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WHAT IS TORQUE?
IMPORTANT:

Torque is a measurement of how tight a fastener needs to be. A person using a

12 inch (30.5cm) wrench and applying one pound of force at the end of the handle, puts one

foot-pound (ft-lb.) of torque on a fastener. Torque can be measured with a torque wrench.

Torque wrenches are available at most stores that have hand tools.

The ranges of torque in this chart cover many different parts from different manufacturers. To

determine the torque value for a part, use the following as a guide.

a)

Torque nuts to the lowest value specified in the range.

b)

If the part continues to move, increase the amount of torque by half the difference

from the present torque and the top of the torque range (an increase of 1 or 2 foot

pounds between each test is the best procedure).

c)

If parts start deforming, stop tightening.

DO NOT under tighten fasteners. Part may slip or fall to function.

DO NOT tighten the fasteners too tight. You may damage the thread, which may cause an

accident.

TORQUE REQUIREMENTS

PART TO BE TIGHTENED              

     

SUGGESTED TORQUE

Front Axle Nut   

Handle bar Clamping Bolt & Nut

Pedals

Stem Expander Bolt

Seat

Seat Post Binder Bolt

Rear Axle Nut 

Brake Cable Fixing Nut

Brake Caliper centre bolt nut

Cotterless Crank nut

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RECOMMENDED GENERAL MAINTENANCE SCHEDULE

To maintain the original brilliant planted and chrome finish, keep the bicycle and dry. Wipe

off dirt moisture and oil clean, soft cloth, periodically polish with clear coat of wax.

WARNING

: Do not use a wax of any kind on the rims of your bicycle. In order for the caliper

brakes to operate properly, the rims should be kept clean and free of dirt and lubricants.

Due to wear of new parts, we recommend that you inspect the bicycle frequently for

adjustment of brakes, bearings, wheels, etc. Adjust or tighten nuts and screws. The

frequency of inspection would depend on how much and how hard you ride. Normally, we

recommend a service check at least annually. Any component that does not function properly

should be checked and corrected immediately. If you do not feel qualified to make the

adjustment, we recommend that you take your bike to a qualified bicycle repairman.

Your bicycle will require maintenance. Although simple in most cases, there are times when

the repairs and adjustment take special knowledge and proper tools. We recommend that

when service is required. You should have a qualified bicycle repairman do it for you.

FRONT WHEEL REMOVAL

TOOLS REQUIRED – 6” (15CM) ADJUSTABLE WRENCH

1. Place bicycle upside down, resting it on the seat and handle bar. If necessary, remove

one caliper rake shoe to allow clearance for wheel removal.

2.

Remove axle nuts and depending on your model. Washer retainers or axle nuts, washers and

wheel retainers.

3. Remove wheel from fork.

NOTE:

To assemble front wheel to fork, see front wheel assembly section.

MAINTENANCE

Содержание 42271840 700C

Страница 1: ... read through this instruction manual book to familiarize yourself with all parts and assembly steps Kindly refer to the parts identified below and be sure that all parts have been included Although we are dedicated to giving our customers the best product possible a question may arise or parts may be missing If you are missing parts or if you have any questions please contact our fast and friendl...

Страница 2: ...LEUR THUMB SHIFTER FENDER AND RACK HANDLEBAR BASKET REAR DERAILLEUR WHAT IS TORQUE SAFETY CHECK LIST MAINTENANCE RULES OF SAFE CYCLING WARRANTY STATEMENT NOTE YOU COULD HAVE ADDITIONAL INSTRUCTIONS INCLUDED IN YOUR PARTS BAG THAT EXPLAIN THE OPERATION AND ASSEMBLY OF THE SHIFTERS SHOCK FORK AND REAR DERAILLEUR REAR AND KEEP THIS INFORMATION FOR FUTURE REFERENCE IT IS IMPORTANT TO READ THIS MANUAL ...

Страница 3: ...t Animals or people may dart in front of you Be on the alert People have the right of way Be alert to people opening car doors when passing parked cars Your bicycle was not designed for stunting and experimentation Enjoy riding it in a safe manner 12 Be careful at all intersections Slow down and look both ways before crossing 13 Use hand signals Always let other drivers and pedestrians know what y...

Страница 4: ...accessory equipment on the bicycle 4 Make certain that anyone who uses the bicycle has been fully instructed in its operation 5 If your bicycle was obtained assembled we recommend that you review the complete assembly instructions and perform checks specified in this manual before riding the bicycle OWNER S RECORD Keep this information as a permanent record In the event of theft or loss your law e...

Страница 5: ...ces of skidding Wet brake shoes mean that it will require more distance to stop Start braking sooner than normal in wet conditions 6 Night time riding a You can t see the controls on your bicycle at night so you must know where they are by touch b Slow down Debris and holes are much harder to see at night c If possible ride on streets that are familiar to you Terrain that you have never seen durin...

Страница 6: ...ture reference TOOLS REQUIRED FOR ASSEMBLY 7mm Phillips screw driver 7mm flat edge screw driver Standard slip joint pliers hammer Torque Wrench Set 2 in 1 of 5mm 6mm Allen wrenches and open end set of metric flat wrenches 6 15 cm and 10 25 4 cm Adjustable wrench Or Open End Set Of Metric Flat Wrenches These tools should be available to perform the basic steps of assembling the bicycles They can al...

