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KLARO GmbH

60

Original Operating Manual for KLARO Small Wastewater Treatment Plant V.15.07

KLARO GmbH

Original Operating Manual for KLARO Small Wastewater Treatment Plant V.15.07

61

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(Überdruck) pressure

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Betriebsanleitung

Operating Instructions

Instructions de service

Istruzioni d’uso

Handleiding

Instrucciones para el manejo

Manual de instruções

Driftsinstruks

Driftsinstruktioner

Käyttöohje

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KLARO GmbH

2

Original Operating Manual for KLARO Small Wastewater Treatment Plant V.15.07

IMPORTANT: 

This Operating Manual contains information about the plant, from installation 

to maintenance, and must therefore be read before commissioning of the 

plant!

All safety instructions must be observed!

The Operating Manual must be kept readily available during the operation of 

the plant!

Plant Specifications

For any questions in the course of the operation of the plant, the specifications of your plant should 
be noted as follows. With the help of this information, our staff will be able to help you more quickly 
in the event of a malfunction. The specifications can be found on the nameplate, which is located 
on the outside of the cabinet door for indoor cabinets, and inside the cabinet for outdoor cabinets.

Small Wastewater Treatment 

Plant

PT

Sludge storage

Buffer

SB-Reactor

Approval No.:

Process class:

Certified:

Cabinet:

Controller:

Compressor: 

Denomination:

Serial No.:

Article No.:

Additional module:

Article No.:

El. Connected load:

KLARO GmbH

Original Operating Manual for KLARO Small Wastewater Treatment Plant V.15.07

3

CONTENTS

Page

1.

 

About this Operating Manual

6

 

1.1.

 

Original Language of Documentation

6

 

1.2.

 

Completeness

6

 

1.3.

 

Liability

7

 

2.

 

Safety

7

 

2.1.

 

Explanation of Warnings and Prohibitions

7

 

2.2.

 

Hazard statements

8

 

2.3.

 

Warnings

9

 

2.4.

 

Exclusion for Use

10

 

3.

 

Warranty

10

 

4.

 

Function of the SBR Plant

10

 

4.1.

 

Plants for carbon elimination (process classes C)

11

 

4.2.

 

Systems with Additional Nitrogen Removal (Process Classes N and D)

13

 

4.3.

 

Systems with Additional Phosphate Elimination (Process Class +P)

13

 

4.4.

 

Systems with Additional Sanitation (Process Class +S)

13

 

5.

 

Control of the Small Wastewater Treatment Plant

13

 

5.1.

 

Connections to the KL-controls (230V option for solenoid valves)

16

 

5.2.

 

Connections to the KL24 controller(24V option for stepper motor valves)

16

 

5.3.

 

Operating the Controller

18

 

5.3.1.

 

Querying Operating Hours

18

 

5.3.2.

 

Manual Control of the Valves and the Cabinet Fan in "Manual Mode"

19

 

5.3.3.

 

Setting Date/Time

20

 

5.3.4.

 

Set Holiday Mode

20

 

5.3.5.

 

Query Malfunctions - Query Old Malfunctions

21

 

5.3.6.

 

Display Settings

21

 

5.3.7.

 

Service Menu and Action Code

21

 

5.4.

 

Changing the Fuses

22

 

5.5.

 

Operation of Power Failure Detector

22

 

6.

 

Additional functions of the Controllers KLplus/ KL24plus and KLbasic/KL24base

23

 

6.1.

 

Underload detection (KLplus/KL24plus)

23

 

6.1.1.

 

Mode of Operation

24

 

6.1.2.

 

Commissioning

24

 

6.1.3.

 

Switching Off the Level Measurement

25

 

6.1.4.

 

Safety and Fault Messages

25

 

6.2.

 

Optional Functions

26

 

6.2.1.

 

Connection of an external alarm device

26

 

6.2.2.

 

Connection of a contactor for switching the compressor

26

 

6.2.3.

 

Connection of a UV reactor

26

 

6.2.4.

 

Phosphate precipitation with metering pump

26

 

7.

 

Maintenance, Repair and Operation

28

 

7.1.

