background image

25

1.Remove the covering and clean the vehicle. Change the lubricating oil if the vehicle has been off service for

over 4 months.

2.Charge the battery and remount it.
3.Drain off the antirust solution from the fuel tank, followed by filling fuel therein to the required level.
4.Prior to driving, test the vehicle at low speed in a safe place.

Maintenance Routine Diagram

The vehicle should be under good maintenance as specified in the follow ing table, where:

“I” means:Check, cleaning, adjustment, lubrication and /or replacement are needed.
“C”means:Cleaning is needed.
“R”means:Replacement is needed.
“A”menas”Adjust ment is needed.
“L”means::Lubrication is needed.

ˆ

”means:This item of maintenance should be carried out at a service centre. It may be also done by the user

himself with reference to this manual provided he has special tools, spare parts and is capable of this job.

ˆˆ

”means:This item can only be carried out by the serviceman at professiona l service center in order to

ensure safety.

Notes:1.Maintenance should be conducted more frequently when the motorcycod dreves in dusty areas.

2.When the read-out of the odometer exceeds the maximum figures specified in the table, maintenance should

bestill cycled according to the intreval of mileage stated herein.

Table of Maintenance

25

1.Remo

v

v

v

v

v

v

v

v

e

e

e

e t

t

t

t

t

t

t

t

h

h

h

h

h

h

h

e covering

a

a

a

a

a

a

a

a

nd

d

c

c

c

c

c

lean the v

v

v

v

v

e

e

e

e

e

e

e

h

h

h

h

h

h

h

h

i

c

c

c

c

c

c

c

c

l

l

l

l

l

e. Change the lubr

i

i

i

i

i

i

i

c

c

c

c

c

a

a

t

t

t

t

t

t

t

t

ing oil if

ii the

e

e

e

v

v

v

v

eh

h

h

h

h

h

h

h

i

i

i

i

i

i

i

i

cle has be

e

e

e

e

e

e

e

e

e

n

n

o

o

o

o

o

o

o

o

f

f

f

f

f

f

ff service

r 4 months.

2.Charge the

b

b

b

b

b

b

b

b

a

a

a

a

a

a

a

a

t

t

t

t

t

ter

y

y

y

y

y

y

y

y

rr a

a

a

a

a

a

a

a

nd

r

r

r

r

r

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e

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e

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m

m

m

m

m

m

m

m

o

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o

o

u

u

u

u

nt

n

n it.

3.Drain of

f

f

f

ff t

t

he an

t

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i

i

i

i

i

i

i

i

r

u

u

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t

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o

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u

u

u

u

u

u

t

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t

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i

i

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i

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o

o

o

o

o

o

o

n

n

n

n

n

n

n

f

f

f

f

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f

f

f

rom the fuel tank, followed by fi

i

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l

l

l

i

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ng fue

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l

l

l

l

l

l

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r

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n

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require

q

q

d level.

4

4

.P

P

rio

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ing, t

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nance Routine D

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re:

“I” means:Check, cleaning, adj

d

d ustment, lubrication and /or rep

p

lacement are needed.

“C”means:Cleaning is needed.
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“A”menas”Adj

d

d ust ment

n

n is needed.

“L”means::Lub

b

b

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s item of maintenance

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uld be carried out at a s

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Содержание XT100

Страница 1: ...d during drive paying attentio on to the following points to avoid any possi urt to you by other motorized vehicles Do not drive too close to other vehicles Never conten n n n nd d d d d d d f f f f f f f fo o o o o o o or r r r r r r r l l l l l l lane Strictly o o o o o o o ob b b b b b bs s s s s s serve the local traffic rul l le e e e e e es s s s s s s s As driv v v v v v v vi in n n n n n n...

Страница 2: ... L Lo oo os se clothes are n no ot t su ui it ta ab bl le e f fo or r m mo ot to orc cy yc cl le e drive o or r r ri id de as they may g ge et t c ca au ug ght t o on n t th he e o ope erati in ng g le kick foot trest or wheel resulting in danger Modification of the vehicle Caution Any unau u u u u u u ut t t t t t th h h h h h h ho o o o o o orized modification of t t t t t t t th h h h h h h he ...

Страница 3: ...x 2 0k 0kw w 70 7000 00r r min r r 4 0k 0kw 85 8500 00r m r r Whee eelb lbase 1 e 1230 m 0 mm 1 m 123 230 m 0 mm T m Torque ma max 2 2 2N m m 6 6500r 0r m min in 0r 0r 0r 0r 4 4 5N 5N m 6 600 000r m 0r 0r Dead weight 83kg 83kg Idling speed 1500r min r r f100r min 0r 0r 1500r min r r f100r yload 150kg 150kg Displacement of cylinder 49 ml 70 ml ont wheel 2 50 18 2 50 18 Spark plug A7TC A7TC Rear whe...