Страница 7: ...ten the axle nuts See illustration C D TORQUE REQUIREMTNTS SEE PAGE 15 STEP 2 KICKSTAND 1 Place the right side sprocket side of the bike against a wall or have someone hold the bike for you 2 Remove the rear axle nut and washer from the left side rear wheel 3 Slide the kickstand plate onto the axle so that it is seated against the rear dropout 4 Slide the washer and nut back onto the axle and tigh...

Страница 8: ...r and nut and ensure that it is upright and facing away from the bike see the picture o the ground loosen the adjusting screw and readjust the angle Tighten adjusting screw securely STEP 5 WHEEL REFLECTORS NOTE FAILURE TO MOUNTAND DISPLAY THE REFLECTORS SUPPLIED COULD CONSTITUTE A VOILATION OF THE LAW WITH YOUR CITY OR STATE FOR YOUR SAFETY PLEASE MOUNT ALL REFLECTORS AS INDICATED FOR ADDITIONAL N...

Страница 9: ...r factory Please use the following information if you need to adjust the angle WARNING For safe operation the clamp bolts must be securely tightened 1 Loose clamp bolts with an Allen wrench 2 Adjust handle bar to desired angle 3 Securely tighten clamp bolts Recommended torque is 15 ft lbs or 17 19 Newton Metres 4 Check handle bar for tightness If you can move it forward or backward the clamp bolts...

Страница 10: ...on Securely tighten the pedal spindle NOTE Both pedals should be tightened towards the front of the bicycle TORQUE REQUIREMENTS 18 20 ft Ibs or 20 26 N M STEP 9 INSTALL SEAT POST AND SEAT NOTE your saddle has been pre assembled to the seat post at our factory Please use this information for adjustment and future reference 1 Loosen seat clamp nuts 2 Insert the top portion of seat post into the seat...

Страница 11: ...rt the barrel end of the brake cable into the hole in the brake lever See illustration A Squeeze the rear brake arms with your hand until the brake rubbers are up against the wheel rim This will enable the inner brake cable wire to be loose and have enough space for you to easily slip the barrel end of the brake cable wire into the hold in the brake lever 2 Next pull the brake cable wire through t...

Страница 12: ...l need to readjust the tension later See illustration A 2 Install the inner brake cable by pushing it through the cable routing tube or noodle note that we offer two noodle angles 90 degrees and 135 degrees depending on your bike setup Now tighten the cable fixing bolt to a torque that does not exceed 9 12 ft lbs See illustration B 3 To ensure maximum leverage the two brake arms must be nearly par...

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Страница 14: ...ar NOTE When the H high gear adjusting screw is turned in a clockwise direction the pulley guide moves toward the larger sprocket lower gear position 8 Set rear derailleur lever to largest sprocket low gear position 9 Check that the chain does not slip off the large sprocket 11 If the chain is unable to reach the largest sp 10 If so turn the L low gear adjusting screw in a clockwise direction unti...

Страница 15: ...HAS FRONT FENDER IF your bike has fenders it may be necessary to assemble the front fender to your bike The front fender is mounted at the fork crown There are two methods to mount your front fender the first is the caliper brake mounting system and the second is the 10mm nut and bolt system Identify the mounting system used on your bike and follow the instructions below 1 If your bike has a front...

Страница 16: ...ing sure they fit tightly against the crank arms 5 TIRES Check and inflate if necessary using a hand pump NEVER INFLATE TIRES WITH AN AIRE COMPRESSOR AT A GAS STATION The correct pressure is marked on the side of the tire DO NOT OVERINFLATE 6 GENERALL INSPECTION See that all reflectors have been properly installed Replace any missing or damaged reflectors Check all fasteners and tighten if necessa...

Страница 17: ... planted and chrome finish keep the bicycle and dry Wipe off dirt moisture and oil clean soft cloth periodically polish with clear coat of wax WARNING Do not use a wax of any kind on the rims of your bicycle In order for the caliper brakes to operate properly the rims should be kept clean and free of dirt and lubricants Due to wear of new parts we recommend that you inspect the bicycle frequently ...

Страница 18: ...uld feel very firm but not hard when you sit on your bicycle the tire sidewalls should not compress very much under your body weight Check your tire pressure at least once a week with a pressure gauge 3 Use a hand or foot pump to inflate your tires NEVER inflate your tires with an air compressor at a gas station Air compressors release a high volume of air under great pressure This much air can ex...

Страница 19: ... are several areas on the bicycle containing bearings that must be adjusted and or lubricated Proper maintenance in these areas will insure longer bearing lift and easier and safer riding Adjustment of the bearings requires special knowledge and tools We strongly suggest these adjustments be made by a qualified bicycle repairman FRONT FORK WARNING IF YOU REPLACE THE FRONT FORK MAKE SURE THE REPLAC...

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Страница 22: ...12 MONTH WARRANTY 20 ...

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