 

Sludge Evacuation

28

 

7.2.

 

Operating Instructions

29

 

8.

 

Fault Messages and Troubleshooting

31

 

8.1.

 

Fault Message on the Display

32

 

8.2.

 

Unusual Water Levels - Troubleshooting

33

 

KLARO GmbH

2

Original Operating Manual for KLARO Small Wastewater Treatment Plant V.15.07

IMPORTANT: 

This Operating Manual contains information about the plant, from installation 

to maintenance, and must therefore be read before commissioning of the 

plant!

All safety instructions must be observed!

The Operating Manual must be kept readily available during the operation of 

the plant!

Plant Specifications

For any questions in the course of the operation of the plant, the specifications of your plant should 
be noted as follows. With the help of this information, our staff will be able to help you more quickly 
in the event of a malfunction. The specifications can be found on the nameplate, which is located 
on the outside of the cabinet door for indoor cabinets, and inside the cabinet for outdoor cabinets.

Small Wastewater Treatment 

Plant

PT

Sludge storage

Buffer

SB-Reactor

Approval No.:

Process class:

Certified:

Cabinet:

Controller:

Compressor: 

Denomination:

Serial No.:

Article No.:

Additional module:

Article No.:

El. Connected load:

KLARO GmbH

Original Operating Manual for KLARO Small Wastewater Treatment Plant V.15.07

3

CONTENTS

Page

1.

 

About this Operating Manual

6

 

1.1.

 

Original Language of Documentation

6

 

1.2.

 

Completeness

6

 

1.3.

 

Liability

7

 

2.

 

Safety

7

 

2.1.

 

Explanation of Warnings and Prohibitions

7

 

2.2.

 

Hazard statements

8

 

2.3.

 

Warnings

9

 

2.4.

 

Exclusion for Use

10

 

3.

 

Warranty

10

 

4.

 

Function of the SBR Plant

10

 

4.1.

 

Plants for carbon elimination (process classes C)

11

 

4.2.

 

Systems with Additional Nitrogen Removal (Process Classes N and D)

13

 

4.3.

 

Systems with Additional Phosphate Elimination (Process Class +P)

13

 

4.4.

 

Systems with Additional Sanitation (Process Class +S)

13

 

5.

 

Control of the Small Wastewater Treatment Plant

13

 

5.1.

 

Connections to the KL-controls (230V option for solenoid valves)

16

 

5.2.

 

Connections to the KL24 controller(24V option for stepper motor valves)

16

 

5.3.

 

Operating the Controller

18

 

5.3.1.

 

Querying Operating Hours

18

 

5.3.2.

 

Manual Control of the Valves and the Cabinet Fan in "Manual Mode"

19

 

5.3.3.

 

Setting Date/Time

20

 

5.3.4.

 

Set Holiday Mode

20

 

5.3.5.

 

Query Malfunctions - Query Old Malfunctions

21

 

5.3.6.

 

Display Settings

21

 

5.3.7.

 

Service Menu and Action Code

21

 

5.4.

 

Changing the Fuses

22

 

5.5.

 

Operation of Power Failure Detector

22

 

6.

 

Additional functions of the Controllers KLplus/ KL24plus and KLbasic/KL24base

23

 

6.1.

 

Underload detection (KLplus/KL24plus)

23

 

6.1.1.

 

Mode of Operation

24

 

6.1.2.

 

Commissioning

24

 

6.1.3.

 

Switching Off the Level Measurement

25

 

6.1.4.

 

Safety and Fault Messages

25

 

6.2.

 

Optional Functions

26

 

6.2.1.

 

Connection of an external alarm device

26

 

6.2.2.

 

Connection of a contactor for switching the compressor

26

 

6.2.3.

 

Connection of a UV reactor

26

 

6.2.4.

 

Phosphate precipitation with metering pump

26

 

7.

 

Maintenance, Repair and Operation

28

 

7.1.

 

Sludge Evacuation

28

 

7.2.

 

Operating Instructions

29

 

8.

 

Fault Messages and Troubleshooting

31

 

8.1.

