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Fumes and Gases 

 

-Fumes  emitted  from  the  welding  process  displace  clean  air  and  can  result  in  injury  or 

death. 

-Do not breathe in fumes emitted by the welding process. Make sure your breathing air is clean and 

safe. 

-Work only  in a  well-ventilated area  or  use  a  ventilation device  to  remove  welding  fumes  from  the 

environment where you will be working. 

-Do  not  weld  on  coated  materials  (galvanized,  cadmium  plated  or  containing  zinc,  mercury  or 

barium).    They will emit harmful fumes that are dangerous to breathe. If necessary use a ventilator, 

respirator with air supply or remove the coating from the material in the weld area.     

-The fumes emitted from some metals when heated are extremely toxic. Refer to the material safety 
data sheet for the manufacturer’s instructions.   
-Do not weld near materials that will emit toxic fumes when heated. Vapors from cleaners, sprays 

and degreasers can be highly toxic when heated. 

UV and IR Arc Rays 

 

The welding arc produces ultraviolet (UV) and infrared (IR) rays that can cause injury to 

your eyes and skin. Do not look at the welding arc without proper eye protection.   

-Always use a helmet that covers your full face from the neck to top of head and to the back of each 

ear. 

-Use  a  lens  that  meets  ANSI  standards  and  safety  glasses.  For  welders  under  160  Amps  output, 

use a shade 10 lens; for above 160 Amps, use a shade 12. Refer to the ANSI standard Z87.1 for 

more information. 

-Cover  all  bare  skin  areas  exposed  to  the  arc  with  protective  clothing  and  shoes.  Flame-retardant 

cloth or leather shirts, coats, pants or coveralls are available for protection. 

-Use screens or other barriers to protect other people from the arc rays emitted from your welding. 

-Warn  people  in  your  welding  area  when  you  are  going  to  strike  an  arc  so  they  can  protect 

themselves.     

 

Fire Hazards 

 

Do not weld on containers or pipes that contain or have had flammable, gaseous or liquid 

combustibles  in  them.  Welding  creates  sparks  and  heat  that  can  ignite  flammable  and 

explosive materials.   

-Do  not  operate  any  electric  arc  welder  in  areas  where  flammable  or  explosive  materials  are 

present. 

-Remove all flammable materials within 35 feet of the welding arc. If removal is not possible, tightly 

cover them with fireproof covers. 

-Take  precautions  to  ensure  that  flying  sparks  do  not  cause  fires  or  explosions  in  hidden  areas, 

cracks or areas you cannot see. 

-Keep a fire extinguisher close in the case of fire. 

-Wear garments that are oil-free with no pockets or cuffs that will collect sparks. 

-Do not have on your person any items that are combustible, such as lighters or matches. 

-Keep  work  lead  connected  as  close  to  the  weld  area  as  possible  to  prevent  any  unknown, 

unintended paths of electrical current from causing electrical shock and fire hazards. 

-To prevent any unintended arcs, cut wire back to ¼" stick out after welding. 

Содержание ST200i

Страница 1: ...UAL WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal...

Страница 2: ...is unit can also perform lift start DC TIG welding on steel and stainless steel materials with the optional TIG Torch 44455 Argon shielding gas along with a regulator gas hose and TIG filler rod would...

Страница 3: ...free from flammable materials Always keep a fire extinguisher accessible to your welding environment Always have a qualified person install and operate this equipment Make sure the area is clean dry...

Страница 4: ...eat your welder Allow proper cooling time between duty cycles Keep hands and fingers away from moving parts and stay away from the drive rolls Do not point torch at any body part of yourself or anyone...

Страница 5: ...ade 10 lens for above 160 Amps use a shade 12 Refer to the ANSI standard Z87 1 for more information Cover all bare skin areas exposed to the arc with protective clothing and shoes Flame retardant clot...

Страница 6: ...dy while welding Wrap MIG gun and ground cable together whenever possible Keep MIG gun and ground cables on the same side of your body Shielding Gas Cylinders Can Explode High pressure cylinders can e...

Страница 7: ...200 Amp DC Duty Cycle 15 200A Suggested Electrode E6013 E7014 E7018 Stainless Steel Electrode Diameter 1 16 inch to 5 32 inch Dimensions 12 x 5 x 9 Weight 9 9 lbs KNOW YOUR WELDER Description The KLUT...

Страница 8: ...Cable and Clamp The ground cable and clamp are attached to the work piece to complete the circuit allowing the flow of current needed to weld Welding Cable and Electrode Holder One end of the cable is...

Страница 9: ...on the bottle of shielding gas and adjust the regulator to approximately 20 CFH Then open the shielding gas valve on the torch to start the flow of shielding gas EXPOSURE TO A WELDING ARC IS EXTREMELY...

Страница 10: ...n on a flat surface 4 2 Preparing the Joint Before welding the surface of work piece needs to be free of dirt rust scale oil or paint or it will create brittle and porous welds If the base metal piece...

Страница 11: ...elding process Heavier and thicker metals required more amperage It is best to practice your welds on scrap metal which matches the metal you intend to work with to determine correct heat setting and...

Страница 12: ...d the electrode perpendicular to the work piece Once the arc is started the angle of the electrode in relation to the work piece should be between 10 and 30 degrees This will allow for good penetratio...

Страница 13: ...sults are easier to achieve The horizontal position it is performed very much the same as the flat weld except that the angle is different such that the electrode and therefore the arc force is direct...

Страница 14: ...hips flying through the air can cause eye injury or injury to other parts of the head hands or exposed portions of the body Wear goggles or safety glasses with side shields and protect the hands and o...

Страница 15: ...dicator Is On The internal temperature is too high Leave power on and let the fan cool the unit Output will continue when the unit has cooled Electrode Holder or ground cable getting hot Output Connec...

Страница 16: ...Page of 18 16 DIAGRAM PARTS LIST...

Страница 17: ...12 2 07 11 016 Potentiometer knob 1 13 1 2 08 01 0204 Welding cable 1 14 1 2 08 02 0232 Ground cable 1 15 2 07 80 026 Switch 1 16 2 07 57 967 Europe type quick socket 2 17 1 1 01 05 2902 Output dead...

Страница 18: ...or Northern Tool Equipment welding carts and welding cabinets This warranty covers the absence of or defective parts 1 year Parts and Labor on MIG gun parts except those listed under normal wear items...

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