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012696  GL0011P-07 

– Installation Guidelines for BioDisc BA, BAx, BB & NB Units 

    Page  5 

 

Introduction 

1.1.1 

These Guidelines represent Best Practice for the installation of these Kingspan BioDisc Units. Many 
years of specialist experience has led to the successful installation of thousands of BioDisc units. It 
must be noted, however, that these Guidelines are necessarily of a general nature. It is the 
responsibility of others to verify that they are appropriate for the specific ground conditions and in-
service loads of each installation. Similarly, any information or advice given by employees or agents 
of Kingspan regarding the design of an installation must be verified by a qualified specialist (e.g. civil 
engineering consultant). Once installed the unit should have a Pre-Service Agreement Inspection by 
an approved engineer. 

1.2 

Handling & Storage 

1.2.1 

Care must be taken to ensure that the unit is not damaged during delivery and handling on site. 

1.2.2 

The design requirements of Kingspan products will frequently mean that the centre of gravity of the 
unit is “offset”. Care must therefore be taken to ensure that the unit is stable when lifting. 

1.2.3 

When lifting the unit, use webbing slings of a suitable specification, which must be attached to the 
designated lifting points.  

1.2.4 

Do not use chains.

 

1.2.5 

Lifting equipment should be selected by taking into account the unit weight, length and the distance 
of lift required on site. 

1.2.6 

Kingspan Environmental accepts no responsibility for the selection of lifting equipment. 

1.2.7 

Whenever Kingspan BioDisc units are stored or moved on site, ensure that the storage location is 
free of rock, debris and any sharp objects which may damage the unit. The BioDisc must be placed 
on ground which is flat and level to evenly support the base of the unit. 

1.2.8 

Please read the manual completely and ensure that you are fully aware of all the instructions, 
particularly those relating to delayed electrical connection. 

1.3 

Site Planning 

1.3.1 

The following points should be considered before installation of the equipment: 

1.3.2 

The discharge must have the consent of the relevant Environmental Regulator. 

1.3.3 

The installation should have Planning and Building Control approval. 

1.3.4 

Ground conditions and water table level should be assessed. If the water table will be above the base 
of the unit at any time of the year, adequate concrete back-fill must be provided to avoid flotation. In 
poorly draining ground, consideration should also be given to the likelihood of flotation due to surface 
water collecting in the back-fill. It should be borne in mind that the inlet drain trench will act as a land 
drain, directing surface water to the back-fill around the unit. 

1.3.5 

If discharge is to a soakaway, a soil porosity test should be carried out, please refer to current 
guidelines in place at plant’s location eg. PPG4, or Building Regulations pt H2. EN12566 part 2, 
BS6297;2007 or EPA Single house manual (Ireland), to assist in assessing sub-soil drainage and 
designing the sub-surface irrigation system. 

1.3.6 

There must be at least 1 metre of clear, level ground all around the unit to allow for routine servicing. 

1.3.7 

Wherever practicable, the unit should be installed as far as possible from any habitable building. 
Many Local Authorities will insist that the discharge from the wastewater treatment plant should be 
sited at least 10m away from watercourses and any other buildings. The EPA Manual for Southern 
Ireland states the recommended minimum distance from a single house treatment plant (<10PE) to a 
dwelling is 7m, and for a system size of 10-40Pe a distance of 28m. Further information can be 
obtained though your Local Authority and in the Building Regulations in the UK and though the EPA 
in Eire.   

1.3.8 

Care should be taken not to place the unit in close proximity to any openings within the building.   

1.3.9 

Adequate access must be provided for routine de-sludging and maintenance. Usually the unit should 
be sited within 30 metres of a hard standing area suitable for a vacuum tanker. Vehicles should not 
be permitted within a distance equal to the depth of the unit, unless suitable structural protection is 
provided to the installation. 

Содержание BioDisc BA

Страница 1: ...ical connection or if there is no power available to operate the unit then the motor with gearbox must be removed and stored in a dry environment The motor keeps dry by generating its own heat when op...

Страница 2: ...d recommended Please contact Kingspan for details of your local service provider Should you wish to inspect the operation of the equipment please observe all necessary precautions including those list...

Страница 3: ...shire HP22 5EW United Kingdom 07 EN 12566 3 BA BF BioDisc Hydraulic daily load 1 2m day 10m day Material GRP Glass Reinforced Plastic Watertightness water test Pass Structural Calculation Pass Treatme...

Страница 4: ...4 2 Mounting Frame Installation where applicable 10 4 3 Installation of Control Panel 10 4 4 Installation of Integral Discharge Pump where applicable 11 4 5 Installation of Sludge Return Pump where ap...

Страница 5: ...owing points should be considered before installation of the equipment 1 3 2 The discharge must have the consent of the relevant Environmental Regulator 1 3 3 The installation should have Planning and...

Страница 6: ...table selection of the cable is the responsibility of the installing electrician Full Load Current Amps BA BAx BB NB Motor 240 volt single phase 0 52 0 52 0 52 0 52 415 volt three phase 0 22 0 22 0 22...

Страница 7: ...of the unit contains this copy of the Installation Guidelines and a cover key 2 2 2 Excavate a hole of sufficient length and width to accommodate the unit and a minimum of 150mm concrete surround and...

Страница 8: ...red Cable supply to control panel Customer Supply Inlet Pipe Outlet Effluent to Soakaway Ditch Stream etc via Sample Chamber if fitted Control Panel Refer to Section 6 for position G L 450mm Inlet Inv...

Страница 9: ...l as described in Section 3 2 4 6 Continue to back fill with concrete wet site or free flowing granular material dry site up to ground level The finished surface should be 95 mm minimum lower than the...

Страница 10: ...et 4 2 2 Allow 350mm minimum clearance from finished ground level to the bottom of the panel 4 3 Installation of Control Panel Figure 1 Control Panel 4 3 1 Remove the four screws on the front of the p...

Страница 11: ...applicable 4 5 1 Using a suitable M20 gland feed the integral discharge pump power cable through Gland Hole 3 Figure 1 and terminate to connection 3 4 TB2 following the guide on Table 2 4 5 2 Set the...

Страница 12: ...crewdriver push switch 10 to the ON position 4 8 Installation of High Level Alarm where applicable 4 8 1 Remove the link in the terminal blocks between connections 11 12 TB6 before inserting cables Us...

Страница 13: ...owing the procedure in the Owners Handbook and leave the unit running even if there is no sewage being fed into the plant 7 1 4 If the unit has been installed with no operational power supply then rem...

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