 

Fault Message on the Display

32

 

8.2.

 

Unusual Water Levels - Troubleshooting

33

 

61

Содержание LA-100

Страница 1: ...ro d u c t s M ade in Germ a n y Operating manual for KLARO small wastewater treatment plants We provide clean water No mechanical parts in the wastewater No pumps in the wastewater No electrical part...

Страница 2: ...questions in the course of the operation of the plant the specifications of your plant should be noted as follows With the help of this information our staff will be able to help you more quickly in t...

Страница 3: ...ontroller 18 5 3 1 Querying Operating Hours 18 5 3 2 Manual Control of the Valves and the Cabinet Fan in Manual Mode 19 5 3 3 Setting Date Time 20 5 3 4 Set Holiday Mode 20 5 3 5 Query Malfunctions Qu...

Страница 4: ...RO GmbH 2 Original Operating Manual for KLARO Small Wastewater Treatment Plant V 15 07 IMPORTANT This Operating Manual contains information about the plant from installation to maintenance and must th...

Страница 5: ...6 1 1 Mode of Operation 24 6 1 2 Commissioning 24 6 1 3 Switching Off the Level Measurement 25 6 1 4 Safety and Fault Messages 25 6 2 Optional Functions 26 6 2 1 Connection of an external alarm devic...

Страница 6: ...MoAnl 19 Factory Calibration Controller MoAnl 20 Submersible Pump for Additional Buffer Date of print 06 2015 KLARO GmbH 2 Original Operating Manual for KLARO Small Wastewater Treatment Plant V 15 07...

Страница 7: ...rs KLplus KL24plus and KLbasic KL24base 23 6 1 Underload detection KLplus KL24plus 23 6 1 1 Mode of Operation 24 6 1 2 Commissioning 24 6 1 3 Switching Off the Level Measurement 25 6 1 4 Safety and Fa...

Страница 8: ...s be left running except for maintenance purposes because proper wastewater treatment cannot be ensured otherwise KLARO GmbH 2 Original Operating Manual for KLARO Small Wastewater Treatment Plant V 15...

Страница 9: ...al Mode 19 5 3 3 Setting Date Time 20 5 3 4 Set Holiday Mode 20 5 3 5 Query Malfunctions Query Old Malfunctions 21 5 3 6 Display Settings 21 5 3 7 Service Menu and Action Code 21 5 4 Changing the Fuse...

Страница 10: ...system essentially consists of 2 stages A sludge storage with integrated pre buffer and an activated sludge stage in a closed sequencing batch reactor SBR The upstream sludge storage with integrated b...

Страница 11: ...oliday Mode 20 5 3 5 Query Malfunctions Query Old Malfunctions 21 5 3 6 Display Settings 21 5 3 7 Service Menu and Action Code 21 5 4 Changing the Fuses 22 5 5 Operation of Power Failure Detector 22 6...

Страница 12: ...o holiday mode The holiday mode is a greatly reduced operating mode of the plant during longer periods without wastewater inflow Figure 1 Membrane Tube Diffusor Figure 2 Membrane Plate Diffusor KLARO...

Страница 13: ...07 3 CONTENTS Page 1 About this Operating Manual 6 1 1 Original Language of Documentation 6 1 2 Completeness 6 1 3 Liability 7 2 Safety 7 2 1 Explanation of Warnings and Prohibitions 7 2 2 Hazard stat...

Страница 14: ...tion about the plant from installation to maintenance and must therefore be read before commissioning of the plant All safety instructions must be observed The Operating Manual must be kept readily av...

Страница 15: ...6 1 1 Mode of Operation 24 6 1 2 Commissioning 24 6 1 3 Switching Off the Level Measurement 25 6 1 4 Safety and Fault Messages 25 6 2 Optional Functions 26 6 2 1 Connection of an external alarm devic...

Страница 16: ...riginal Operating Manual for KLARO Small Wastewater Treatment Plant V 15 07 IMPORTANT This Operating Manual contains information about the plant from installation to maintenance and must therefore be...

Страница 17: ...22 6 Additional functions of the Controllers KLplus KL24plus and KLbasic KL24base 23 6 1 Underload detection KLplus KL24plus 23 6 1 1 Mode of Operation 24 6 1 2 Commissioning 24 6 1 3 Switching Off t...

Страница 18: ...be read before commissioning of the plant All safety instructions must be observed The Operating Manual must be kept readily available during the operation of the plant Plant Specifications For any q...

Страница 19: ...e Valves and the Cabinet Fan in Manual Mode 19 5 3 3 Setting Date Time 20 5 3 4 Set Holiday Mode 20 5 3 5 Query Malfunctions Query Old Malfunctions 21 5 3 6 Display Settings 21 5 3 7 Service Menu and...

Страница 20: ...19 12 2015 Mo 20 15 56 20 15 Mo 19 12 15 KLARO GmbH 2 Original Operating Manual for KLARO Small Wastewater Treatment Plant V 15 07 IMPORTANT This Operating Manual contains information about the plant...

Страница 21: ...e KL controls 230V option for solenoid valves 16 5 2 Connections to the KL24 controller 24V option for stepper motor valves 16 5 3 Operating the Controller 18 5 3 1 Querying Operating Hours 18 5 3 2 M...

Страница 22: ...rogram settings etc is saved However if no time and date is set no weekly operating hours of the units will be saved Future fault messages will be saved with an incorrect date KLARO GmbH 2 Original Op...

Страница 23: ...astewater Treatment Plant 13 5 1 Connections to the KL controls 230V option for solenoid valves 16 5 2 Connections to the KL24 controller 24V option for stepper motor valves 16 5 3 Operating the Contr...

Страница 24: ...ICE CODE INPUT press the key and enter the following code when prompted 9 9 9 9 Calibrate No Use the arrow keys to select CALIBRATE YES and confirm with the key and start the calibration Figure 11 Cha...

Страница 25: ...Process Classes N and D 13 4 3 Systems with Additional Phosphate Elimination Process Class P 13 4 4 Systems with Additional Sanitation Process Class S 13 5 Control of the Small Wastewater Treatment Pl...

Страница 26: ...chloride and ethylene oxide there is a hazard of explosion Consult the appropriate Material Safety Data Sheet before using phosphate precipitants Wear protective clothing when handling poly aluminium...

Страница 27: ...he KL24 controller 24V option for stepper motor valves 16 5 3 Operating the Controller 18 5 3 1 Querying Operating Hours 18 5 3 2 Manual Control of the Valves and the Cabinet Fan in Manual Mode 19 5 3...

Страница 28: ...o that the sludge storage space is sufficient for permanent full load operation and compliance with the operating and maintenance requirements for at least 12 months At a lower load this period is ext...

Страница 29: ...gs and Prohibitions 7 2 2 Hazard statements 8 2 3 Warnings 9 2 4 Exclusion for Use 10 3 Warranty 10 4 Function of the SBR Plant 10 4 1 Plants for carbon elimination process classes C 11 4 2 Systems wi...

Страница 30: ...o the workers in sewers and treatment plant Garbage bin Pipe cleaners Corrode pipes and seals poison the District collection centres KLARO GmbH 2 Original Operating Manual for KLARO Small Wastewater T...

Страница 31: ...Manual Control of the Valves and the Cabinet Fan in Manual Mode 19 5 3 3 Setting Date Time 20 5 3 4 Set Holiday Mode 20 5 3 5 Query Malfunctions Query Old Malfunctions 21 5 3 6 Display Settings 21 5 3...

Страница 32: ...on of the cabinet fan Check air filter in the cabinet Shade location Provide cool ventilation Check air filter in the air compressor Check air compressor in manual mode Have maintenance company check...

Страница 33: ...Wastewater Treatment Plant 13 5 1 Connections to the KL controls 230V option for solenoid valves 16 5 2 Connections to the KL24 controller 24V option for stepper motor valves 16 5 3 Operating the Con...

Страница 34: ...anual contains information about the plant from installation to maintenance and must therefore be read before commissioning of the plant All safety instructions must be observed The Operating Manual m...

