Filter Regulator and Lubricator
Owner’s Manual
Items #48577
,
#48576
#48575
WARNING:
Read carefully and understand all ASSEMBLY AND OPERATION
INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
Страница 1: ...r s Manual Items 48577 48576 48575 WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury ...
Страница 2: ... the entire manual to become familiar with this product before you begin using it This filter regulator and lubricator is designed for certain applications only Northern Tool Equipment is not responsible for issues arising from modification or improper use of this product such as an application for which it was not designed We strongly recommend that this product not be modified and or used for an...
Страница 3: ... Technical Specifications 5 Important Safety Information 6 Safety Labels 7 Main Parts of Product 8 Assembly Instructions 13 Before Each Use 14 Operating Instructions 14 Troubleshooting 15 Maintenance Instructions 17 Limited Warranty 19 ...
Страница 4: ...o feed lubricants to pneumatic equipment These maintain a constant oil to air density over a wide range of flow The lubricator has fog micro misting abilities up to 50 foot pipe runs The head is fitted with an oil drop indicator an oil drop controller and an oil filling plug A 1 8 mechanical air pressure gauge is included WHY USE A FILTER The air being supplied to the equipment may contain moistur...
Страница 5: ...WHY USE A LUBRICATOR Air lubricators are used with air supply lines where the compressed air is required to be lubricated before being supplied to the tool equipment WETTED COMPONENTS Aluminum Bronze Steel Acetal Polycarbonate Stainless Steel Nitrile Brass Technical Specifications Part No Port Size Flow Rate Max Pressure Gauge Bowl Size Filter Bowl Size Lubricator Height Width CFM LMP Port Size oz...
Страница 6: ...er experience and do the job better at the capacity for which it was intended DO NOT use this equipment for a purpose for which it was not intended Industrial or commercial applications must follow OSHA requirements WARNING WORK AREA SAFETY Inspect the work area before each use Keep work area clean dry free of clutter and well lit Cluttered wet or dark work areas can result in injury Using the pro...
Страница 7: ...area Do not overreach Keep proper footing and balance at all times CAUTION PRODUCT USE AND CARE Do not force the product Products are safer and do a better job when used in the manner for which they are designed Plan your work and use the correct product for the job Check for damaged parts before each use Carefully check that the product will operate properly and perform its intended function Repl...
Страница 8: ...1 3 Separator 1 4 Shield 1 5 Filter Element 40 Microns 1 Reference Description Qty 6 Filter Holder 1 7 Bowl with O ring 1 7 1 1 Polycarbonate Bowl 1 7 1 2 O ring 1 7 2 Drain Valve Assembly Semi Automatic 1 7 2 1 Gland Assembly 1 7 2 1a Gland 1 7 2 1b Valve Seat 1 7 2 1c Spring 1 7 2 1d Spring Guide Nut 1 ...
Страница 9: ...9 Reference Description Qty 7 2 2 Sealing Washer 1 7 2 3 O ring 1 7 2 4 Actuator 1 7 2 5 Stem Housing Assembly 1 7 3 Metal Bowl Guard 1 7 3 1 Locking Piece 1 ...
Страница 10: ...10 AIR REGULATOR ...
Страница 11: ... Bonnet 1 6 Bearing Washer 1 7 Adjusting Screw Assembly 1 8 Main Spring 1 9 Diaphragm Assembly 1 10 Venturi Tube 1 11 Housing 1 12 Port Plug Assembly 2 12 1 Port Plug 2 12 2 O ring 2 13 Valve Cone Assembly 1 14 Bottom Spring 1 15 O ring 1 16 Bottom Plug 1 16 1 O ring 1 17 O ring 1 18 Circlip 1 ...
Страница 12: ...12 AIR LUBRICATOR ...
Страница 13: ...bly 1 12 2 1 Gland Plug 1 12 2 2 Sealing Washer 1 12 2 3 O ring 1 12 2 4 Gland Nut 1 12 3 Bowl Guard 1 12 3 1 Locking Piece 1 Assembly Instructions 1 Install product in a clean acid free atmosphere 2 Flush the piping for dirt dust and other foreign particles 3 Connect the supply pressure to the IN port and take the outlet from the OUT port If the unit is installed in reverse direction the air will...
Страница 14: ...pment WHERE TO INSTALL A LUBRICATOR As close as to tool or equipment to avoid any further pressure loss Lubricator should be the last component in the FRL series and With arrows pointing in the direction of air flow towards tool equipment Thread Size Tightening Torque Lb In Nm Length L of Thread G1 4 106 125 12 14 8 mm Max G3 8 195 215 22 24 9 mm Max G1 2 250 270 28 30 12 mm Max Operating Instruct...
Страница 15: ...ment 5 clogged Clean the filter element and replace 2 Water level not visible Dirt on the inner surface of the polycarbonate bowl 7 1 1 Clean the polycarbonate bowl 3 Air leaks from housing 1 and metal bowl guard 7 3 interface O ring 7 1 2 damaged Replace the O ring 4 Air leaks from the bottom of the metal bowl guard O ring 7 2 3 damaged Replace the O ring 5 Air leaks continuously through the drai...
Страница 16: ...ue course the valve cone may get stuck In this case dismantle the components and clean them using kerosene and air jet During reassembly apply general purpose grease on all inside surfaces of the housing as protection against corrosion Also apply grease on the O rings and cylindrical portion of the valve cone Air Lubricator Refer to the Air Lubricator s Parts Diagram and Parts List Use the followi...
Страница 17: ...ns Air Filter Refer to the Air Filter s Parts Diagram and Parts List 48577 48575 48576 Dismantle the Filter 1 Before dismantling the unit exhaust the air in the line completely 2 To clean the filter a Unscrew the threaded bowl guard 7 3 in a counter clockwise direction Dismantle the components and clean the filter element and blow with compressed air b Lift the metal bowl guard 7 3 upward and pull...
Страница 18: ...Parts List 48577 48575 48576 1 Before dismantling the unit exhaust the air in the line completely 2 To clean the lubricator a Unscrew the threaded bowl and bowl guard assembly 12 counter clockwise Dismantle the components and clean the bowl 12 1 1 and blow with compressed air b Lift the bowl and bowl guard assembly 12 upwards Pull down the locking piece 12 3 1 Turn the bowl guard 45 and pull down ...
Страница 19: ... contact Us at 1 800 222 5381 identify the product by make and model number and follow the claim instructions that will be provided The product and the purchase receipt must be provided to Us in order to process Your warranty claim Any returned product that is replaced or refunded by Us becomes our property You will be responsible for return shipping costs or costs related to Your return visit to ...
Страница 20: ...20 Distributed by Northern Tool Equipment Company Inc Burnsville Minnesota 55306 www northerntool com Made in India ...
