background image

SF350-8 

© MMXIX Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 190625006

Regulator & Exhaust System Overhaul

 

SuperFlow® 350 Regulator

Replace the adjustment shaft and O-ring if any 

damage is found.

7) Replace washer.

8) Replace the O-ring.

9) Inspect the inside of the adjustment tube on 

the regulator body to be sure there is no corro-

sion and the adjustment assembly can travel 

freely. Ensure the alignment tube is not bent or 

misaligned from impact, and that the threads are 

clean.

NOTE: If the inside of the adjustment tube is 

corroded, this indicates saltwater intrusion into 

the adjustment tube and assembly. The demand 

regulator requires removal from the helmet and 

cleaning per "1.3.1 SuperFlow® 350 Demand 

Regulator Removal from Helmet or Mask" on 

page SF350-8 .

1.2.5 Reassembly of the SuperFlow

®

 350 

Regulator Adjustment System

Tools required:

• 

3/4 

inch Open-end Wrench Attachment on 

Torque Wrench

•  Silicone grease, or oxygen compatible grease 

if used for oxygen service.

1) Lightly lubricate the piston and spacer and 

place the piston back in the regulator adjustment 

tube, followed by the spring set, and spacer.

2) Lightly lubricate the adjustment shaft end 

and threads, install the washer and the lightly 

lubricated O-ring on the adjustment shaft.

3) Slip the packing nut over the adjustment shaft 

followed by the adjustment knob.

4) Hold the shaft and rotate the knob until the 

pin holes line up. Use the inlet valve holder from 

the regulator tool kit to accurately align these 

holes. Using a small hammer drive the retaining 

pin back into place, until it is flush with the sur-

face of the adjustment knob.

5) Screw the adjustment knob assembly clock-

wise back into the regulator body leaving enough 

packing nut exposed to place the wrench on it.

NOTE: Ensure the adjustment shaft rotates 

smoothly.

6) Thread the packing nut onto the regulator 

body and tighten with the ¾” torque wrench  

see "Torque Specs" on page APNDX-19 for correct 

torque, turn the knob all the way in and all the 

way out making sure there is no interference.

7) With the inlet valve stem depressed into the 

regulator body, insert the lever feet between the 

washer and spacer then release the pressure on 

the inlet valve.

1.3 Regulator & Exhaust System 

Overhaul

1.3.1 SuperFlow

®

 350 Demand Regulator 

Removal from Helmet or Mask

Tools required:

•  Torque Wrench and 1 

3/8

 inch Socket

• 

1/4

 inch Flat Blade Attachment on Torque 

Screwdriver

•  Torque Wrench and 

11/16

 inch Open-end At-

tachment

•  Torque Wrench and 

13/16

 inch Open-end At-

tachment

•  Torque Wrench and 

7/8

 inch Open-end At-

tachment

• 

7/8

 inch Open-end Wrench

•  And/or P/N 525-625 Regulator Mount Socket 

Wrench (in 525-620 Tool Kit).

1) To remove the regulator from the helmet or 

mask, the bent tube should be disconnected first. 

The bent tube assembly should be loosened at the 

side block and disconnected from the regulator. 

It may now be swiveled out of the way or com-

pletely removed. 

2) Remove the whiskers from the port retainer by 

removing the screws. Take care not to lose the 

spacers, kidney plates or zinc anodes.

Содержание SuperFlow 350 Regulator

Страница 1: ...emand Regulator Removal from Helmet or Mask SF350 9 1 4 SuperFlow 350 Regulator Disassembly SF350 11 1 5 Inspection of SuperFlow 350 Demand Regulator Parts SF350 12 1 6 Cleaning SuperFlow 350 Regulato...

Страница 2: ...3 Remove the microphone from the oral nasal mask then remove the oral nasal mask from the helmet 4 Remove the oral nasal valve and body Remove the microphone so you can remove the oral nasal mask 5 U...

Страница 3: ...See 1 3 General Cleaning Inspec tion Procedures on page GENPRE 4 for detailed sanitization instructions 1 1 3 Post Dive Reassembly 1 Wipe clean the surfaces where the parts will fit make sure all part...