Страница 35: ...2 Operating Instructions 29 8 Fault Messages and Troubleshooting 31 8 1 Fault Message on the Display 32 8 2 Unusual Water Levels Troubleshooting 33 KLARO GmbH Original Operating Manual for KLARO Smal...

Страница 36: ...astewater Treatment Plant PT Sludge storage Buffer SB Reactor Approval No Process class Certified Cabinet Controller Compressor Denomination Serial No Article No Additional module Article No El Connec...

Страница 37: ...epair and Operation 28 7 1 Sludge Evacuation 28 7 2 Operating Instructions 29 8 Fault Messages and Troubleshooting 31 8 1 Fault Message on the Display 32 8 2 Unusual Water Levels Troubleshooting 33 KL...

Страница 38: ...eatment Plant PT Sludge storage Buffer SB Reactor Approval No Process class Certified Cabinet Controller Compressor Denomination Serial No Article No Additional module Article No El Connected load KLA...

Страница 39: ...ntenance Repair and Operation 28 7 1 Sludge Evacuation 28 7 2 Operating Instructions 29 8 Fault Messages and Troubleshooting 31 8 1 Fault Message on the Display 32 8 2 Unusual Water Levels Troubleshoo...

Страница 40: ...fer SB Reactor Approval No Process class Certified Cabinet Controller Compressor Denomination Serial No Article No Additional module Article No El Connected load KLARO GmbH 2 Original Operating Manual...

Страница 41: ...ce Repair and Operation 28 7 1 Sludge Evacuation 28 7 2 Operating Instructions 29 8 Fault Messages and Troubleshooting 31 8 1 Fault Message on the Display 32 8 2 Unusual Water Levels Troubleshooting 3...

Страница 42: ...Treatment Plant PT Sludge storage Buffer SB Reactor Approval No Process class Certified Cabinet Controller Compressor Denomination Serial No Article No Additional module Article No El Connected load...

Страница 43: ...Repair and Operation 28 7 1 Sludge Evacuation 28 7 2 Operating Instructions 29 8 Fault Messages and Troubleshooting 31 8 1 Fault Message on the Display 32 8 2 Unusual Water Levels Troubleshooting 33 K...

Страница 44: ...Wastewater Treatment Plant PT Sludge storage Buffer SB Reactor Approval No Process class Certified Cabinet Controller Compressor Denomination Serial No Article No Additional module Article No El Conne...

Страница 45: ...l of the Valves and the Cabinet Fan in Manual Mode 19 5 3 3 Setting Date Time 20 5 3 4 Set Holiday Mode 20 5 3 5 Query Malfunctions Query Old Malfunctions 21 5 3 6 Display Settings 21 5 3 7 Service Me...

Страница 46: ...quickly in the event of a malfunction The specifications can be found on the nameplate which is located on the outside of the cabinet door for indoor cabinets and inside the cabinet for outdoor cabin...

Страница 47: ...of the Valves and the Cabinet Fan in Manual Mode 19 5 3 3 Setting Date Time 20 5 3 4 Set Holiday Mode 20 5 3 5 Query Malfunctions Query Old Malfunctions 21 5 3 6 Display Settings 21 5 3 7 Service Men...

Страница 48: ...u more quickly in the event of a malfunction The specifications can be found on the nameplate which is located on the outside of the cabinet door for indoor cabinets and inside the cabinet for outdoor...

Страница 49: ...s KL24plus and KLbasic KL24base 23 6 1 Underload detection KLplus KL24plus 23 6 1 1 Mode of Operation 24 6 1 2 Commissioning 24 6 1 3 Switching Off the Level Measurement 25 6 1 4 Safety and Fault Mess...

Страница 50: ...quickly in the event of a malfunction The specifications can be found on the nameplate which is located on the outside of the cabinet door for indoor cabinets and inside the cabinet for outdoor cabin...

Страница 51: ...ility 7 2 Safety 7 2 1 Explanation of Warnings and Prohibitions 7 2 2 Hazard statements 8 2 3 Warnings 9 2 4 Exclusion for Use 10 3 Warranty 10 4 Function of the SBR Plant 10 4 1 Plants for carbon eli...