Страница 4: ...50m 0mm 1 m 105 050m 0mm O m Out utput max 4 2k 2kw w 85 8500 00r r min r r 4 0k 0kw 85 8500 00r m r r Whee eelb lbase 1 e 1230 m 0 mm 1 m 123 230 m 0 mm T m Torque ma max 5 5 8N m m 5 5000r 0r m min in 0r 0r 0r 0r 4 4 5N 5N m 6 600 000r m 0r 0r Dead weight 83kg 83kg Idling speed 1500r min r r f100r min 0r 0r 1500r min r r f100r yload 150kg 150kg Displacement of cylinder 90ml 97 ml ont wheel 2 50 ...

Страница 5: ...5 III PARTS SUBASSEMBLIES 5 ...

Страница 6: ...6 6 ...

Страница 7: ...7 7 ...

Страница 8: ...l cock to N position n n n n n n t t t th h h h h h h he fuel c c c c c c ci i i i i ir r r r rc c c c cu ui i it t t t i i i i i i is s s s t t t t th h h h h h h hr r r r r r r ro o o o o o ou u u u u u u ug g g g g g g gh h h h h h h h f f f f f f f fo o o o o o o or r r r r r r f f f f f f fuel l l l l l l l s s s s s s s su u u u u u upply OFF Wi i i i i ith h h h h h h h the handle of f f t ...

Страница 9: ...p p p p p u u t t t t t t th h h h h h h he choke bar of the c c c c c c c ca a a a a a a ar r r r r r rb b b b b b bu u u u u u u ur r r r r r re e e e e e e et t t t t t t to o o o o o or r t t t t t t t to o o o o o o o close the e e e e e e e c c c c c c ch h h h h h h ho o o o o o o ok k k k k k ke e e e e e e 2 Rotate e e e e e e e t t t t t t t th h h h h h h he throttle e t t t t t t tw w ...

Страница 10: ... t t t t tc c c ch key OFF positio o o o o o o on n n n n n n 4 Set t t t t t t the e e e e e e e fuel co o o o o o oc c c c c c c ck k k k k k k kh h h ha a a a a a a an n n n n n n nd d dle to OF po o o o os s s s s s si i i i i i i it t t t t t ti i io o o o o o on n n n n n Light switch The front light switch has three positions And ƽ a white p point W W W W W W W Wh h h h h h he e e e e e e e...

Страница 11: ...n n n L L L L L L L Left f f Ha a a a a a a an n n n n n ndle bar 1 Headlights dim m m m m m m mm m m m m m m me e e e e e e er r b b b b b b b button iti on H He ea ad dligh is in hig gh bea am o iti o on Head dl ligt i is s in n lo ow w b be ea am m o 2 turnin ng g light switch position Left p position Right p 3 Horn butt t t t t t t to o o o o o o on n n n n n n n press thi i is s s s s s s s b...

Страница 12: ...d when dri iv vi in ng g t to o prev ve en nt da am ma agi in ng g t th he e c cl lutc ch h w when n c changin ng th he e g ge ea ar r abru up u u tly l l TE N Neutral gear 1 1th gear 2 2 nd gear 3 3rd gear 4 4th gear 5 5th gear Points for Atten n n n n n nt t t t t t t ti i i i i i i io o o o o o o on n n n n n n n d d d d d d du u u u u u ur r r r r r ri i in n n n n ng g g g g g D D D D D D Dr ...

Страница 13: ... a stitute sui i i i i i i it t t t t t ta ab b b b b b b bl l l l l l l le e e e e e e e for th h h h he e e e e e e e a a a a a a a ambient mperature of a a a a a a ap p p p p p p pp pl l l l l li i i i i i ic c c c c c c ca a a a a a a at t t t t ti i i i i i ion n n n n n n n s s sh h h h h h h hould d d d d d b b b b b b b be e e e e e e ected according to t t t t t t th h h h h h h he e e e ...

Страница 14: ... i i i il l l l l l l l nk C C C C C C C Ch h h h h h h heck k k k k k up p p p p p p p o o o o o o o of f f f f f f f S S S S S S Spa a a ar r r r r r r rk k k k k k k k Plug 1 Drain of f f f f f ff f f f f f f f a a a a a all l l l t t t t t t t th h h h h h h he e e e e e e e run n n n n n n n i i i in n n n n n n n mach h h h h h hi i i i i i i in n n n n n n ne e e e e oi i i i il l l l l l l...

Страница 15: ...l l l l lu u u u ug g g g g g g g and screw w w w w w w w o o o o o o off spark plug g g g by y y y y y t t t t t t t th he plug wr r r r r r r re e e e e e enc c c c c c c ch h h h h h h h 2 Clean the s s s s s s sp p p p p p p pa ark k k k k k k k p p p p p p p plu u u u u u ug g g g g g al l l l l l l ll l l l l l l a a a a a a ar r r r r r r ro o o o o o o ou u u u u u ud d d d d d d d or r r ...

Страница 16: ... o o o o o ot t t t t t t th h h h h h h h Soak it in n n n n n n n c c c c c c c cl l le e e ean ma a a a a a a ac c c c c ch h h h hi in ne e e e o o o o o oi i i i il l l l squ u u u u u u ue e e e e e e ee e e e e e e ez z z z z z z ze e e e e e e e i i i i i it t t t t t t dry a a a a a a a an n n n n n n nd fit ack to pos s s s s s si iti i i i i i i io o o o o o o on n n n n n n n Recomme e...

