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6.2 AIR CLEANER SERVICE

A dirty air cleaner will restrict air flow resulting in hard starting, loss of power and black exhaust
smoke. To prevent water pump malfunction, service the air cleaner regularly. Service more
frequently when operating the water pump in extremely dusty areas.

Do not use petrol, diesel fuel or low flash point solvents for cleaning. They are flammable and
explosive under certain conditions.

Never run the water pump without the air cleaner, otherwise rapid engine wear may result.

Step 1.

Remove the air cleaner cover by loosening the top wing nut.

Step 2.

Loosen the hex nut that retains the air cleaner element.

Step 3.

Remove the foam outer air cleaner element and inspect.
Inspect the inner paper air cleaner element.

Step 4.

Wash the foam outer element in a non-flammable or high flash point solvent and
dry thoroughly.

Step 5.

Soak the foam element in clean engine oil and squeeze out excess oil.

Step 6.

Replace the element/s if torn or damaged and unable to be cleaned properly.

Step 7.

Refit the foam outer air cleaner element to the paper element and re-install. Tighten
hex nut securely.

Step 8.

Refit the air cleaner cover and tighten wing nut securely.

NOTE:

Foam outer element

not fitted all models

6.1 CHANGING OIL

Drain the oil while the engine is still warm to assure rapid and complete draining.

Make sure the ignition switch and the fuel tap are in the OFF position before draining oil.

Step 1.

Remove the oil filler dipstick.

Step 2.

Remove oil drain plug and drain all used dirty oil into a container.

Step 3.

Refit oil drain plug and tighten securely.

Step 4.

Refill with the recommended SAE10W/30 Grade Oil and check oil level.

API service classification for diesel engines CC/CD/CE/CF.
Can use Part No. 06.2251 Jamec Pem small engine oil 1L.

Step 5

. Re-install oil filler dipstick and tighten securely.

Engine Oil Capacity:

KDP20/E 0.75L
KDP30/E 1.1L
KDP40/E 1.62L

Please dispose of used engine oil in a manner that is compatible with the environment. We
suggest you take it in a sealed container to your local recycling centre. Do not throw it in the
rubbish or pour it on the ground.

12

13

Oil Filler Dipstick

Oil Drain Plug

KIP224_kipor manual water pumpfinal_dieselv2.qxd:Layout 1  4/2/10  4:21 PM  Page 12

Содержание KDP20

Страница 1: ...pproval for printing KIPOR POWER CO LTD reserves the right to make changes without incurring any obligation No part of this publication may be reproduced without written permission SERVICE MANUAL www...

Страница 2: ...part of the water pump and should remain with it if it is resold Pay special attention to statements preceded by the following words Indicates a strong possibility of severe personal injury or death i...

Страница 3: ...ys refuel in a well ventilated location Wipe up spilled diesel fuel immediately For safety never pump flammable or corrosive liquids such as petrol or acid To avoid pump corrosion never pump sea water...

Страница 4: ...If the oil level is below or at the lower end of the dipstick refill with the recommended oil up to the upper level mark Tighten the oil filler dipstick Oil Capacity KDP20 E 0 75L KDP30 E 1 10L KDP40...

Страница 5: ...d rapid pump and seal damage will result 3 PRE OPERATION CHECK cont Running the engine with insufficient oil can cause serious engine damage NOTE The Low Oil Alert System will automatically stop the e...

Страница 6: ...efore the oil level in the crankcase falls below a safe limit the low oil alert system will automatically shut down the engine even when the engine switch is in the ON position If the low oil alert sy...

Страница 7: ...our authorised dealer unless you have the proper tools and are mechanically proficient Refer to the workshop manual for service procedures 5 STOPPING THE ENGINE To stop the water pump move the throttl...

Страница 8: ...e foam outer air cleaner element to the paper element and re install Tighten hex nut securely Step 8 Refit the air cleaner cover and tighten wing nut securely NOTE Foam outer element not fitted all mo...

Страница 9: ...urn the fuel tap to the OFF position Before storing the water pump for an extended period To avoid severe burns or fire hazard let the engine cool down before transporting or storing indoors If you mu...

Страница 10: ...16 8 TROUBLESHOOTING When the engine will not start When the Pump will not Pump Water Step 1 Is the pump fully primed check water level in pump chamber Fill with clean fresh water Step 2 Is the Suctio...

Страница 11: ...any other misuse neglect incorporation or use of unsuitable attachments or parts unauthorised alteration or any causes other than defects in material or workmanship of the product This warranty does n...

Страница 12: ...20 21 KIP224_kipor manual water pumpfinal_dieselv2 qxd Layout 1 4 2 10 4 21 PM Page 20...

Страница 13: ...22 23 KIP224_kipor manual water pumpfinal_dieselv2 qxd Layout 1 4 2 10 4 21 PM Page 22...

Страница 14: ...24...

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