Страница 52: ...el besch digt ist muss es durch den Hersteller seine autorisierten H ndler oder qualifizierte Personen ersetzt werden um eine Gefahr zu vermeiden 6 Stellen Sie keine Gegenst nde auf das elektrische Ka...

Страница 53: ...Setzen Sie Dichtung A11 in den Geh usedeckel und Dichtung B12 am Pumpengeh use ein dann befestigen Sie das Vordergeh use 10 mit den Sechskantschrauben 9 Ziehen Sie die Sechskantschrauben 9 nach und n...

Страница 54: ...g B 1 2 3 13 Kolben 1 2 3 18 Federteller 1 2 3 19 Feder 1 2 3 7 Kolbenk rper Feder Federteller Fett Teflonschicht KLARO GmbH 2 Original Operating Manual for KLARO Small Wastewater Treatment Plant V 15...

Страница 55: ...1 About this Operating Manual 6 1 1 Original Language of Documentation 6 1 2 Completeness 6 1 3 Liability 7 2 Safety 7 2 1 Explanation of Warnings and Prohibitions 7 2 2 Hazard statements 8 2 3 Warnin...

Страница 56: ...ater Treatment Plant V 15 07 IMPORTANT This Operating Manual contains information about the plant from installation to maintenance and must therefore be read before commissioning of the plant All safe...

Страница 57: ...4 4 Systems with Additional Sanitation Process Class S 13 5 Control of the Small Wastewater Treatment Plant 13 5 1 Connections to the KL controls 230V option for solenoid valves 16 5 2 Connections to...

Страница 58: ...nt All safety instructions must be observed The Operating Manual must be kept readily available during the operation of the plant Plant Specifications For any questions in the course of the operation...

Страница 59: ...3 7 Service Menu and Action Code 21 5 4 Changing the Fuses 22 5 5 Operation of Power Failure Detector 22 6 Additional functions of the Controllers KLplus KL24plus and KLbasic KL24base 23 6 1 Underload...

Страница 60: ...ant All safety instructions must be observed The Operating Manual must be kept readily available during the operation of the plant Plant Specifications For any questions in the course of the operation...

Страница 61: ...4 Changing the Fuses 22 5 5 Operation of Power Failure Detector 22 6 Additional functions of the Controllers KLplus KL24plus and KLbasic KL24base 23 6 1 Underload detection KLplus KL24plus 23 6 1 1 Mo...

Страница 62: ...he plant All safety instructions must be observed The Operating Manual must be kept readily available during the operation of the plant Plant Specifications For any questions in the course of the oper...

Страница 63: ...1 5 3 7 Service Menu and Action Code 21 5 4 Changing the Fuses 22 5 5 Operation of Power Failure Detector 22 6 Additional functions of the Controllers KLplus KL24plus and KLbasic KL24base 23 6 1 Under...

Страница 64: ...ily available during the operation of the plant Plant Specifications For any questions in the course of the operation of the plant the specifications of your plant should be noted as follows With the...

Страница 65: ...5 5 Operation of Power Failure Detector 22 6 Additional functions of the Controllers KLplus KL24plus and KLbasic KL24base 23 6 1 Underload detection KLplus KL24plus 23 6 1 1 Mode of Operation 24 6 1 2...

Страница 66: ...the specifications of your plant should be noted as follows With the help of this information our staff will be able to help you more quickly in the event of a malfunction The specifications can be fo...

Страница 67: ...ying Operating Hours 18 5 3 2 Manual Control of the Valves and the Cabinet Fan in Manual Mode 19 5 3 3 Setting Date Time 20 5 3 4 Set Holiday Mode 20 5 3 5 Query Malfunctions Query Old Malfunctions 21...

Страница 68: ...0615 part of the GRAF group KLARO GmbH Spitzwegstra e 63 95447 Bayreuth Telephone 49 0 921 16279 0 Fax 49 0 921 16279 100 E Mail info klaro eu More information at www klaro eu Technical hotline 49 0...

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