Страница 17: ...t to ensure it A After a ad dj ju ust tm ment s st tart t th he e en ng gi in ne e a an nd d ch he ec ck k f fo or r free operating movenent again Repeat the ustment if necessary until it is asrequired Adjustment of Carburetor Caution The adju us s s s s s st t t ti i i i i i i ing proce e e e e e ed d d d d du u u u ur re e e es s s s o o o o o of f f f f f f i i i i id d d d d dl l l l l l li i ...

Страница 18: ... c ce e e e e en n n n n nt t t t t tr r r r r ral l l l l l l l h h hole and the top hole the ignitio on n timing ob b b b b b b bs s s s s se e e e er r r r rv v v va a at t t t ti i io o o o o o o on n n n n n n n h h h h h h hol l le in the left crankc er 2 R Re em move the capsof t the e t tw wo o air v va al lv ve es s o on n t th he cy yl li inder hea ad d 3 3 Inse er rt t t the T T ke ey y...

Страница 19: ...e figure on n t t t t t th h h h h h h he e e e e e right side 2 2 in ns sp pe ec ct t t the res seivo oi ir r ca ap pa acity a an nd r refi il ll l if essar ry y in order to m ma ain nt ta ai in n pro op pe er r l le ev ve el in t th he erv vi ior T Th hi is s sho ou uld be e t the m ma aj jor p pr ro oj je ec ct t o of y yo ou ur r reg gu ul lar pection 3 check the front brake lining for its wor...

Страница 20: ... To o m ma ak ke e adj ju us stmen nt t tu ur rn n the r re ear b brak ke e adjust ting nu ut t ckwis se e to reduce snd d c co ou un nt te er r cl lo oc ck k w wi is se to in nc cr rease th he e f fr ree w i s e e rating m mo ov vement of the b br ra ak ke p pe ed da al l djustme ent of Chain When regulation is needed Ioosen the rearaxle nut Turn the chail adjusting nuts the left and right sid d ...

Страница 21: ... e e e e e e es s s s s s s t t t t t t t to o o o o o o o t t t t t t th h h h h h h he e e e e drivin n n n n n n ng g g g g g g chain 1 Shut off th h h h h h he e e e e e e e e e e e engi i i i i in n n n n n n ne e e e e e e 2 Add som me e machine oi i il l l l l o o o o or r r c c ch h h h h h h hai i i i i i in grease to the driving chain Atte en nt ti io on Wh he en n t th he rear wheel ax ...

Страница 22: ...s s üüW Wheel hub üü Exhaust pipe üüFuel tank and lower portion of cushion üüCarburetor üüHead lo o o o o o o oc c c c c c c ck k k k k k k k and ignition switch üüMet t t t te e e e e e e er r r r r r r rs s s s s s 1 Afte e e e e er r r r r p p p p p p p pr r re e e e e e e w w w w w wi i i i ip p p p p pi i i in n n n n n ng g g the vehicl l l l l l le e e e e e e e s s s s s s s sh h h h h h h...

Страница 23: ... a at t t t t t t ti i i i i i ined off w w w w wh h h h h h hich is y imp m m ortan n n n n n n nt b b b b b b be e e e e e e ec cause it t t w w w w w w wi i i i i il l l l l l ll l l l l l l h h h h h h he e e e e el l l l l l lp p p p p p p p en n n n n n ns s s s s s sure that t t th h h h h h he rburetor m ma a a a a a a ain n n n n n nt t t t t t t ta a a a ains its norm m m m m m ma a a a ...

Страница 24: ...k f f f f f f f fo o o o o o ol l l l l l ll l l l l l lo o o o o owe ed d d d d d d d by y y y y y y y filling g g g g g g i i i i i i i it t t t t t t wi i i it t t t t t t th h h h h h h h fresh gasol rein 3 Prior to d dr riving all l l l l l l t t t t t th h h h h h he e e e r re e eq q qui i i i i i ire q q d check up u u s must be made It is s b better to d d d d d d dr r r ri i i i i iv v v...

Страница 25: ...j d d ustment lubrication and or rep placement are needed C means Cleaning is needed R means Replacement is needed A menas Adj d d ustment n n is needed L means Lub b b b br r r r r ri i i i i i i ic c c c c c c ca a a a a a a at t t t t t t ti i i i i i i io o o o o o on i i i i i is need d d d d d de ed d d d d d d d ˆ means T T T T T T T Th h h h h h h hi i i i i i is item of maintenance s s s ...

Страница 26: ...rvalve gap I Airvalve gap I Enginelubricating oil R yearly One repla lacement every 3 y 300km 6 600 00km 100 000k 0km 2000 00km Lubriating oil screen R yearly C Tension of chain A A A A Ldling speed of carbureor I I I I Driving chain I L I L I L I L Baliery M y M y M y M y M y M y M y Mon on on on on on on onthty I I I I I I I I I I I I I I I I I Wear of of of of of of of ofbr br br br br br br br...

Страница 27: ...27 9 ELECTRICAL DIAGRAM ...

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