Страница 4: ...lmet is not maintained or adjusted properly The demand regulator must receive regular maintenance to assure the best performance possible However in the event the demand regulator is damaged there is...

Страница 5: ...n travels less than 1 16 or greater than 1 8 before free flow is heard the de mand regulator requires internal adjustment per 1 7 1 Tuning the SuperFlow 350 Regulator on page SF350 19 1 2 3 Inspection...

Страница 6: ...the retaining clamp surfaces 1 2 4 SuperFlow 350 Demand Regulator Bias Adjustment Servicing Demand Regulator on the Helmet NOTE This procedure should be used when re placing the O ring on the adjustm...

Страница 7: ...the wood block allowing the roll pin to be driven into the hole 5 Remove the adjustment knob the washer and O ring NOTE If the spacer and the spring set are stuck this could indicate corrosion or pos...

Страница 8: ...et valve holder from the regulator tool kit to accurately align these holes Using a small hammer drive the retaining pin back into place until it is flush with the sur face of the adjustment knob 5 Sc...

Страница 9: ...50 Regulator Disassembly Tools required 1 4 inch Flat Blade Screwdriver on Torque Wrench 7 8 inch Open end Attachment on Torque Wrench 3 4 inch Open end Attachment on Torque Wrench 3 32 inch Punch 7 8...

Страница 10: ...the retaining pin to be driven into the hole 8 Remove the inlet nipple from the regulator body The O ring should be replaced if a sched uled overhaul is being performed 9 Place the castle wrench in t...

Страница 11: ...g on adjustment shaft washer on the adjustment shaft A rebuild kit is available for replacement parts Part 525 309 or order the Soft Goods Kit appropriate for your model helmet mask If any parts show...

Страница 12: ...a of the inlet valve assembly then using a clean cloth wipe all excess silicone from the valve assembly It will take approximately 12 hours for full cure of the silicone NOTE After the silicone has co...

Страница 13: ...with hard metal components could scratch the plated surfaces Use care not to scratch the metal surfaces with the end of the tube brush Use a soft nylon brush on all other surfaces After cleaning rins...

Страница 14: ...ere with the operation of the ex haust valve 3 Install the new exhaust valve into the regu lator and trim off any excess stem that may in terfere with the movement of the lever or inlet valve The exha...

Страница 15: ...e screws that secure them There is also a good possibility that the clamp will come off of the whisker reducing the effectiveness of the exhaust system in keeping the breathing system dry B WARNING If...

Страница 16: ...er In stall the piston spring set and spacer into the adjustment tube of the regulator body sequence as shown in the blow apart drawing 11 For the adjustment shaft lightly lubricate the new O ring the...

Страница 17: ...n or marks made when the parts were dis assembled B WARNING The exhaust valve inserts must be installed in the correct orientation in the Tri Quad Valve exhaust main body If the inserts are installed...

Страница 18: ...rboard whiskers should align with the whisker covering the main body so that the parting lines are in alignment except in the SL 27 helmet where the parting lines on the bottom of the whiskers should...

Страница 19: ...ide block see Torque Specs on page APNDX 19 for correct torque 27 Attach the whisker to each side of the face port retainer using the screws zinc anodes or kidney plates and spacers use Loctite 222 Us...

Страница 20: ...assembly 9 There must be 1 16 inch 1 5 mm to 1 8 inch 3 0 mm of free travel before the purge button actu ates resulting in a slight flow of gas If a slight flow of gas develops with the purge button d...

Страница 21: ...ure Demand Reg ulator Test for Correct Adjustment Fully Assembled If adjustment is necessary after completing the demand regulator test 1 2 4 SuperFlow 350 Demand Regulator Bias Adjustment Servicing D...

Страница 22: ...ockwise to remove lever play and Out counterclockwise to increase lever play Only turn the adjustment nut 1 8 turn at a time Depress the lever momentarily after each adjust ment and observe the lever...

Страница 23: ...sure that it is removed without any valve mate rial left inside the regulator NOTE Before installing the new exhaust valve ensure the spokes holding the valve are smooth even and not bent The exhaust...

Отзывы: