KIRLOSKAR CPHM Скачать руководство пользователя страница 37

 

IOM/CPHM/DEC19/01 

 

  

            ISSUE DATE:14-12-2019            

Page 

36 | 48 

 

            

REVISION NO.1  

 
 
 
 
 

GENERAL INFORMATION  & SAFETY  INSTRUCTIONS 

 

 

1.  The   products  supplied   by   KBL  have  been  designed   with   safety  in   mind.   Where 

hazards cannot  be  eliminated,  the  risk  has  been  minimized  by  the  use  of  guards  and 

other  design  features.  Some hazards  cannot  be  guarded  against  and   the  instructions 

below  MUST  BE COMPLIED  WITH  for  safe operation.  These instructions  cannot cover 

all    circumstances.    Installation,    operation    and    maintenance    personnel  must  use 

safe working practices at all  the times.

 

 

1.1      KBL products  are   designed  for   installation  in  designated  areas,  which  are   to  be 

kept  clean  and   free   of  obstructions  that  may   restrict  safe  access  to  the  controls 

and  maintenance access points. 

A  pump  duty  nameplate  is  fitted  to  each  unit  and   must  not  be  removed.  Loss  of 

this    plate    could      make  identification    impossible.    This    in    turn  could      affect 

safety and   cause  difficulty  in  obtaining  spare  parts.  If  accidental  loss  or  damage 

occur, contact KBL immediately. 

 

1.2          Access  to  the  equipment  should  be    restricted  to  the  personnel  responsible  for 

installation,    operation    and      maintenance    and      they    must    be      trained,  

adequately qualified and  supplied with appropriate tools for  their respective tasks. 

 

1.3      Most accidents  involving  product operation,  maintenance  and   repair   are  caused by 

failure   to  observe safety  rules  or  precautions.  An  accident  can   often  be   avoided 

by  recognizing  potential  situations  before  an   accident  occurs.  A  person  must  be 

aware  of   potential  hazard  associated  in  activities  of   installation,  operation  and 

maintenance of  equipment. 

 

1.4     KBL requires  that,  all  personnel  who  are   responsible  for  installation,  operation  or 

maintenance  of  the  equipment,  have access  to  and   study  the  product instruction 

manual  BEFORE  any   work   is  done  and   that  they  will  comply  with  all  local   and 

industry based safety instructions and  regulations. 

Содержание CPHM

Страница 1: ...IOM CPHM DEC19 01 ISSUE DATE 14 12 2019 Page 0 48 REVISION NO 1 INSTRUCTIONS ON INSTALLATION OPERATION AND MAINTENANCE FOR KIRLOSKAR PUMP TYPE CPHM...

Страница 2: ...from the date of commissioning of the equipment or 18 months from the date of dispatch from our factory whichever is earlier Our liability in respect of any complaint is limited to replacing part par...

Страница 3: ...G 8 GENERAL OUTLINE DIMENSIONS OF CPHM PUMPS CAUTION THIS INSTRUCTION MANUAL COVERS THE GENERAL REQUIREMENTS OF INSTALLATION OPERATION AND MAINTENANCE HOWEVER THE END USER SHOULD REFER TO THE DRAWINGS...

Страница 4: ...ed with oil lubrication bearings as a standard supply 2 Pump models with suffix N are modified for improvement in rising nature performance towards shut off 1 2 Description of CPHM pumps KIRLOSKAR CPH...

Страница 5: ...o the driver By using spacer type coupling the complete rotating unit can be removed from the volute without removing pump casing or motor and without disconnecting piping connections This also avoids...

Страница 6: ...far as lubrication of bearing is concerned other than to replenish the visible reserve supply of the oil in the container Refer Fig 2 3 and 4 2 3 4 2 Method of fitting Screw constant level oiler stem...

Страница 7: ...reserve supply of oil in the container as oil is used up 3 Please ensure that Air Groove provided on aluminum body on which plastic container rests is not clogged with dust fiber oil film etc This gro...

Страница 8: ...Open the valve on delivery line gradually 3 2 3 Open the cock for pressure gauge connection 3 3 During running the pump check the following things and regulate if necessary 3 3 1 The pump is running s...

Страница 9: ...0 34 3 4 3000 11 CPHM 32 16A 1 0 34 3 4 3000 12 CPHM 40 16 1 2 36 4 5 3000 13 CPHM 50 16 1 8 39 9 0 3000 14 CPHM 50 16A 1 8 39 9 0 3000 15 CPHM 65 16 2 8 65 12 0 3000 16 CPHM 80 16 4 0 73 18 0 3000 17...

Страница 10: ...45 17 0 290 14 0 1500 48 CPHM 150 40 15 5 285 14 0 1500 49 CPHM 150 43 21 0 300 14 0 1500 50 CPHM 150 52 22 0 435 15 0 1500 NOTE Please contact the supplier or manufacturer if the pump is to be used f...

Страница 11: ...o SKF NU309 1 No SKF NU311 1 No SKF NU311 1 No SKF NU311 1 No SKF NU313 1 No NOTES 1 Bearings of SKF make or equivalent are used 2 The bearing arrangement mentioned above are suitable for suction pres...

Страница 12: ...be used MANUFACTURER SPEED 1500 RPM 3000 RPM INDIAN OIL SERVOSYSTEM 100 SERVOSYSTEM 68 HINDUSTAN PETROLEUM ENKLO 57 ENKLO 53 Quantity of oil DRIVING UNIT QUANTITY APPROX LITRES 11 1 0 13 1 5 4 3 4 Bea...

Страница 13: ...TH 331 ID x 348 OD x 1 TH 411 ID x 432 OD x 1 TH 431 ID x 450 OD x 1 TH 5140001 GASKET FOR BEARING COVER 78 SQ x 1 T 112 x 102 x 1 TH 124 x 134 x 1 TH 5150001 GASKET FOR IMPELLER AND SHAFT SLEEVE 30...

Страница 14: ...TH 685 ID x 710 OD x 1 TH 520 ID x 540 OD x 2 TH 5140001 GASKET FOR BEARING COVER 146 x 156 x 1T 140 x 185 x 1 T 5150001 GASKET FOR IMPELLER AND SHAFT SLEEVE 50 OD x 44 ID x 1 TH 74 OD x 69 ID x 1 TH...

Страница 15: ...No PUMP SIZE CASING IMPELLER CASING COVER BRG BRKT SHAFT 1 32 13 4 4 4 2 2 40 13 5 5 4 2 3 50 13 6 6 4 2 4 65 13 7 7 4 2 5 32 20 8 8 5 2 6 32 20A 8 9 5 2 7 40 20 9 10 5 2 8 40 20A 10 11 5 2 9 50 20 11...

Страница 16: ...ight get contaminated with foreign material or get blackened due to overheating In such cases bearings should be flushed and charged with fresh lubricants 5 2 3 Check the stuffing box leakage normal l...

Страница 17: ...tely maintained When the mechanical seal is functioning satisfactorily without any leakage etc the preventive maintenance is not advocated If leakage occurs a thorough check up is needed While fitting...

Страница 18: ...ion if any against order Throttle bush for mechanical seals This bush is pressed in the mechanical seal cover This bush gives protection in case of seal s failure Due to the close clearance between bu...

Страница 19: ...d in the casing over Turn the bolts evenly through a quarter turn at both sides 6 1 12 Slightly pullout the driving unit till impeller 151 153 clears the pump casing 105 6 1 13 Place this rotating uni...

Страница 20: ...e of unit 4 5 7 and 9 take out bearing cover NDE 6 1 21 Take out O ring 523 for bearing housing carefully 7 1 22 Remove the pump half coupling 397 carefully after unscrewing the grub screw CAUTION Cou...

Страница 21: ...t temperature 70 to 800 C and then fitted If hot oil is not available use ARBOR PRESS b Slide inboard ball bearing on shaft by hand to make sure that it is square with shaft Press even the inner race...

Страница 22: ...from bearing housing lantern bracket 6 2 13 If the casing delivery side is replaced take dimensions of the bore of the ring to check the clearance between impeller and casing wear ring If the impelle...

Страница 23: ...5 on the shaft sleeve 311 step e Push impeller 151 153 on shaft till it touches the shaft sleeve f Fix the impeller nut 330 along with helicoil mid grip insert after gasket 682 in between impeller hub...

Страница 24: ...cover 4 Mount the rotating part of mechanical seal on the shaft sleeve 315 after pushing on it Tighten grub screws provided on rotating element of mechanical seal after resting seal against step on s...

Страница 25: ...e rotation 6 2 23 Fit all the accessories such as sealing water flushing water etc 6 2 24 Fit the support foot 251 to bearing housing 6 2 25 Fit the coupling spacer between pump half and motor half co...

Страница 26: ...ID DEFLECTOR BEARING HOUSING LANTERN BRACKET SUPPORT FOOT DEEP GROOVE BALL BEARING DE NDE ANGULAR CONTACT BEARING DE CYLINDRICAL ROLLER BEARING NDE BEARING COVER DE BEARING COVER NDE LIFTING EYE BOLT...

Страница 27: ...T FOR GLAND STUDS HEX NUT FOR STUDS RECEIVING LANT BRACKET CAS COVER HEX NUT FOR HEX BOLTS RECEIVING GLAND HEX NUT FOR STUDS RECEIVING BRG HOUSING LANT BRKT STUD FOR PUMP CASING BEARING HOUSING STUD F...

Страница 28: ...WEAR RING SUCTION SIDE 32100 KEY FOR COUPLING 19200 IMPELLER RING SUCTION SIDE 33000 IMPELLER NUT 22000 CASING COVER 35000 STUFFING BOX BUSH 22700 LANTERN RING 43000 GLAND PACKING 22900 SPLIT GLAND 4...

