface installation 16 Standard media interface ZU 0631 38 Supply lines 13 T Technical data 30 Trademarks 2 Index ...

Страница 42: ......

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Страница 44: ...Knick Elektronische Messgeräte GmbH Co KG Beuckestraße 22 14163 Berlin Phone 49 30 80191 0 Fax 49 30 80191 200 Internet www knick de Email knick knick de TA 203 092 KNEN02 20200622 097345 ...

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