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 5

Caution

Both stop pins must be installed to prevent actuator damage.

4.

If the stop pins are positioned as required, you may leave them in place. If
not, remove the appropriate pin(s) and place it in the correct slot.

Mounting

The controller will be mounted directly over the damper shaft. A minimum shaft
length of 1-3/4” (45 mm) is required. The base of the controller must contact the
mounting surface to allow installation of a bracket to prevent the controller from
rotating.

Note:

The controller should be mounted close enough to the Pitot tubes to allow a
maximumn 24” length of tubing to reach the controller inputs.

Proceed as follows:

1. Back out the set screws in the shaft collar so the shaft can fit through the collar.

2. Place the controller on the damper shaft in the approximate final position.

3. Position the non-rotation bracket and secure it using #8 or #10 self-tapping

screws. Make certain the notch in the bracket securely engages the Lock tab
on the controller. (Refer to Illustration 1.)

4. Manually position the damper in the full open position.

5. Adjust the drive hub as follows:

A. If the damper rotates counter clockwise to close, depress the gear disen-
gagement button and rotate the drive hub to the full clockwise position
then release the button.
B. If the damper rotates clockwise to close, depress the gear disengagement
button and rotate the drive hub to the full counter clockwise position then
release the button.

6. Tighten the two set screws in the drive hub to approximately 50–inch pounds

(5.65 N-m) to lock the hub to the shaft.

Wiring

The controller comes with a removable conduit plate. The plate provides two
1/2” female threaded conduit couplings. If conduit is to be used, note the
following:

The conduit plate may be removed by removing the two screws that secure
the access cover and removing the cover. Connect the required conduit and
replace the plate in the controller housing.

The plugs may also be sliced to allow wiring to enter the controller with a
minimum of outside contaminates.

KMD-7001/7002/7003 Direct Digital Controller Installation & Operation Guide

 Installation

Содержание KMD-7001

Страница 1: ...1 Installation Operation Guide Direct Digital VAV Controllers KMD 7001 7051 VAV Terminal Units KMD 7002 7052 Dual Duct VAV Units KMD 7003 7053 Fan Induction Units 907 019 01C ...

Страница 2: ...is material before you attempt to install the controller The following illustrations show the different model connection details Illustration 1 Controller Components Illustration 2 KMD 7001 Controller Connector Detail Network Switch RJ 12 Conn Isolation Lamps Input EOL Switches RST Jumper Power Jumper Terminal Connections Conduit Plate Lock Tab Lock Tab Non Rotational Bracket Access Cover Gear Dis...

Страница 3: ...b Isolation Lamps Input EOL Switches RST Jumper Power Jumper Conduit Plate Installation This section provides important instructions and guidelines for installing the KMD 7001 7002 and 7003 series controllers Carefully review this information prior to attempting installation Preparation Prior to mounting the controller the rotational limits must be set using stop pins These settings limit the shaf...

Страница 4: ...imum amount of shaft rotation is 90 Placing a stop pin in both 90 slots allows the actuator the full 90 of travel Placing a stop pin in any other slot restricts actuator motion in the indicated direction CW or CCW Refer to Illustration 6 for pin placement and travel The first number represents the CCW pin and the second the CW pin CCW CW 90 90 60 90 45 90 90 60 90 45 90 45 60 60 45 60 60 45 Illust...

Страница 5: ...k tab on the controller Refer to Illustration 1 4 Manually position the damper in the full open position 5 Adjust the drive hub as follows A If the damper rotates counter clockwise to close depress the gear disen gagement button and rotate the drive hub to the full clockwise position then release the button B If the damper rotates clockwise to close depress the gear disengagement button and rotate...

Страница 6: ...01 7003 series except for Input 3 I3 The I3 input on these models is dedicated to the TSP Slave Flow Sensor input Refer to Illustration 3 RS 485 Inputs To make connections to a KMC Tier 2 RS 485 network use the RS 485 connec tions on the terminal strip If the Controller is at the End of Line refer to Con figuration after connections are completed Detail The End of Line connection will have only on...

Страница 7: ... used as an output option Output ratings are the same as on the other models T2 This Triac output will switch a maximum voltage of 30 VAC It is rated for a minimum current of 20 mA and a maximum of 1A Use the RET terminal for the triac return R3 This output is assigned as the Normally Open Relay Output The output will switch up to 30 VAC DC at up to 2A maximum The return connects to the COM termin...

Страница 8: ...age current for passive devices move the switch to the OFF position 4 After you set the switches replace the controller cover and secure it with the screws you removed earlier Power Connection Connect the 24 VAC supply voltage to the power terminal block on the lower right side of the controller near the PWR jumper Connect the GND side of the transformer to the GND terminal and the AC Phase side t...

Страница 9: ...m the controller KMD 7001 7002 7003 Direct Digital Controller Installation Operation Guide Installation Illustration 8 Typical KMD 7003 Application B OPTIONAL IN PLACE A C TO NEXT DEVICE A TO NEXT DEVICE B GND GND R O O M T E M P IN1 IN2 F A N IN3 OUT1 R E H E A T RET COM KMD 7003 GND B A 24VAC 120VAC APPLICATION DRAWING FOR KMD 7003 VAV WITH FAN AND WET REHEAT FROM PREVIOUS DEVICE B FROM PREVIOUS...

Страница 10: ...e of the controller above the power connector terminal They are used to indicate the following Ready This LED flashes rapidly whenever the controller is operating normally You can consider this the same as a power LED Communications This LED indicates when the controller is transmitting over the RS 485 network connection Isolation Lamps Two Isolation Lamps are located near the RJ 11 connector Thes...

Страница 11: ...Remove the two screws that secure the Access Cover then remove the cover 2 Locate the jumper block next to the input pull up switches see Illustration 8 3 Power off the controller Remove the PWR jumper 4 Locate the RST pins and place a jumper across them 5 Power up the controller Wait until the Ready LED flashes normally 6 Power off the controller 7 Remove the jumper from the RST pins 8 Replace th...

Страница 12: ...mark of KMC Controls Inc 2003 KMC Controls Inc All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language in any form by any means without the written permission of KMC Controls Inc Printed in U S A Technical Support If you have any questions about this technical document or need additional details please c...

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