Страница 29: ...IVERY SIDE 33600 LOCK NUT 19200 IMPELLER RING SUCTION SIDE 35000 STUFFING BOX BUSH 19300 IMPELLER RING DELIVERY SIDE 41500 LOCK WASHER 22000 CASING COVER 43000 GLAND PACKING 22700 LANTERN RING 44100 G...

Страница 30: ...WEAR RING DELIVERY SIDE 33600 LOCK NUT 19200 IMPELLER RING SUCTION SIDE 35000 STUFFING BOX BUSH 19300 IMPELLER RING DELIVERY SIDE 41500 LOCK WASHER 22000 CASING COVER 43000 GLAND PACKING 22700 LANTER...

Страница 31: ...NG DELIVERY SIDE 33600 LOCK NUT 19200 IMPELLER RING SUCTION SIDE 35000 STUFFING BOX BUSH 19300 IMPELLER RING DELIVERY SIDE 41500 LOCK WASHER 22000 CASING COVER 43000 GLAND PACKING 22700 LANTERN RING 4...

Страница 32: ...IVERY SIDE 33600 LOCK NUT 19200 IMPELLER RING SUCTION SIDE 35000 STUFFING BOX BUSH 19300 IMPELLER RING DELIVERY SIDE 41500 LOCK WASHER 22000 CASING COVER 43000 GLAND PACKING 22700 LANTERN RING 44100 G...

Страница 33: ...COUPLING 19100 CASING WEAR RING DELIVERY SIDE 33600 LOCK NUT 19200 IMPELLER RING SUCTION SIDE 35000 STUFFING BOX BUSH 19300 IMPELLER RING DELIVERY SIDE 41500 LOCK WASHER 22000 CASING COVER 43000 GLAND...

Страница 34: ...IOM CPHM DEC19 01 ISSUE DATE 14 12 2019 Page33 48 REVISIONNO 1 8 GENERAL OUTLINE DIMENSIONS OF CPHM PUMPS...

Страница 35: ...IOM CPHM DEC19 01 ISSUE DATE 14 12 2019 Page34 48 REVISIONNO 1...

Страница 36: ...IOM CPHM DEC19 01 ISSUE DATE 14 12 2019 Page35 48 REVISIONNO 1...

Страница 37: ...dentification impossible This in turn could affect safety and cause difficulty in obtaining spare parts If accidental loss or damage occur contact KBL immediately 1 2 Access to the equipment should be...

Страница 38: ...the nameplate and with that on the manual 1 8 Note the Limits of product application permissible use specified in the manual Operation of the equipment beyond these limits will increase the risk from...

Страница 39: ...tion covers or packaging in place until removal is necessary for installation If the packaging or suction and discharge covers are removed for inspection purposes replace afterwards to protect the pum...

Страница 40: ...maintenance Be cautious and note that other parts of the pump may become hot if a fault is developing Do not operate water pumps in temperatures below freezing point without first checking that the pu...

Страница 41: ...pply lockouts where applicable and affix suitable isolation warning signs to prevent inadvertent reconnection In order to avoid the possibility of maintenance personnel inhaling dangerous fumes or vap...

Страница 42: ...cking material etc in accordance with local regulations Normally this would involve incineration of liquid waste and controlled landfill of polymerized material Adequacy of suitable crane should be ch...

Страница 43: ...Y PIPE SIZE PLEASE CONTACT OUR AUTHORISED DEALER OR NEAREST REGIONAL OFFICE CONCENTRIC TAPER PIECE REDUCED SUCTION PIPE ECCENTRIC TAPER PIECE INCREASED SUCTION PIPE GENERAL INSTRUCTIONS FOR INSTALLATI...

Страница 44: ...refore must not be relied upon to maintain the factory alignment Re alignment is necessary after the complete unit has been levelled on the foundation and again after the grout has been set and founda...

Страница 45: ...ess on the pump Adequate supports should be given to pipe lines so that weight of the pipe lines does not fall on the pump The use of minimum number of the bends and other fittings will minimise the f...

Страница 46: ...ming methods can be used depending on the kind of installation and service involved 1 Liquid level above pump level Pump is set below liquid level of source of supply so that liquid always flows to pu...

Страница 47: ...oes not deliver 1 7 8 9 10 11 12 14 15 17 18 19 23 25 26 56 57 58 1 2 3 4 5 6 7 8 9 10 Pump delivers at reduced capacity 11 12 13 14 15 17 18 19 20 21 22 56 57 58 Delivery performance deteriorates 1 3...

Страница 48: ...stals from the flow of pumping liquid falling below the temperature limit equilibrium temp 23 Sealing liquid line obstructed 24 Sealing liquid contaminated 25 Lantern ring in the stuffing box is not p...

Страница 49: ...ry flow too great 56 Pump unsuitable for parallel operation 57 Type of pump unsuitable 58 Incorrect choice of pump for existing operating conditions 59 Voltage too low power supply overloaded 60 Short...

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